Wheel HONDA CIVIC 1999 6.G Owner's Manual

Troubleshooting
Engine/P_o_wgrtrain Control Module Terminal Arrangement('96 - 98 Models '99 - 00 Dt6y5 engine with M/T) tc'oniOi
ECM/PCM CONNECTOR C {31PI
1
CKFP
2
CXPPTDCPa
ACS
5
sTs
7
scsII
rMA
10
v8u121314t51517
ALTF
TE
vss23lP+
21252930
TMA
Wire side of female terminalsECM/PCM CONNECTOR C (31PI
NOTE: Standard baftery voltage is 12 V
'1: USA modelr2rA,.T (D16Y7, O16Y8 ensane)*3: CVT (O16Y5 engine)*4: Ay'T and O16Y7 engine'5: Excepl A./T snd Dl6Y7 engine16: Ay'T (D16Y8 ensine){7: CVT (Dl6Y5 eosine) and O16Y8 enoine"8: 96 Dl6Y8 engine (coupe),'97 D16y8 engine (coupe: atl:ed-9I t!!rnodelr,'98 D16y5 ensine,,98 D16y8 e;sine.D16Y5 lM/T) ensine
1-90
19: D16Y5 engine'10: M/T (Dl6Y5 engine)*11r Except M/T 116Y5 engine)*12: D16Y5, D16Y8 engine*13: Dl6Y8 enqine*14: O16Y7 enginei15: '-97 O16Y7 engjne (coupe: KL modet, sedan: KL (LX) modet),'98D16Y7 enqine'99 - 00
1
To.min!lnumberWiracoloaTorminalnameDo6criptlonSignal
1BLU/REDCKFP (CKF SENSOR P SIDE)Detects CKF sensor.With engine running: pulses2BLUCKPP (CKP SENSOF PSIDE)Detects CKP sensor.With engine running: pulses3GRNTDCP {TDC SENSOR PSIDE}Detects TDC sensor,With engine running: putses4YELCYPP (CYP SENSOR P SIDE)Detects CYP sensor.With engine running: pulses
5BLU/FEDACS {Tr'C SWITCH SIGNAL)Detects ,ay'C sw;tch signat.With Iy'C switch ONr 0 VWith Ay'C switch OFF: batrery vottage
6BLU/ORNSTS (STARTER SWITCHSIGNAL)Detects staner swilch signal,With staner switch ON ltlt): batery vohageWith staner switch OFF: 0 V
8RNSCS (SERVICE CHECKSIGNAL)Detects service check connector signal{the signalcausing a OTC indicationlWith the connector connected: O Vwith the connector disconnected: about 5 vor battery voltageLT 8LUK,LINE (DLC)Sends and receives scan iool signal,Wirh ignition switch ON { ): about 5 V
9+3GRYDat6 communication with TCM: ECMcontrol ctat6 outputWith ignition switch ON (tt):putses
10WHT/BLUVBU (VOLTAGE BACK UP)Power source forthe ECM/PCMcontrol circuit. Power sourc€ lortheDTC memory
Battery voltage at all times
11WHT/REDCKFM {CKF SENSOR MSIDE)Ground tor CKF sensor signal.
12CKPM (CKP SENSOR MSIDE)Ground for CKP sensor s;gnat.
REDTDCI\4 (TDC SENSOR MSIDE)Ground for TDC sensor signal.
14BLKCYPM (CKP SENSOB MSIDE}Groond for CYP sensor signal.
15."BLU/BLKVTM (VTEC PRESSUREswtTcH)Oetscts VTEC pressure switch signal.Wrth engine at low enginespeed:0 VWth engineathigh engine speed: tatteryvoltase
16GRN
PSPSW (P/S OIL PRESSUREswtTcH)Detects PSP switch signal.At idle with steering wheel in straight aheadposition:0 VAt idle with stsering wheet at fult tock batteryvoltage'17WHT/REDALTF (ALTERNATOR FRSIGNAL)Detects ahernator FR signal.With fullyw6rmed up engine running:0 V- bat-teryvohage (depending on electricat toad)18BLUI/VHTVSS {VEHICLE SPEED SEN-SOR}Oetects VSS signal.Whh ignitjon switch ON {tt) and front wheetsrotating: cycles 0 V- 5 V23+14BLKlP+ {HO2S PUtr4P CELL +}Controls HO2S pump ce .With ignition switch ON (ll): abour 0.5 - 5.3 V
24.10REDrP-, vs- {Ho2s coMt oN)Reference voltage supply.With fullywarmed up engine et idle:about2.6-2.8 V25*roVS+ (VS CELL VOLTAGE)Detects VS cell voltage.With ignition switch ON t): abour 7 V
29LT GRN*'ATPNP (Ar'T GEAR POSI,TroN swrTcH)Deteds Ay'T g6srposhion switch signat.In E orE position: O Vln any other position: battery vottage
RED{roCLSW (CLUTCH SWITCH}Detects clutch switch signal,Wilh clutch pedal released: about 5 VWith clutch pedal deDressed: O V30PNK4TMBData communication with TCM:ECM controldata inputWith ignit;on switch ON (lt):putses

