Gear HONDA CIVIC 1999 6.G Owner's Manual

Troubleshooting
Engine/P_o_wgrtrain Control Module Terminal Arrangement('96 - 98 Models '99 - 00 Dt6y5 engine with M/T) tc'oniOi
ECM/PCM CONNECTOR C {31PI
1
CKFP
2
CXPPTDCPa
ACS
5
sTs
7
scsII
rMA
10
v8u121314t51517
ALTF
TE
vss23lP+
21252930
TMA
Wire side of female terminalsECM/PCM CONNECTOR C (31PI
NOTE: Standard baftery voltage is 12 V
'1: USA modelr2rA,.T (D16Y7, O16Y8 ensane)*3: CVT (O16Y5 engine)*4: Ay'T and O16Y7 engine'5: Excepl A./T snd Dl6Y7 engine16: Ay'T (D16Y8 ensine){7: CVT (Dl6Y5 eosine) and O16Y8 enoine"8: 96 Dl6Y8 engine (coupe),'97 D16y8 engine (coupe: atl:ed-9I t!!rnodelr,'98 D16y5 ensine,,98 D16y8 e;sine.D16Y5 lM/T) ensine
1-90
19: D16Y5 engine'10: M/T (Dl6Y5 engine)*11r Except M/T 116Y5 engine)*12: D16Y5, D16Y8 engine*13: Dl6Y8 enqine*14: O16Y7 enginei15: '-97 O16Y7 engjne (coupe: KL modet, sedan: KL (LX) modet),'98D16Y7 enqine'99 - 00
1
To.min!lnumberWiracoloaTorminalnameDo6criptlonSignal
1BLU/REDCKFP (CKF SENSOR P SIDE)Detects CKF sensor.With engine running: pulses2BLUCKPP (CKP SENSOF PSIDE)Detects CKP sensor.With engine running: pulses3GRNTDCP {TDC SENSOR PSIDE}Detects TDC sensor,With engine running: putses4YELCYPP (CYP SENSOR P SIDE)Detects CYP sensor.With engine running: pulses
5BLU/FEDACS {Tr'C SWITCH SIGNAL)Detects ,ay'C sw;tch signat.With Iy'C switch ONr 0 VWith Ay'C switch OFF: batrery vottage
6BLU/ORNSTS (STARTER SWITCHSIGNAL)Detects staner swilch signal,With staner switch ON ltlt): batery vohageWith staner switch OFF: 0 V
8RNSCS (SERVICE CHECKSIGNAL)Detects service check connector signal{the signalcausing a OTC indicationlWith the connector connected: O Vwith the connector disconnected: about 5 vor battery voltageLT 8LUK,LINE (DLC)Sends and receives scan iool signal,Wirh ignition switch ON { ): about 5 V
9+3GRYDat6 communication with TCM: ECMcontrol ctat6 outputWith ignition switch ON (tt):putses
10WHT/BLUVBU (VOLTAGE BACK UP)Power source forthe ECM/PCMcontrol circuit. Power sourc€ lortheDTC memory
Battery voltage at all times
11WHT/REDCKFM {CKF SENSOR MSIDE)Ground tor CKF sensor signal.
12CKPM (CKP SENSOR MSIDE)Ground for CKP sensor s;gnat.
REDTDCI\4 (TDC SENSOR MSIDE)Ground for TDC sensor signal.
14BLKCYPM (CKP SENSOB MSIDE}Groond for CYP sensor signal.
