Body HONDA CIVIC 1999 6.G Workshop Manual

\
13.
Lower the locknuts fully, and tighten them securely.
NOTE: Keep the locknuts in this position until you
reinstallthe circlip.
Remove the circlip with snap ring pliers.
SNAP RINGPLIERS07914 - SA50001
't 4.Hold the plate with your fingers, and turn the shaft
counterclockwise. Remove the special tool from the
calioer.
LOCKNUTS
l./
15. Remove the adjusting bolt.
Remove the spring cover, adjusting spring B, spacer,
bearing A, and cup from the adjusting bolt.
Remove the sleeve piston, and remove the pin from
the cam in the caliper body.
'17 .
SLEEVE PISTONCheck lor wear anddamage,
i
I
I
6-50-awl \
IO-RIITGRepl6ce.
(cont'd)
19-29

Rear Brake Galiper
Disassembly (cont'dl
18. Remove the return spring.
PARKING LEVER/CAM ASSEMBLYCheck lor damage.
Remove the parking lever and cam as an assemblvfrom the caliper body.
CAUTION: Do not loosen the parking nut with thecam inslalled in the caliper body, lf the leyer andshaft must be separated, hold the lever in a vise,and loosen the parking nut,
Remove the cam boot.
RETURNSPRING
19.
19-30

Rear Brake Caliper
Reassembly (cont'dl
L
PARKING NUT28 N.m (2.8 kgt m,20 rbr.trt
Pack all cavities of the needle bearing with the rec,
ommended rubber grease in the caliper seal set,
Coat a new cam boot with recommended rubbergrease in the caliper seal set, and install it in thecaliper body.
SPRII{GWASHEN
z..-_e!!!9!.{RUBBERGREASE
Apply recommended rubber grease in the caliperseal set to the pin contacting area of the cam, andinstall the cam and lever assembly into the caliperbodv.
lnstall the return spring.
CAUTION:
. When the cam and lever wgre separatod. b€ surgto assemble them bofore installing the cam inthe caliper body, Install the lev€r and spring
washer. apply locking agent to the threads, andtighten the parking nut while holding the l.vorwhh a vise,
. Avoid damaging the cam boot since it must bsinstalled before thg cam.. When installing the cam, do nol allow the camboot lips lo turn outside in.
19-32
5. Installthe pin in the cam.
O.RINGReplace.
SLEEVE PISTON
Install a new O-ring on the sleeve pisron.
Install the sleeve piston so that the hole in the bot-tom of the piston is aligned with the pin in the cam,and the two pins on the piston are aligned with theholes in the calioer.
Coat a new cup with recommended rubber grease
in the caliper seal set, and install it with its groove
facing the bearing A side of the adjusting bolt.
7.
€8.--:BTif
@'-.-3nfi""'i"
@--seacrn
$ eeenrne a
fi,*,*^"
GF-
Fit the bearing A, spacer. adjusting spring B, andspring cover on the adjusting bolt, and install themin the caliDer cvlinder.
CUPReplace.
=^.#-g!!!!!Jl
RUBBER GREASE
o