PGM-FI System
Vehicle Speed Sensor (VSSI ('96 - 98 Models,'99 - 00 D16Y5 engine with M/Tl
@The scan tool indicates Diagnostic Trouble Code (DTC) P0500: A malfunction problem in the Vehicle SpeedSensor (VSS) circuit Iexcept A!/T (D16Y7, D16Y8 engine)1.
The scan tool indicates Diagnostic Trouble Code (DTC) P0501: A range/performance problem in the VehicleSpeed Sensor (VSS) circuit [A,rT {D16Y7, D16Y8 engine)].
ECM/PCM CONNECTORS
A {32P} LG.t
VSS IBLU/WHT}
Wire side ot temale terminals
LGI(BRN/8LK}
The MIL has been reDorted on.DTC P0500 or P0501 is stored.
Problem verification:1- Test drive the vehicle.2. Check the vehicle speed withthe scan tool.
Intermittent tailure, system is OKat this time. Check tor Door con-nections or loose wires at C117{VSSland ECM/PCM.
ls the correct speed indicated?
Check for an open in the ECM/PCM:1. Turn the ignition switch OFF.2. Elock the rear wheels and setthe parking brake.3. Jack up the front of the vehicleand support it with safetystands.4. Turn the ignition switch ON (ll).
5. Block the right tront wheel andslowly rotate the left front
6, Measure voltage between theECM/PCM connector termi-nals C18 and A9.
Subslitute a known-good ECM/PCM and recheck. lf symptom/indic.tion goes away, replace theorisinal ECM/PCM.
Does the voltage pulse 0 Vand 5 V?
Check tor a short in ihe ECM/PCM:1. Turn the ignition switch OFF.2. Disco n n ect the ECM/PCMconnector C (31P).
3. Turn the ignition switch ON {ll).4. Block the right front wheeland slowly rotate the left front
5. Measure voltage between theECM/PCM connector terminalsC18 and A9.
Substitute a known-good ECM/PCM and recheck. lI symptom/indication goes away. replacethe original ECM/PCM.
Does the voltage pulse 0 Vand s V?
- Repair short in the wirebetwGen ECM/PCM {C18} endvss, TcM.- Repair open in the wirebetween ECM/PCM {Cl8} andvss.- lf wire is OK, test the VSSlsee section 23).
{BRN/BLK}
239l0lt
121611t8t9202321
2A2930
c {31P}
I38191o
tl12ialr5i6l10./
I2356a9l011
12l3l5t61tl8t920222a
27202930
12910
t2l13l.l7I l,/ 1,/231r.lslt., ),rlL
VSS {BLU/WHT}
11-176