15."BLU/BLKVTM (VTEC PRESSUREswtTcH)Oetscts VTEC pressure switch signal.Wrth engine at low enginespeed:0 VWth engineathigh engine speed: tatteryvoltase
16GRN
PSPSW (P/S OIL PRESSUREswtTcH)Detects PSP switch signal.At idle with steering wheel in straight aheadposition:0 VAt idle with stsering wheet at fult tock batteryvoltage'17WHT/REDALTF (ALTERNATOR FRSIGNAL)Detects ahernator FR signal.With fullyw6rmed up engine running:0 V- bat-teryvohage (depending on electricat toad)18BLUI/VHTVSS {VEHICLE SPEED SEN-SOR}Oetects VSS signal.Whh ignitjon switch ON {tt) and front wheetsrotating: cycles 0 V- 5 V23+14BLKlP+ {HO2S PUtr4P CELL +}Controls HO2S pump ce .With ignition switch ON (ll): abour 0.5 - 5.3 V
24.10REDrP-, vs- {Ho2s coMt oN)Reference voltage supply.With fullywarmed up engine et idle:about2.6-2.8 V25*roVS+ (VS CELL VOLTAGE)Detects VS cell voltage.With ignition switch ON t): abour 7 V
29LT GRN*'ATPNP (Ar'T GEAR POSI,TroN swrTcH)Deteds Ay'T g6srposhion switch signat.In E orE position: O Vln any other position: battery vottage
RED{roCLSW (CLUTCH SWITCH}Detects clutch switch signal,Wilh clutch pedal released: about 5 VWith clutch pedal deDressed: O V30PNK4TMBData communication with TCM:ECM controldata inputWith ignit;on switch ON (lt):putses

Troubleshooting
Engine/P_o,wertrain Control Module Terminal Arrangement('99 - 00 Models except Dl6Y5 engine with M/Tl
ECM/PCM CONNECTOR A (32P)Wire side ot temale terminalsNOTE:Standard battery voltage is l2 V
ECM/PCM CONNECTOR A I32PI
Sign!l
3BLU2WSS (EVAP 8YPAsS SOLENOIDDrives EVAP bypass solenoid vatve,With gn'tion swnch ON (lll banery votlage
LT GRN/I/VIITVSV {EVAP CONTNOL CANISTERVENTSHUTVALVE]Drives EVAP controt ca n isrer v€nt shutWilh ignilion switch ON {tl): b€ttery vottage
8LU/GNNC8S (CRUISE CONTSOL SIGOown shift signal inpot lrom c.uise conrrolWhen crurss control is used:purses
68ED/YELPCS {EVAP PURGE CONTROLSOTENOIOVALVE)Drives EVAP purge conrrol sotenoid vatve.With engine running, engine cootant, betow r54.F (6a,C):
With engine.unning, €ngine coolant, abov€ 154.F(68'C): duty conlrolled
YELATPD {AT GEAR POSITIONSWITCH)ootects A/T gear posnion swilch s,gnar.In otherthan @ posilion: Apprcx. 5 V
8BLK,IflHTSO2SHTC (SECONDARY HEATED OXYGEN SENSOS HEATEFCONTFOL)
Drives sscondary h€ared oxygen senso.Wilh isn,rion swirch ON (ll):banery votraseWith lully warm6d dp€ngire runn'ng:dury controled
LT GRNATPNP (AT GEAF POSITIONSWITCH)oereds A/T 9€a r position switch signat.In Parr or neulrsl:0 VIn anyother position approx.5 v
t088NSCS (SERVICE CHECK SIGNAL)Oetects ssruice check connecror signal(the signalcausing a OTC indication)with rh€ t6rminal connected: 0 vWith the rerm ina I disconneded: abour 5 V of ban€ry
GNN/BIKD4IND (D4INDICATON]Drives Oa indicaio. lighr.With D4 indicator lightturned ON: O VWith D4 indicator lightturned OFF: battery vo ttageG8N/YETFTF (FUEL PUI\,4P SELAY)Orivos tuel pump relay,0V for two s€conds lfrer turnrng rgnilior swtcn ON(ll), then batt€ry voltage11BTI(REDACC (Al/C CTUTCH SELAY)Drives A./C clutch reray.With compressor ON:O VWilh comp.ssor OFF; battery vottage18GFN/OFNMI! (A,IAIFUNCTION INDICA.TOF LIGHT)With MlLturned ON:0 VWith l\,llL tornod OFF|batrery votrsge198tuNEP (ENGINE SPEED PUTSEIOulputs6ngine speed pulse,Wilh engin6.unning: putses