Diagnostic Trouble Code (DTCI
Symptom-to-System Chart
DTC
oH1=DIAGNOSIS/SYMPTOM
DETECTION TIMING
>=PNOBABLE CAUSEi.'sEV98€E
zr\9=6<_6
=t
6tz
NODTC
ABS indicator iighr doesnot com€ on when ignirionswrt.h is lu.ned on (ll)
, Open in the pow€. source circ!ir ror the ABS -.ndicato;l isht. Elown ABS indicalo.lighr butb' Open in rhe ABS indicaror tight drive cncuit.. Shori ro pow€r in theWALpcircuit. FaultyABS contrct!nit
ONABS indicator light doesnol90 oft 6frer engine isOpen in the lG2 circuitOpon in the +B circuirOp€n andlor short ro body ground jn the WALP circuitFaultv AAS coni.ol unnt1
oN.Wheel sensor (op€n/shortOooo13upen, snofiro bodyground and/or shodro power in rhe wh€61
Faulty ABS co.lrctunitllBL12
oN.(chipp€d pulser gea/noise)oao
Short to wh6sls€n6or (O)circuir in t'e.h;;Go-nso, trtcircutiFaulty whsel s€nsor insra|ation
Faulty ABS cont.olunir
I8
31
ONSolenoid (open/shon roaoa
Op.ni shon to bodyground and/o. shorrto powsr in rhe
op€n in lh6 coM circuit
Faulty ABS conlrclunit
32F8-OUTFL.IN3'lFT.OUTRF.IN88 OUT318t rN38RLOUT
ONoo
op€n in tho motor pow€..ourco circliaOp€n inih€ moro.cNOcircuit
Faulty ABS conrrol unit
52ONoo
Open in rh€ COM, PMR 6nd/o. MCKcircuirOp€n.n.Vor blown lus€ in the under hood AgS rusdretry box
Faufty pump moto. rotayfaulv ABS conlrolunit
53ONo
. Sho.tto bodygrou.d in the pMR circuit. Shon to powsr in tha puhp moror pow6rsource circu. r.urty pump motor.etay, FalltyABS contolunit
54ONooc
Open, rhorr ro bodygrcund and/or blown fus€ in the B1 or 82
Shonto body ground.n.Vor short to powor in rhe COM circuitFaulty modul.tor unnFaulty ABS controt unit
ONlgnition voltage (low vott-oooo
. Connection ot the24 V bariorv tor enqins starr. Faurtycharoins system. Op€n in th6lG2 circuit. Fa!lly ABS contrcl unil
81ONCPUoooo
E {€rml facior{sl en bs rhe ouse{sl ot |he probtemF.ulty ABS conrrot unit
r: It DTcs 1 1 18 {wheel sensor codes) wore del*ted the lasr time the v6h cls wEs d riv€n, rhe a8s indicator tight wi

stay on u ntit lh6 ignition swirch is rurn6d oN t), and theconnorunit contnms rhat rhe wheet sensoB . rc OK,
19-58

Troubleshooting
ABS Indicator Light Does Not Come On
YES
NOTE:Reinstallthefuse if it is OK.
The A8S indicator light does not come on when ignition switch is turned ON ll.
NOTE: All indicator tights except the charg,ing system light will not come on when theMETER 17.5 A) ft se is btown.
NO
GAUGE ASSEMBI"Y 5P CONNECTOR
Wire side of female terminals
Tho ABS indicator light does notcome on wh€n ignition switch istu.ned ON {lll.
check the METEB (7.5 A) fuse inthe under-dash fuse/relay box.
Beplace the tu3e and recheck.
Check for an open in th6 lcl cir-cuii:1, Disconnect the gauge assembly 5P connector.2. Turn the ignitjon switch ON l).3. Measure the voltage betweenthe gauge assembly 5P con-nector terminal No. 5 andbody ground.
. Ropair opan in tho wirobotwe€n thc METER t7.5 Attuso and gauge .$cmbly.. Roplacc th. und.r-dash tus./r.l.y box. lop.r cirouit in3idothe box.l
ls there baftery voltage?
Check the ABS indicator lightbulb in the gauge assembly.
ls the bulb OK?
Ch€ck tor a short to power in theWALP circuit:Measure the voltage between thegauge assembly 5P connectorterminal No. I and body ground.
Replir short to power in tho wiiGb.tweon the gruge rs3embly.nd ABS control unh.
ls there battery voltage?
lTo page 19-61)
19-60

{From page 19.60)
Check the geuge a$embly:1. Turn the ignition switch OFF.
2. Connect the gauge assembly
5P connector.3. Connect the terminal No. 3 to
body ground with a iumper
4. Turn the ignition switch ON (ll).
Replace th€ ABS indicato. light
drive circuit in the gauge ai3om-
blY.
Does the ABS indicatorlight come on?
.Repair open in the wire
beiween the gauge assemblYand body ground.. Repair poor ground {G401,G402t.
Jt
GAUGE ASSEMBLY 5P CONNECTOR
,c? "l1t/'.lt/t5 |
JUMPER I GND IBLK}wrRE I-L
t
19-61