fFosoo-l
lFosoil
Vehicle Speed Sensor (VSS) ('99 - 00 Models except Dl6Y5 engine with M/T)
Thescantoo|indicatesDiagnosticTroub|ecode(DTc)Po5o0:Ama|functionproblemintheVehic|espeed
Sensor (VSS) circuit lexcept A//T (D16Y/, D16Y8 engine)l'
Thescantoo|indicatesDiagnost|cTroub|eCode(DTC)Po5o1:Arange/performanceprob|emintheVehicle
SDeed Sensor {VSS) circuit tA,/T (D16Y7, D16Y8 engine)1.
ECM/PCM CONNECTORS
B {25P)
I
t
Wire side ol lemale terminals
ECM/PCM CONNECTORS
B E5PI
The MIL has been reported on
OTC P0500 or P0501 is stored.
Problem veritication:1. Test-drive the vehicle.
2. Check the vehicle speed with
the scan tool
lntermitt6nt failure, sYstem is OK
at thb time. Check tor Poor con-
nections or loose wir6 at C117
{vss} .nd ECM/PCM
ls the correct sPeed indicated?
Check for an open in the ECM/
PCM:1. Turn the ignition switch OFF.
2. Block the rear wheels and set
the parking brake
3. Jack uP the front ofthe vehicle
and support it with safety
stands.4. Turn the ignition switch ON (ll).
5. Block the right front wheel and
slowly rotate the left front
6, Measure voltage between the
ECM/PCM connector termi_
nals C23 and 820.
Substituto a known'good ECM/
PcM and rech€ck. ll sYmptom/
indic€tion goes awaY, lsplace the
original ECM/PCM.
Does the voltage Pulse 0 V
and 5 V or battery voltage?
Check for a short in the ECM/
PCM:1. Turn the ignition switch OFF.
2. Disco n n ect the EcM/PcM
connector C (31P).
3. Turn the ignition switch ON (ll)
4. Block the right front wheel
and slowly rotate the left front
5. Measure voltage between the
ECM/PCM connector terminals
C23 and 820.
Substiiute . known-good ECM/
PCM and r6check. lf symptom/indication goes awaY, rePlace
the origin.l ECM/PCM.
Does the voltage Pulse 0 V
and 5 V or battery voltage?
- Reoair short in the wire
between ECM/PCM {C23} and
vss. TcM.- Repai. open in the wire
between ECM/PCM {C231 andvss.- lf wire is OK, tesr the VSS
{see sestion 23).
Wire side oI female terminals
11-177

ldle Control System
lgy"t9!"_"ring Pressure (PSPI Switch Signal
('96 - 98 Models, '99 - 00 DlGy5 engine witn fU/f) (USAI
This signals the ECM/ PCN4 when the power steering load is high.
ECM/PCM CONNECTORS
PSP SWITCH 2P CONNECTOR
PSP SW IGRNI
JUMPER l--L I IwfRE -2/
GND (BLKI
Wire side ol female terminais
Inspection o{ PSP switch signal.
Check for an opon in the wire {PSPSW linelr1. Turn the ignition switch ON (ll).2. Measure voltage betweenECM/PCM connecror termi-nals A9 and C16.
Check lor an open in the wire (PSPSW line):1. Turn the ignition switch OFF.2. Disconnecl the PSP switch 2p
3. Turn the ignition switch ON (ll).4. At the harness side, connectthe PSP switch 2P connectorterminals No. l and No.2with a jumper wire.5. Measure voltage betweenECM/PCM connector terminalsAg and C16.
ls there lessthan 1.0 V?
- Repair open in the wirobetween the ECM/PCM lc16land the PSP switch.- Repair open in BLK wirebetwoen the PSP switch andG101.
ls there less than 1.0 V?Check the operation of the PSPswitch:'1. Start the engine2. Turn steering wheel to full
3- Measu re voltage betweenECM/PCM connector terminalsA9 and C16.
ls there battery voltage?
PSP switch signel is OK.
Wire side oI temale terminals
11-212
(To page 11'2'13)

ldle Control System
Power Steering Pressure (PSP) Switch Signal
('99 - 00 Models except Dl6y5 engine with M/T) (USAI
This signals the ECM/PCM when the power steering load is high.
Wire side of female terminals
PSP SWTTCH 2P CONNECTOR (qts6)
PSP SW (GRN)
JUMPER T---7 1 \wlRE LJ- 2-l
GND IBLK)
Wi16 sid6 of temale terminals
ECM/PCM CONNEgTORS
Inspoction ot PSP switch signal.
Check for an op€n in the wire (PSPSW linel:1. Turn the ignition switch ON (ll).2. Measure voltage between ECN4/PCM connector terminals 426and 820.
Check for .n open in tho wire IPSPSW line):1. Turn the ignition switch OFF.2. Disconnoct the PSP switch 2Pconnector.3. Turn the ignition switch ON (ll).4. At the wire side, connect thePSP switch 2P connector ter-minals No. 1 and No.2 with ajumper wire.5. Measure voltage between ECM/PCNI connoctor terminals 426and 820.
ls there lessthan 1.0 V?
- Ropai. opgn in ths wire be-tw.€n the ECM/PCM {A261rnd th6 PSP switch.- Ropsir opon in BLK wi.o bo-twoen tho PSP switch andG101.
ls there less than 1.0 V?Check the operation ot the PSPsw;tch:'1. Start the engine2. Turn steering wheelslowly.3. Measure voltage between ECM/PCM connector terminals 426and 820.
ls there battery voltage?
PSP switch sign8l i3 OX.
11-214
(To page 11-215)

