engine coolant HONDA CIVIC 1999 6.G Owner's Manual

Water Pump
lllustrated Index
NOTE:
. Use new O-rings when reassembrrng.. Use liquid gasket, Part No. 08718 - 0OOl or 087 t8 _ 0003.
O16Y5, D16Y7, D16Y8 engines:
ECT GAUGESENDING UNIT9 N.m {0.9 kgI.m,7 tbnftlApply liquid gasketto the threads.
ENGINE COOLANTTEMPERA TURE (ECT)SENSOR1E N.m (1,8 kgf.m,13 rbttt)
6x 1.0 mm9.8 N.m {1.0 kgf.m,7.2 tbt.ft'|
O.RINGReplace.WATER OUTLETCOVERApply liquid gasketto mating surface.
ECT SW1TCH24 N.m 12.4 kgf.m,17 rbf.ftl
6xl.0mm12 N.m {1.2 kgf.m,8.7 tbf.ft)
6x1.0mm'12 N.m {1.2 kgt m,8.7 lbt fr)
10 x 1.25 mmitl N.m 14.5 kgt m,33 rbf.ftlO.RINGReplace.
10-12

815A2 engine:
WATER OUTLETCOVERApply liquid gasket
to mating surface.
6x1.0mm9.8 N.m {1.0 kgl'm,7,2 tbl.ftt
ECT GAUGESENDING UNIT9 N.m (0,9 kgf.m,7 rbf.ft)Apply liquid gasket
to the threads.
rENGINE COOLANTTEMPERATURE (ECT)
SENSOR18 N.m {1.8 kgf.m,13 tbtftl
6x1.0mm12 N.m (1,2 kgd m,
8.7 tbf.ftl
16@
aY@
t"S X 1.0 Mrf WATEN PUMP
iiil:i'iij rnr.., Inspection, pase 10'1'r
8.7 tbf.ftl
\lo
10-13

Water Pump
Inspection
't.
2.
Remove the timing belt (see section 6).
Turn the water pump pulley counterclockwise.Check that it tarns freely.
Check for signs of seal leakage.
NOTE: A small amount of "weeping,,from the bleedhole is normal.
Dl6Y5, Dl6Y7, D16Y8 engines:
BLEEDHOLE
B16A2 engine:
BLEED HOLE
BLEED HOLE
BLEED HOLE
10-14
Replacement
6x1.0mm
1.Remove the timing belt (see section 6).
Remove the water pump by removing five bolts.
NOTE: Inspect, repair and clean the O-ring grooveand mating surface with the cylinder block.
D16Y5, D16Y7, D16Y8 engines:
12 N.m {1.2 kgf.m, l0 x 1.25 mm8.7 lbt.ft) {4 N.m 14.5 kg{.m.33 tbt.ft)
Bl642 engine:
WATERPUMP
@;2
6x1.0mm12 N.m 11.2 kg{.m,8.7 tbf.ft)
O.RINGReplace.
3. Install the water pump in the reverse order of removal.
NOTE:
o Keep the O-ring in position when installing.. Clean the spilled engine coolant.
d
orp,
I