20GFNFANC {SADIATOR FAN CONTnoL)Orives radiarortan relay.Wirh r.distor t6n running:OVWith radiatortan stopped: banery vottage21ELUA/ELK LINESends and r€ceives s.an lool signal.With ignition switch ON (ll):p!ts€s
22'lBLUATP L {AT GEAS POSITIONswtTcH)Oelocis A"/T gear posirion switch siSnat.In othfflhan E position: Apprcx. 5 V
23SHO25 (SECONOARY HEATEDOXYCEN SENSOR, SENSOF 2)Detects secondsry hoar€d oxygen sensorWith lhronle f! lly or'6ned from idte with fu ywarmod up engine: above 0.6 vWiih th.onl6 quickb, closd:below 0,4 V24STS ISTAFTEN SWITCH SIGDebcrs staner switch signat.Wirh srarterswitch ON (tttJ: batteryvottogeWith sraftsr cwirch OFF:0 V26GFNPSPSW iPlS PNESSURESWITCII SIGNAL)Derecrs PSP switch signat.Atidle with steoring wheolin srraightahead position: O VAt idl6with steering wheetal fult lock: barery vo ttags27BLU/REOACS (AJC SWITCH SIGNALJOer*ts ,ay'C swirch signat.Wiih ty'C switch ON;0VWilh Ay'C switch OFF|aboor 5VWHT/REDSLU iINTERLOCK CONTROIUNIT)Drivos interloct control unit.With ignltion switch ON (ll)and brake pedaldepresed: batlory volrage29LT GRNPTANK (FUEL TANK PFESSUEESENSOR)Oer6ds lu€l tank pr€ssura sonsor signat.Wilh ig.rrrd swirch ON rttr and fuetti

cap ooen6d.
30GRN/FEOEr (ELOIWith parking lighlsrurned on ar idteiaboui 2.5- 3.S VWirh low beam he€dlig hts turnqd on ai idts: aboul 1.52.5 V32GRN/'WHTAKSW (BFAKE SWITCH)Detets brak€ swrtch signEt,With brake pedal r6l€ased:0 VWhh brake pedaldepres*d: battery voltEse'1:A./T (D16Y7, D16Y8 engine)*2: rvt/T13: CVT (D16Y5 engine)
11-92

ECM/PCM CONNECTOR O {16P)
Wire side ol temale terminalsECM/PCM CONNECTOR D {16P)
(D16Y7, D16Y8 enginelNOTE: Standard battery voltage is 12 V.
L
.1 A/J (Dl6Y7, Dr6Y8 engine)
(cont'd)
1 1-95
5i!ml
YELLCA (LOCK.UPCON]ROLSOLENOID VALVE A)Orivos look-up controlsol€noid wlv€ a.With lock-up ON: httery vollageWith lock-up OFFi 0 V
GRN,M/HT
SHB {SHIFT CONTFOLSOLENOIO VALVE B)Drivos sh ift cont.ol solanoid valv6 Bln E posnion, in 1st lnd 2nd eoat ,n E E pos'tion:Battsry voltagoInElposirion. in 3rd seat in pd, El in.th sear in
l_d polition: o v
3''GRN/BLKLC8 (IOCK UP CONTBOLSOLENOID VALVE B)Drivs locl up conttol sol€noid v6lv€ Bwhen fulllock-up: Banory vollagaWnh naf locl-uP: Pulsing si9n6l
5',BLK/YELVSSOI (BATTEsYVOLTAGEFOB SOLENOID VALVE)Powe. sourc€ ol solGnoid valvewirh ignirion sitch ON (ll): battory voltaoeWirh ignnion switch OFF:0 v
ATPR (AT GEAR POSITIONswrTcH)Detecrs Ay'T g6a. position switch signal.In any olh€r position: APProx. 10 V
8LU/YEL
SHA iSHIFI CONTROLSOLENOIDVALVE A)Oriv€6 sh ift conirol sol€noid valve A.ln tr,tr position, in 2nd €nd 3rd sear in lpd, &lposirion: Batt€ry vollsgo;n 1d soar in E, E position, in.ih se6r in E
PNKATPO3 (AT GEAR POSITIONSWITCH)Oot6cts Ay'T S6.r poeirioo switch siSnalIn Enyoth.r position: APPror, t0 v
9''YELATPD4 {AT GEAE POSITIONswrTcH)Oorocts A/I gs8r position switch signal.In any oth6t position:APProx 5 V
BIUNC (COUNTE RSHAFT SPEEDSENSOB)DetocB counr€.shaft sp66d $osr sig.alsD€p€nding on v6hicls 8pe€d;Pul.ins signalWh6n v€hicls i5 ltoPPsd:0 v
REONM (MAINSHAFTSPEED SEN.soR)O€l€cts mainshalt sp€€d 3.nsor 3ign.lsWi$ engino rLrnningl PUls6s
NMSG {MAINSHAFT SPEEOSENSOR GFOUNO)Groundfo, mainshaft sp@d sensor.