\
\
(From page 11-284)
\(cont'd)
11-285
EVAP PURGE CONTROL SOI.INOID
VALVE 2P CONNECTOR IC114I
Wire side otfemaleterminals
?,
I,l,lil?"",,,u
EL,TWYEL)
Check the EVAP pirrge controlsolenoid valvei1. Disconnect the 2P connector
lrom the EVAP purge control
solenoid valve.
2. Ouickly raise the engine speed
to 3,000 rpm.
ls there vacuum?
InsDect vacuum ho56 routing.ll OK, replace the EVAP Purgecontrol solenoid valve.
Chock for a short in the wire(PCS linel:1. Turn the ignition switch OFF
2. Disconnect ECM/PCM connec'
tor A (32Pi.
3. Check for continuity between
the EVAP PUrge control sole
noid valve 2P connector termi
nal No.2 and body ground.
Check the vacuum when hot:
1. Turn the ignition switch OFF
2. Block the rear wheels and set
the parking brake.3. Jack up the front o{ the vehi-
cle and support it with safety
stands,4. Start the engine. Hold the
engine al 3,000 rpm wlth no
load (in Park or neutral) until
the radiator fan comes on, then
let it idle.5, Check for vacuum at the vac-
uum hose with transmissaonin gear (A/T in B Position,M/T in lst gear) after starting
the engrne.6. Ouickly raise the engine speed
to 3,000 rpm.
Reoair short in the wire botween
the EVAP purg€ cor|t]ol solenoid
valve and the ECM/pcM lA15l.ls there continuity?
Substitute a known-good ECM/
PCM and recheck. lf sYmPtom/indication goes eway. repl.c€ the
original ECM/PCM.
Check the EVAP Purg€ control
solenoid valve:1. Turn the ignition switch OFF
2. Disconnect the 2P connector
from the EVAP Purge control
solenoid valve and warm lt
up to normal operating tem_perature again if necessary
3. Stan the engine.4. At the harness side, measure
voltage between the EVAP
Purge control solenoid valve
2P connector terminal No. 1
and No. 2 with the transmission in gear (A,/T in E Posi-tion, M/T in 1st gear).
In3pect vacuum ho3€ touting.
ll OK, replace EVAP Purge con-
lrol aolenoid vtlv€.
Check lo. an open in the wire
llGl linel:At the harness side, measure volt
age between the EVAP Purge con-
trol solenoid valve 2P connectorterminal No. 1 and body groundRepeir open in tho wire between
EVAP purge conttol solenoid valv€
and the No. 15 ALTERNATOR SP
SENSOR (7.5 A fu3e
IBLK/YELI
lTo page 11 286i(To page 11-286)

Emission Control System
Ch€ck the EVAP purge controlsolenoid valv6:1. Disconnect the 2P connectorfrom the EVAP purge controlsolenoid valve.2. Ouickly raise the engine speedto 3,000 rpm.
Insped vacuum hose routing.lf OK. roplace the EVAP purge
control solonoid valve.
Chock tor r short in the wir€
{PCS line):1. Turn the ignition switch OFF.2. Disconnect ECM/PCM connec-tor A (32P).
3- Check tor continuity betweenthe EVAP purge control sole-noid valve 2P connector termi-nal No. 2 and body ground.
Check the vacuum when hot:1. Turn the ignition switch OFF.2. Block the rear wheels and setthe parking brake.3. Jack up the lront of the vehi-cle and support it with safetystands.4. Start the engine. Hold theengine at 3,000 rpm with noload (in Park or neutrali until
the radiator fan comes on, thenlet it idle.5. Check for vacuum at the vac-uum hose with transmissionin gear (A/T in E position,
lvl/T in 1st gear) after startingthe engine.6. Ouickly raise the engine speedto 3,000 rpm.
Rooair shoft in the wire belwegnthe EVAP pulg6 control solenoidvalvs and tho ECM/PCM {A61.ls there continuity?
Substitute a known-good ECM/PCM and rech6ck. lt 3ymptom/indicrtion 90e3 rway, r6plac6 th€o.iginal ECM/FCM.
Check th€ EVAP purge controlsolenoid valve:1. Turn the;gnition switch OFF.2. Disconnect the 2P connectorfrom the EVAP purge controlsolenoid valve and warm itup to normal operating tem-perature again if necessary.3. Start the engine.4- At the harness side, measurevoltage between the EVAPpurge control solenoid valve2P connector terminal No. 1and No.2 with the transmis-sion in gear {A/T in E posi-tion, M/T in lst geari.
In3pect vacuum hoae routing.lf OK, repl.ce EVAP purge con-trol solonoid valve.ls there battery voltage?
Chock for an open in the wire(lG1 lina):At the harnoss side, measure volt-age beNveen the EVAP purge con-trol solenoid valve 2P connectorterminal No. 1 and body ground.
Repair open in the wire b€lwe€nEVAP purge contrl 3olenoid valv6and lhe No. 15 ALTERNATOR SPSENSOR 17.5 A, fu3e.
ls there battery voltage?
Evaporative Emission (EVAPI Controls (cont'dl
(From page 11-289)
(To page 11-291)
11-290
IJ
EVAP PURGE CONTROL SOLENOIDVALVE 2P CONNECTOR IC114I
PCS
IRED/YEL)
temaletermrnars
of
PCS(RED/YEL)
tGlIBLK/YEL)
{To page 11 291)