Troubleshooting
The ABS indicator light does not go off after the engine is started.
- With engine running, ABSindicator light is ON.- With tho SCS sewice connec-to. connected l3oe page 19-561,no DTC is indicated,
Checkthe RR DEF RLY {7.5 A)tusein the under-dash fuse/relay box.
Raphco tha furo and rochack.
Check the ABS +B (20 A) fuse inthe under hood tuse/relay box.
R6pl.ce tho tu3c lnd r.ch.ck.
Chock for an open in the lG2 cir-GUrt:1. Turn the ignition switch ON (lt).2. Measure the voltage betweenthe ABS control unh 26P con-nector terminal No. 3 andbody ground.
Bopair opcn in tha wir. botw.cnth. RR DEF RLY 17.5 Al tus. .ndABS control unit.
Check tor an opon in thG Bl end82 circuit:Measure the voltage betweenbody ground and terminals No. 14and No. 15 individually.
Rrpair opsn in tha wiro t atwa,anthe ABS +B (20 Al fu.r .nd ABScontrol unh.
ls there banery voltage?
1To page 19-63)
ABS Indicator Light Does Not Go Off
YES NOTE: Feinstattthe luse it it is OK.
YES NOTE: Reinsta

the fuse if it is OK.ABS CONTROL UNIT 26P CONNECTOR
IG2IELK/BLUI
Wire side of female terminals
ABS CONTBOL UN]T 26P CONNECTOR
8T IWHT/GRNI
Wire side of temale terminals
19-62

lFrom page 19-621
Ch6ck lor . short to body ground
in ihe WALP Gircuit:1. Turn the ignition switch OFF.
2. Disconnect the ABS control
unit 22P and gauge assembly
5P connectors.3. Check for continuity betweenthe ABS control unit 22P con-nector terminal No. 7 andbody ground.
Ropair short to body g.ound in
tho wire betweon the ABS con_
trol unit and gauge aasembly.
Check the AgS cortrol unit:1. Connect the ABS control unit22P connector.2. Turn lhe ignition switch ON (ll).
3. Measure the voltage between
the ABS control unit 22P con'nector terminal No, 7 and
body ground.Check tor rn open in lho GND2
circuit:1. Connect the ABS control unit26P connector terminal No. 16
to body ground with a iumper
2. Measure the voltage between
the ABS control unit 22P con-
nector terminal No. 7 and
body ground.
ls there baftery voltage?
' Repair op€n in the wit€ betweenthe ABS control unit and bodyground.. Rep.ir poor ground lG40'1,G1(}2t.
ls there battery voltage?
Check tor loo3€ ABS control unitconnector!. lf necesaary, substi_tute a known-qood ABS controlunit and r€check,Check lor an open in the WALP
circuit:Measure the voltage between thegauge assembly 5P connectorterminal No. 1 and body ground.
Ropai. opon in the wiro botweenthe ABS control unit end gauge
assemblv.ls there battery voltage?
Replace the ABS indicrtor lightdriv6 ci.cuit in the gtuge assem-bly.
tv
Wire side ol female terminals
ABS CONTROL UNIT 22P CONNECTOR
ABS CONTROL UNIT 22P CONNECTOR
WALP {BLU/REDI
Wire side ol female terminals
ABS CONTROL UNIT 26P CONNECTOR
rt
GAUGE ASSEMBLY 5P CONNECTOR
.DY
Wire side of female terminals
WALP {BLU/REDI
wire side ol female terminals
J
19-63