13''!T GFNATPNP {AT GEAF POSITIONswrrcH)oetscts A/T 96ar pGitaon swhch signalIn par* or n6ulral:0 VIn sny olhd po3ition: APProx l0V
BLUATPz {AT GEAE POSITIONswrTcHlDor€cis !y'T gos. posilion swilch signal.In any oth6r Position: APProx, 10 V
16''GANNCSG {COUNTEBSHAFT SPEEDSENSOE GROUND)Ground lor countershaii sp€3d s6nsor.
r lo

Troubleshooting
En gine/P_oweft ra in Control Module Termina I Arran gement
('99 - 00 Models except Dl6YS engine with M/Tl (cont,dl
ECM/PCM Connectol D (16P1
Wire side of female terminats
ECM/PCM CONNECTOR D {16P) (Dl6YS engine: CVTI
*3: CVT (Dl6Y5 engine)
NOTE: Standard battery voltage is 12 V
ECM/PCM CONNECTON D (r6P)
f€rminal
numDeaWire colorTerminalnameDescriptionSignal
1+3WHT/REDVEL (SECONDARY GEARSHAFT SPEED SENSOR)
Secondary gear shaft speedsensor,Depending on vehicle speed: pulsesWhen vehicle is stopped:0 V
2*3GRN/BLK
INHSOL {INHIBITORSOLENOID CONTROL)Inhibitor solenoid control.With inhibitor solenoid ON: bafteryvoltageWith inhibitor solenoid OFF: 0 V
3+3GRN/YEL
SHLSM (SHIFT CONTROLLINEAR SOLENOID
NEGATIVE SIDE)
Ground for shift control linearsolenoid.
BLU^/vHTSHLSP (SHIFT CONTROLLINEAR SOLENOIDPOSITIVE SIDE}
Drives shift control linearsolenoid power.With ignition switch ON (tl): pulses
5*3BLK,/YE LVBSOL lBATTERYVOLTAGE FOR
SOLENOID VALVE)
Power source of solenoid valve.With ignition switch ON (ll): baneryvoltage
With ignition switch OFF: 0 V
6*3WHTATPR (AT GEAR
POSITION SWITCH)Detects A,/T gear position switchsrgnal.InRposition:0V
In any other position: Approx. 10 V
BLKA/VHIVELSG (SECONDARY
GEAR SHAFT SPEEDSENSOR GROUND)
Ground for secondary gear shaftspeed sensor.
10*.WHTNDN (DRIVEN PULLEY
SPEED SENSOR)
Detects driven pulley speedsensor srgnal.In other than Park or neutral: pulses
11*3RED/BLUNDR (DRIVE PULLEY
SPEED SENSOR)
Detects drive pulley speedsensor srgnal.In other than Park or neutralt pulses
12*3GRNNDRSG (DRIVE PULLEYSPEED SENSORGROUND)
Ground for drive pulley speedsensor.
13*3LT GRN/REDATPS (AT GEARPOSITION SWITCH)
Detects Ay'T gear position switchsrgnal.In S position:0 VIn any other positioni Approx, 10 V
14*3GRN/BLKDIND 1D INDICATOR
LIGHT)
Drives D indicator.With D indicator turned ON: 5 VWith D indicator turned OFF: O V
16*rRED^/VHTNDNSG (DRIVEN
PULLEY SPEEDSENSOR GROUND)
Ground for driven pulley speedsensor.