!
Fuel and Emrsslons
SoecialToofs .....,...."..,. 11-2
Component Locations
lndex ....................., ......... 11-3
Svstem Description
Vacuum Connections ................,,..,.. ......... 11-12
Electrical Connections ...............,.,.,... ....... 11-29
System Connectors ........,.,.,.......................... 1 1-51
Troubleshooting
Troubleshooting Procedures ................. .. 11-81
Engine Control Module/PowertrainControl Module TerminalAfiangement ....,.,..... 11-88
Diagnostic Trouble Code Chart .................,., 11.97
How to Read Flowcharts .,.......................... . 11-103
PGM-Fl System
System Description ...... 11-10,1
Troubleshooting Flowcharts
Engine Control Module/PowertrainContlol Module ........ 11-107
Manitold Absolute Pressure Sensor .....'. . ... 11-115
fntake Air Temperatuie Sensor ..... . . ., . 11'121
Engine Coolant Temperatuae Sensol ........., 11-128
Throttle Position Sensor ...................,........... 11-132
Primary Heated Orygen Sensor (Sensor 1l ... 11-139
Secondary Heated Oxygen Sensor(Sensor 21.................................................... 1 1-153
Heated Oxygen Sensor Heater ...................,. 11-157
Fuel Supply System ...... 11-164
Random Mislire ......., ..11-166
Misfire Detected in One Cylindsr ................. 11-167
Knock Sensor .,.,............ 11-170
CKP/TDC/CYP Sensor ................................... 11'172
Vehicle Speed Sensor ...........,......,...,.,........... 1t-176
Barometric Pressure Sensor ...............,......... I 1-178
Electrical Load Detector,.,,............................ 1 1-179
CKF Sensor .................... 11-183
ECM/PCM Internal Circuit ............................. I 1-188
A/T Signal {TMA/TMBI .................................. I 1-189
ldle Control System
System Doscriplion ............ 11-190
Troubleshooting Flowcharts
ldle Control System ...... 11-192
ldle Air Control Va1ve .................................... I 1-19i1
Starter Switch Signal .................................... 1 1'202
Air Conditioning Signal ................................. 11'201
Ahernator FR Signal .................................... . 1 1-208
BrakeSwitch Signal ..................................... f 1"210
Power Sleering Prossure Switch Signal ......11-212
A/T Gear Position Signal ............................... 11-216
Clutch Swiich Signal ................................-.... 11-214
ldte Speed Setting . .............11-220
Fuel Supply System
Fuel Lines .,...................,.,.,.,11-221
Fuef Tube/Ouick-Connect Fittings ..........,.,........ 11 -227
System Description ....'.... 11-230
Fuel Pressure .......,.,,........... 11-230
Fuef fniectors ......................11-232
Fu€f Pressure Regulator .....,.......................'...,. 11-231
Fuef Fifter ............................11-235
Fuel Pump .............'.......'.... 11-236
PGM-FI Main Relay .............11'237
Fuel Tank ................ ....,...'.'.' 11'211
Intake Air System
System Description ....-.-.....11-243
Air Cfeaner ...........,......."". .11-211
Throttle Cable .....................11-211
Throttfe Body ........ ..'... . . .,.11-211
Fuel Iniestion Air Control System ,.,.,....-........... 11-250
Emission Control System
System Description .-..........11-252
Taifpip€ Emission ...............11-252
Three Way Catafytic Convert€r ............,.,,.,.,.,.... 11 -252
Exhaust Gas Racirculaiion System ...,.,,,,.,.,.,.,,. 11'254
Positive Crankcas€ Ventilation System .... . . .. 11-266
Evaoorative Emission Controls ..................,,..,.,. 11 -267

Gomponent Locations
L
lndex
D16Y5 engine:
{IATISENSORTroubleshooting,
ELECTRICAL LOADDETECTOR IELD) (USA mod6l)Troubleshooting, page 11 179
THROTTLE POSITION ITP)SENSORTroubleshooting, page 1 1-132
MANIFOLD ABSOLUTEPRESSURE IMAPI SENSORTroubleshooting, page 1'l-115
EXHAUST GAS RECIRCULATION
IEGRI VALVE and EXHAUST GAS
RECIRCULATION IEGRI VALVE
LIFT SENSORTroubleshooting, page'l 1-254
INTAKE AIR TEMPERATUR€
IDLE AIR CONTROL (IAC) VALVE
{M/T)Troubleshooting, page 1 1-194
EXHAUST GAS RECIRCULATION{EGRI CONTROL SOLENOIDVALVE ICW)Troubleshooting. page 1 1-254
EVAPORATIVE EMISSIONIEVAPI PUNGE CONTROLSOLENOID VALVETroubf eshooting, Page 1 1'21 1, 243
CRANKSHAFTPOS|TTON/TOP DEAD CENTER/CYLINDERPOS|T|ON
POWER STEERING PRESSURE(PSP) SWITCH (USAI
Troubleshooting, Page 1 1-212
KNoCK SENSoR (Ks)
(cwl
Troubleshooting, Page 1 1'170ICKP/TDC/CYP} SENSOR(Built into the distributor)Troubleshooting, Page 1 1'172
VEHICLE SPEED SENSORTroubleshooting, Page 1 1-176
FLUCTUATION (CKF} SENSOR
Troubleshooting, Page 1 1 -183
ENGINE COOLANTTEMPERATUREIECT) SENSORTroubleshooting, Page 11 128
IDT.ECONTROL IIACI VALVE
{cw)Troubleshooting, Page 11 198
WAY CATALYTICCONVERTER ITWCITroubleshooting, Page 1 1-252PRIMARY TIEATEDSENSOR {PNIMARY HO2SI
tsENsoR 1t {M/TlTroubleshooting, Page'l 1-146
PRIMARY HEATED OXYGENSENSOR (PRIMARY HO2SI
tsENsoR 1l {cw}Troubleshooting, Page 1 1-139
SECONDARY HEATED OXYGENSENSOR {SECONDARY HO2S){SENSOR 2)Troubleshooting, page 11 153
(cont'd)
1 1-3