Troubleshooting
Wheel Sensor
Diagnostic Trouble Gode {DTC) ll-18: Wheol S€n3ol DiagnosisNoTE: The ABS indicator light comes on when only the drive wheels are turning, signal disturbance is detected, etc. Therefore,test-drive the car at a speed of 12 mph (20 krn/h) or more after turning the ignition:witch from OFF to ON fll), and if the ABSindicator light does not come on, the svstem is OK.
0TcAppropriate Terminal(0)srDE11) SrD€r 1, 12 (Right-front)No.8: FRoNo.21: FRI13, 14 (Left-front)No. 10: FLoNo.23: FL115, 16 {Right-rear)No. {: RRoNo. 17: RRl17, 18 (Left-rear)No.6: RLoNo. 19: RLI
RLl (LT BLU}FRl (GRN/BLKI
Wire side ol female terminals
NO
NOTE:. Normal voltage: Approx.2 V' 0 V: Replace the ABS controt unit.. 4 V or more indicates a short to power.
A8S CONTROL UNIT 26P CONNECTOR
RRO
IBLU/YELI
RR1 IGRN/YELIFL1 IGRN/ORN}
- With the ignition switch ON{ll), ABS indicator tighr doe.noi go off,- Aftsr driving, ABS indicatotlight comes on.- With the SCS so.vice connac-tor conn€c,ted {soe pege 19-561,DTCs 11-18 a.e indicrted.
Chock lhe wheol sensor ci.cuit:1. Disconnect the ABS controlunit 26P connector.2. lleasure the resistancebetween the appropriate wheelsensor (0) and (1) circuit termi,
. Reprir op€n in the l0l or {0 cir-cuit wiro, or shon to thc {01 cir-cuit wi.o in thc {11 circuit wircbctween ths ABS control unitand approprieto wheel a6nsor.. R.pl.ce th€ epp.opri.te wheal3€nloa.
ls the resistance OK?
/Frontr 750 - 1050 o/20"C, 68.F \\Rear: 850- 1150 O/20.C, 68"F /
Check toru short to body groundin the wheel senso. circuit:Check for continuity between theABS control unit 26P connectorappropriate wheel sensor (0) circuit terminali and body ground.
. Rapair short to body ground inth6 (0) or lll cilcuit wi..bctwa.n th6 ABS control unitand appropdaie whoel lonsor.. Rep|'c6 tho appropriatc whcelsanlor.
Chock tor a sho.t to powe. in thowheel3en3or circuit:1. Reconnect the ABS control unit26P connector,2. Start the engine.3. Measure the voltage betweenthe ABS control unit 26P con-nector appropriate wheel sen-sor (0) circuit terminal andbody ground.
Ropair rhon to powo. in the l0lor lll circuit wire batw.en th€ABS cont.ol unit and .pplopriatawhccl !€naoa,
ls there 4 V or more?
fio page 19-65)
19-64

Troubleshooting
Solenoid
Diagnostic Trouble Code {DTC} 31-38: Solenoid Diagnosis
YES
ABS CONTROL UNIT 22P CONNECTOR
Wire side of female terminals
ABS CONTROL UNIT 26P CONNECTOR
FL.OUT (YEL/ALK)- With the ignition switch ON(lll, ABS indicator light doesnol go oft. or ABS indic.to.light comes on while ABS i3functioning.- With the SCS servico connec-tor connected ls€. pag€ 19-561,DTCa 31-38 are indicstod.
Check for a short lo powor in thosol6noid circuitl1. Disconnect the ABS controlunit 22P and 26P connectors.2. Sta rt the engine.3. Measure the voltage betweenthe ABS control unit connectorappropriate solenoid circuitterminal* and body ground.
Ropri. short to powor in thcappropriate solanoid ci.cuit wirobotw6.n ths ABS cont.ol unitand modulrtor unit.
ls there battery voltage?
Check for a short to body groundin the 3olenoid circuit:Check tor continuity between theappropriate solenoid circuit termi-nal* and body ground.
. Repair short to body ground inlhe .ppropriato solonoid circuitwire betwoan th6 ABS controlunit and modllato. unit.. Replaco the modul.tor unit.
Check th€ ABS control unit:'1. Turn the ignition switch OFF.2. Connect the ABS control unit22P and 26P connectors.3. Connect the SCS service con-
4. Turn the ignition switch ON {ll}.5. Measure the voltage betweenthe ABS control unit 26P con-nector appropriate CONI circuitterminal++ and body ground.
Check for loos€ ABS control unhconnectora. It naceslrry, aub3ti-tutc . known-good ABS controlunit tnd recheck.
ls there approx. 3 V?
DTCAppropriateConnectorAppropriateTerminal
31: FRJN22PNo. 1
32: FR-OUT22PNo.12
33i FL'IN22PNo. 11
34: FL OUT22PNo.10
3s: RRIN26PNo.13
36: RR-OUT22PNo. 21
37: RLIN26PNo.25
38: RL-OUT26PNo.12RL.OUT IYEL}
Wire side of female terminals
DTCAppropriateTerminal
31: FR-lNNo. 2: SCOM
32: FR-OUTNo. 2: SCOM
33i FLINNo. 1: rcOM
34: FL-OUTNo. l: PCOM
35: RR{NNo.1:PCOM
36: RR-OUTNo. 1: rcOM
37rRL'lNNo. 2: SCOM
38: RL-OUTNo. 2: SCOM
RL.OUT (YEL}
19-66
(To page 19-671