1 1-96

PGM-FI System
System Description
CKP/TDC/CYP Sensor
MAP Sensor
IAT SensorTP SensorEGR Valve Lift Sensor*'Primary H02SSecondary HO2SVSSBARO SensorELD*'KS€Starter SignalALT FR SignalAir Conditioning SignalA/T Gear Position SignalBattery Voltage {lGN.1}Erake Switch SignalPSP Switch SignalFuel Tank Pressure Sensor*iVTEC Pressure Switch*5Clutch Switch Signal*6Countershaft Speed SensornBMainshaft Speed Sensorrs
-\
----t /
F;ilrr j"-----fi-tri-'r.;l
Fb"t."'i" d" c;;il
F,h"'c;;tr*".io";-l
@."r.l"sc;;ll
EaM/PcM B""k-p F"""till
r\
-:/
Fuel IniectorsPGM-Fl Main Belay {Fuel Pump)MILIAC Valve!y'C Compressor Clutch RelayRadiator Fan Relay*,Condenser Fan RelayALT*'lcMEVAP Purge Control Solenoid
Primary HO2S HeaterSecondary H02S HeaterEGR Control Solenoid Valve*rEGR valve*6EVAP Bypass Solenoid Valve*'EVAP Control Canister Vent Shut
VTEC Solenoid Valve*5DLCLock-up Control Solenoid Valve*aShift Control Solenoid Valve*3Linear Solenoid Valve*3
*1: Dl6Y5 engine*2: USA model*3: CW (D16Y5 ensine), D16Y8 engine and 81642 ensine*4: '96 D16Y8 engine lcoupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model),'97 D16Y8 engine {coupe: all models, sedan: KLmodel),'98-all models,'99'all models,'00-all models+5: D16Y5, D16Y8,816A2 engine*6: M/T (D16Y5 enginei*7: CVT 1D'l6Y5 engine)+8: A/T (D16Y7, D16Y8 engine)*9: '96 D16Y5 engine,'96 D16Y7 engine,'96 Dl6Y8 engine (sedan),'97 D16Y5 engine,'97 Dl6Y7 engine (coupe: KA, KC models, sedan:KA, KC, KL (LX) models, hatchback: all models),'97 D16Y8 engine (sedan: KA, KC modelsi
PGM-FI Sy3lem
The PGM-Fl system on this model is a sequential multipon fuel injection system.
Fuel iniector Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold air flow rates.
The basic discharge duration, after being read out from the memory. is further modified by signals sent from various sen-
sors to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve llAC Valve)
When the engine is cold. the A,/C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
. The ECM/PCM contains memories for basic ignition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. Aknockcontrol system was adopted which sets the ideal ignition timing for the octane rating ofthegasoline used.*3
Othgr Control Funqtions
1. Starting Control
When the engine is started, the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on, the ECM/PCM supplies ground to the PGM-Fl main relay that sup-plies current to the fuel pump for two seconds to pressurize the fuel system.. When the engine is running, the ECI\4PCM supplies ground to the PGM-FI majn relay that supplies current to the fuel
oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
11-104
INPUTS
ENGINE CONTROL MODULE (ECMY
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS

Primary Heated Oxygen Sensor {Primary HO2SI (Sensor 1)
t('96 - 98 Models except Dl6Y5 engine with M/Tl
The Heated Oxygen Sensor (HO2S) detects the oxygen content in the exhaust gas and signals the ECM/PCM. In operation,
the ECM/PCM receives the sjgnals from the sensor and varies the duration during which fuel is injected To stabilize the
sensor,s output, the sensor has an internal heater. The Primary HO2S (Sensor 1) is installed in the exhaust manifold.
HO2S:
VOLTAGE {VI
The scan tool indicates Diagnostic Trouble Code (DTC) P0131; A low voltage
Oxygen Sensor (H02S) (Sensor 1) circuit.
R|cH-AIR- - LEANFUELRANO
problem in the Primary Heated
SENSOR
ztRcoNlA
The MIL has be€n teported on.DTC P0131 is siorcd.
Problom verificalion:1. Do the ECM/PCM Reset Pro'
cedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutral) untilthe radiator fan comes on,3. Test-drive with the A/T in Eposition (M/T in 4th gear)
4. Check the Primary HO2S(Sensor 1) output voltage with
the scan tool during accelera-
tion using wide open throttle.
lntcrmift€nt failura, 3Y3tem is OKat this tims. Check for Poor con-nections or loo3e wi.o3 at C123(Primlry HO2S, 3sn3or 1) and
ECM/PCM,
(To page 1I-140)
{cont'd)
1 1-139

Primary Heated Oxygen Sensor (Primary HO2SI (Sensor 1)
('96 - 9b Models except Dl6Y5 engine with M/Tl
PHO29IWHT}
The scan tool indicates Diagnostic Trouble Code (DTC) P0132: A high voltage problem in the Primary Heated
Oxygen Sensor (Primary H02S) (Sensor'l) circuit.