Component Locations
Index (cont'd)
D16Y8 enginc:
THROTTLE POSITION {TPISENSORTroubleshooting, page 1 1-132
ELECTRICAL LOADDETECTOR IELDI {USAI
INTAKE AIR TEMPERATUREIIATISENSORTroubleshooting, page 1 1,124
MANIFOLO ABSOLUTEPRESSURE {MAPI SENSORTroubleshooting, page 1 1-1 15
IDI.E{A/T)
IDI.E AIR CONTROL IIACI VALVElMtflTroubleshooting, page 1 1-194
Troubleshooting, page 1 1-179EVAPORATIVE EMISSIONIEVAPI PURGE CONTROLSOLENOIO VALVETroubleshooting, page 1 1 27 1. 283CRANKSHAFTPOSTTTON/TOP DEAD CENTER/CYLINDERPOStTtON
POWER STEERING PRESSURE(PSPI SWTTCH |USA)Troubleshooting, page 1 1-212{CKP/TI'C/CYPI SENSOR(Built into the distributor)Troubleshooting. page 1 1-172KNOCK SENSOR IKSITroubleshooting, page 11 170
CRANKSHAFT SPEEDFLUCTUANON ICKFI SENSORTroubleshooting, page 1 1,183
CONTROL {IACI VALVE
ENGINE COOLANTTEMPERATURE{ECTI SENSORTroubleshooting, page 11 128
Troubleshooting, page 11 198
PRIMARY HEATED OXYGEN SENSOR{PRIMARY HO2S} (SENSOR 1l {'96 - 98 modolslTroubleshooting, page 1 1-139
'9!t - 00 modols:'96 - 98 modols:
THREE WAY CATALYNCCONVERTER ITWCITroubl6shooting, page 1 1-252
THREE WAY CATALYNCCONVERTER ITWCITroubleshooting. page 1 1-252
SECONDARY HEATED OXYGENSENSOn(SECONDARY HO2SI (SENSOR 2ITroubleshooting, page 1 1-153
SECONDARY HEATED OXYGENSENSOBISECONDARY HO2S} ISENSOR 2ITroubloshooting, page 1 1-155
PRIMARY HEATEO OXYGEN SENSORIPRIMARY HO2SI ISENSOR 1ITroubleshooting, page 1 1-141
11-4

D16Y7 engine:
ELECTRICAL LOAO
DETECTOR (ELD) IUSA}Troubleshooting, Page 11'179
THROTTLE POSITION ITPISENSOR
MANIFOLD ABSOLUTEPRESSURE (MAPI SENSORTroubleshooting, Page 1 1-1 15r1-132
CRANKSHAFTPOSTTTON/TOP DEAD CENTER/
CYLINDERPOSITION
POWER STEERll\lG PRESSURE
{PSP' SWTTCH {USA)Troubleshooting, Page 11 212
IDLE AIR CONTROL (IAC) VALVE
Troubleshooting, page 1 1-198
Troubleshooting,
VEHICLE SPEED SENSOR (VSSI
Troubleshooting, Page 1 1-176
INTAKE AIR TEMPERATURE
IIATI SENSORTroubleshooting, page 11 124
l
/i
CRANKSHAFT SPEED
{CKP/TDC/CYPI SENSOR(Built into the distributorlTroubleshooting, Page 't 1-172
FLUCTUATION ICKFI SENSORTroubleshooting, Page 1 1-183
PRIMARY HEATED OXYGEN
SENSOR (PRIMARV HO2S)
{SENSOR 1lTroubleshooting, page 1 1'139
ENGINE COOLANTTEMPERATURE(ECTI SENSORTroubleshooting, page 11 128
EVAPOBATIVE EMISSION(EVAPI PURGE CONTROLSOLENOID VALVE
THNEE WAY CATALYTICCONVERTER ITWCITroubleshooting, page 1 1-252
Troubf eshooting, page 1 1 27 1, 283
SECONDARY HEATED OXYGENSENSOR (SECONDARY HO2S)(SENSOR 2lTroubleshooting, Page 1 1-1 53
(cont'd)
,l .ltr| | -r,