J
t
Clutch
Speciaf Tools .......... ...........12-2
f lfustrated Index .......... ......12-3
clutch Pedal
Adjustment .................... 12'4
Clutch Master Cylinder
Removal/lnstallation ..... 12-5
Slave Cylinder
Removal/lnstallation .....12'6
Pressure Plate
Removal/lnspection ...... 12-7
Clutch Disc
Removal/lnspection ...... 12-8
Flywheel
Inspection ....................... 12-9
Replacement ....................................... 12-9
Clutch Disc, Pressure Plate
lnstallation ..................... 12-10
Release Bearing
Removal/lnspection ......12-11
f nstalfation .................,... 12-12
\

lllustrated Index
\
NOTE:
. Whenever the transmission is removed, clean and grease the release bearing sliding surface
. lf the parts marked with an asterisk (*) are removed, the clutch hydraulic system mustbe bled (seepage 12-6)
. Inspect the hoses for damage, leaks, interference, and twisting
'RESERVOIF TANK
ASSIST SPRING
LOCK PIN
5x1,0mm9.8 N.m (1.0 kgf.m,7.2 tbtftl*CLUTCH LINE15 N.m {1.5 kgJ m,11 tbt.ft)
RELEASE BEARINGRemoval/lnspection, page 12-1 1Installation, page 12-'12
*CLUTCH MASTER CYLINDERRemoval/lnstallation, page 12 5
6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbf.ft)
FLYWHEELInspectaon, page 12IReplacement, Page 12-9
CLUTCH DISCRemoval/lnspection, page 1 2-8
lnstallation, page 12-'10
'12 x 1.0 mm118 N.m {12.0 kgt'm,86.8lbfft)
PBESSURE PLATEBemoval/lnspection, page 12 7Installation, page 12''10
8 x 1.25 mm22 N m (2.2 kgf.m, 16lbf ft)
ISLAVE CYLINDERRemoval/lnstallation, page 12_6
12-3

Flywheel
\Inspection
1.
2.
3.
Inspect the ring gear teeth for wear and damage
Inspect the clutch disc mating surface on the
flywheel for wear, cracks, and burning.
Measure the flywheel runout using a dial indicator
through at least two full turns Push against the
flywheel each time you turn it to take up the
crankshaft thrust washer clearance.
NOTE: The runout can be measured with engine
installed.
Standard (New): 0.05 mm (0.002 inl max.
Service Limit: 0.15 mm {0.006 in)
FLYWHEEL
OIAL INOICATOR
FLYWHEEL
lf the runout exceeds the service limit. replace the
flywheel.
Turn the inner race o{ the ball bearing with your tin-
ger. The ball bearing should turn smoothly and qui
etly. lf the inner race does not turn smoothly and
quietly, replace the bearing. Check that the ball
bearing outer race fits tightly in the flywheel. lf it is
loose. replace the ball bearing
IJ
4.
BALL BEARING tO
Replacement
1. Installthe special tool.
MOUNTINGBOLTS
RITIG GEAR HOLDER
oTLAB-PV00100oto7924-PD20003
2.Remove the flywheel mounting bolts in a crisscross
pattern in several steps as shown, and remove the
flywheel,
Remove the ball bearing from the flywheel
(cont'dl
12-9
FLYWHEEL
t\
m\J