PRIMARY HO2S (Sonso. 'll 4P CONNECToR
tc123t
sG2IGRN/BLKI
Wire side ot female terminals
ECM/PCM CONNECTOR D I16PI
JUMPER WIRE
PHO2S (WHT}SG2 IGRN/BLKI
Wire side of tem6le terminals
Probl€m verification:1. Do the ECM/PCM Reset Pro-
cedure.2. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator fan comes on
3. Test-drive with the A/T in Eposition (M/T in 4th gear)
4. Check the PrimarY HO2S(Sensor 1) oLltPut voltage with
the scan tool during decelera'tion using completely closed
throttle.
Int.rmittont fiilur., system it OK
at thb timo. Chock for Poot con-
nections or loo3a wir63 at Cl23
lPrimarY HO2S, SensoJ 1l .nd
ECM/PCM.
Does the voltage stay at 1.0 V
or more?
Check for an open in the Primary
HO2S:1. Turn the ignition switch OFF.
2. Disconnect the Primary HO2S(Sensor 1) 4P connector'
3. Connect the PrimarY HO25
lSensor l) 4P connector termi-
nals No. 1 and No. 2 with a
4. Turn the ignition switch ON (ll).
5. Check the PrimarY H02S(Sensor 1i outPut voltage with
the scan tool.
lsthere 1.0 V or more?
Check for an open in the wiro
{PHO2S line):1. Turn the ignition switch OFF.
2. Connect EcM/PcM connector
terminals D7 and D11 with ajumper wrre,3. Turn the ignition switch ON lll)4. Check the PrimarY HO2S(Sensor 1) output voltage withthe scan tool,
Replir open in tho wirc b€twccnECM/PCM lo?) and Prim!.Y
HO2S lsonsor 1).ls there 1.0 V or more?
Substitute a known-good ECM/PCM and recheck. lf 3ymptom/indicetion goos awey, roplacethe oliginal ECM/PCM.
11-143

Primary Heated Oxygen Sensor (Primary HO2S) (Sensor 1l
The scan tool indicates Diagnostic Trouble Code (DTC) P0133: A slow response problem in the Primary Heated
Oxygen Sensor {Primary H02S) (Sensor 1) circuit.
The scan tool indicates Diagnostic Trouble code (DTC) Pl163: A slow response problem in the Primary Heated
Oxygen Sensor (Primary HO2S) (Sensor 1)circuit
Description
By controlling the airlfuel ratio with a Primary Ho2S {Sensor 1) and a secondary HO2S {Sensor 2), the deterioration of the
primary HO2S (Sensor 1) can be evaluated by its feedback period. when the feedback period of the Ho2s exceeds a cer-
tain value during stable driving conditions, the sensor will be judged as deteriorated
when deterioration has been detected during two consecutive trips. the MIL comes on and DTC P0133 or P1163* will be stored'
NOTE: tf DTC P0131, P0132 and/or P0135 are stored at the same time as DTC P0133, troubleshoot those DTCS first' then
troubleshoot DTC P0133. lf DTC Pl 162, P1168 and/or P1169 are stored at the same time as DTC P1163, troubleshoot those
DTCS first, then recheck for DTC Pl163.
Possible Cause
o Primary HO2S (Sensor 'l) Deterioration
o Primary HO2S Heater (Sensor 1)Deterioration
. Exhaust system leakage
Troublsshooting Flowchart
tFol3al
I P1163
- The MIL has been reported on- DTC P0133 and/or Pl163* is
stored,
Problem Verilication:1. Do the ECM/PCM Reset Pro
cedure-2. Connect the scan tool
3. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park or neutral) until
the radiator fan comes on
4. Connect the SCS service con-
nector.5. Test-drive u nder Iollowing
conditions.- 55 mph (88 km/h) steadyspeed- A/f in D position {M/T in
5th gear)
Until readiness code comes
lntermittent failure, 3Y3tem i3 OK
at thi3 time. Ch.ck lol Poor con-
ncctions or loosc wiros at C123
{C145)! lPrimary HO2S, Sensor 1l
and ECM/PCM.
Replace th6 Prim.ry HO2S (Sen'
sor 11.
*: P'l163 (D16Y5 engine with M/T)
11-145

PGM-FI System
Itil-"w Heated Oxygen Sensor (primary HO2S) (sensor 1l(Dl6Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) p1162: A malfunction in the primary Heated OxygenSensor (Primary HO2S) (Sensor 1) circutt.
Doscription
The Primary Heated orygen sensor (Primary Ho2s) {sensor 1) operates over a wide airlfuel range. The primary Ho2S(Sensor 1) is installed in the exhaust manifold.
SEI{SORELEMENT
SENSORTERMINALS
ECM CONNECTOR C (31PIPRIMARY HO2S(SENSOR 1)8PCONNECTOR {Clir5)
female terminalsof femaleterminals
NOTE: lf DTC Pl162 is stored at the same time as DTC Pl167, troubteshoot DTC p1162 first, then recheck for DTC p1167.
(To page 11-147)
- lh6 MIL hes b6on reDorted on.- DTCPl162 ir 3tored.
Problom v6rificationi1. Do the ECM Reset Procedure.2. Start the engine.3. Wait at least tlvo minutes.
Test drive tor several miles withthe transmission in 3rd gear. Holdthe engine speed at 1,500 rpm.
ls DTC P1162 indicatod?
Intermittent tailuro, systom is OKat this timo. Check tor poor con-nections or loose wires at C145(Plimr.y HO2S, Senso. t) andECM,
ls DTC P1162 indicated?
Chock for an open in the wire(lP+ lins):1. Turn the ignition switch OFF.2. Disconnect ECM connector C{31P) from the ECM.3. Disconnect the 8P connectorfrom the Primary HO2S {Sen-sor 1).4. Check for continuity betweenthe Primary HO2S (Sensor 1)8P connector terminal No. 7and ECM connector terminalc23.
Repair open in the wire betwaonECM (C231 end Prim.ry HO2Slsen3or l).
Inspect lor poor terminal to termi-nal contact at the Primary HO2Slsensor 'l I connoctor and ECM.It terminal contect is OK, roplacelh6 Primrry HO2S {Sensor 1}.
11-146

PGM-FI System
l:in1.".fy Heated Oxygen Sensor (primary HO2SI (sensor 1l(D16Y5 engine with M/D (cont'd)
The scan toor indicates Diagnosti" -Tl:y|* code (DTC) pl164: A range/performance probrem in the primaryHeated Oxygen Sensor (primary HO2S) (Sensor 1)circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) p1165: AHeated Oxygen Sensor (primary HO2S) (sensor 1) circuit.
range/performance problem the pnmarv
The MIL has beon reponed on.DTC P1164 is stored.
Problem Verilication:1. Do the ECM Beset Procedure.2. Start the engine. Hold theengine at 3,000 rpm with noload (transmission in neutral)untilthe radiatorfan comes on.3. Connect the SCS service con-nector.4. Test-drive in 4th gear. Startingat 1,600 rpm, accelerate usingwide open throttle for at least 5seconds. Then decelerate tor atleast 5 seconds with the throttle completely closed.
Intgrmittent failure, syrtem b OKat this time. Check tor Door con-noctions or loose wires at C1a5(Primary HO2S. Senso.

andECM.
ls DTC Pl164 indicatedT
- The MIL has been reoorted on.- DTC P1165 is stored.
Intermittent l.iluro, system b OKat lhis time. Ch€ck tor poor con-noctions or loose wir6 at Ci45(Prioary HO2S, Sen3or 1l .ndECM.
ls DTC P1165 indicated?
Replace the P.imary HO2S (S6n-sor 11.
Problem Vo.ification:1. Do the ECM Reset Procedlre.2. Start the engine. Hotd theengine at 3,000 rpm with noload (transmission in neutral)until the radiator fan comes
3. Connect the SCS service con,nector.4. Test-drive u nder followingconditions.- 55 mph steady speedTransmission in 5th gearUntil readiness code comes
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