Dl6Y5 engine ('96 - 97 modelsl:
o
,6i
@
o@€)@o
@(il(i'
PRIMARY HEATED OXYGEN SENSOR {PRIMARY HO2S,
SENSOR 1'SECONDARY HEATED OXYGEN SENSOR (SECONDARY
HO2S. SENSOR 2l
MANIFOLD ABSOLUTE PRESSURE {MAP) SENSOR
ENGINE COOLANT TEMPERATURE (ECTI SENSOR
INTAKE AIR TEMPERATURE IIAT) SENSOR
KNOCK SENSOR (KS)
CRANKSHAFT SPEED FLUCTUATTON (CKF} SENSOR
IOLE AIR CONTROL (IAC} VALVE
THROTTLE BODY (TBI
FUEL INJECTORFUEL PULSATION DAMPER
FUEL FILTERFUEL PRESSURE REGULATORFUEL PUMP IFPIFUEL TANK
:li Vacuum hose No*: CVT only
FUEL TANK EVAPORATIVE EMISSTON {EVAP) VALVE
AIR CLEANERRESONATORPOSITIVE CRANKCASE VENTIL/ATION IPCVI VALVE
EXHAUST GAS RECIRCULATION IEGR) CONTROL
SOLENOID VALVEEXHAUST GAS RECIRCULATION (EGRI VALVE
EXHAUST GAS RECTRCULATION IEGRI VALVE LIFT
SENSOREVAPORATIVE EMISSION IEVAPI PURGE CONTROL
SOLENOID VALVEEVAPORATIVE EMISSION {EVAP} CONTROL CANISTER
EVAPORATIVE EMISSION {EVAP} TWO WAY VALVE
THREE WAY CATALYTIC CONVERTER (TWCI
{Do(D
@@
@@
@
@@@
(cont'd)
1 1-19
!'a

System Description
Vacuum Connections (cont'd)
D16Y5 engine ('98 modet):
-: Vacuum hose No,*: CW only
(9 POSITIVE CRANKCASE VENTILATION {PCV} VALVE?!J EXHAUST GAS BECIRCULATION (EGR}CONTROLSOLENOIO VALVE'1 ExHAUST GAs RECIRCULATIoN IEGRI VALVE22 EXHAUST GAS RECIRCULATION {EGR} VALVE LIFISENSOR€J EvApoRATtvE EMtsstoN {EvAp} puRGE coNTRoLSOLENOID VALVEq4 PURGE JOINT@ EVAPoRATIVE EMIssIoN {EVAP) coNTRoL CANISTER@ EVAPORATIVE EMISSION IEVAP} BYPASS SOLENOIDVALVE?? EVAPORATIVE EMISSION {EVAP) THREE WAY VALVEITII EVAPORATIVE EMISSION IEVAP} CONTROL CANISTERVENT SHUT VALVEO FUEL TANK PRESSURE sENsoRQlI EVAPORATIVE EMISSION {EVAP}TWO WAY VALVE8' THREE WAY CATALYTIC CONVERTER {TWCI
il) PRIMAFY HEATED OXYGEN SENSOR IPRIMARY HO2S.SENSOR 1)O SECoNDARY HEATEo oxYGEN sENsoR {sEcoNDARYHO2S. SENSOB 2)iq] MANIFOLD ABSOLUTE PRESSURE (MAPI SENSORO ENGINE COOLANT TEMPERATURE IECT) SENSOR5 INTAKE AIR TEMPERATURE {IATI SENSOR! KNOCK SENSOR tKSlO CRANKSHAFT SPEED FLUCTUATIoN {cKF) sENsoFO IDLE AIR coNTRoL {IAc) vALvE99 THROTTLE BODY ITBI@ FUEL INJECToRO FUEL PULSATION DAMPER@ FUEL F -TER@ FUEL PRESSURE REGULAToR[4 FUEL PUMP IFPI(9 FUEL TANK(D FUEL TANK EVAPoRATIVE EMIssIoN IEVAPI VALVEO' AIR CLEANER(D RESoNAToR
11-20

System Description
Vacuum Connections (cont'd)
D16Y8 engine ('96 sedan, '97 sedan: KA, KC modelsl:
PRIMARY HEATED OXYGEN SENSOR (PRIMARY HO2S.SENSOR SECONOARY HEATED OXYGEN SENSOR {SECONDARYHO2S, SENSOR 2lMANIFOLD ABSOLUTE PRESSUBE {MAPI SENSORENGINE COOLANT TEMPERATURE {ECTI SENSORINTAKE AIR TEMPERATUFE IIATI SENSORKNOCK SENSOR IKSICRANKSHAFT SPEED FLUCTUATION {CKFI SENSORIDLE AIR CONTROL IIACI VALVETHROTTLE EODY (T8)FUEL INJECTORFUEL FILTER
FUEL PRESSURE REGULATORFUEL PUMP {FPIFUEL TANKFUEL TANK EVAPORATIVE EMISSION IEVAP} VALVEAIR CLEANERRESONATORPOSITIVE CRANKCASE VENTILATION {PCV} VALVEEVAPORATIVE EMISSION IEVAP) PURGE CONTROLSOLENOID VALVEEVAPORATIVE EMISSION IEVAPI CONTROL CANISTEREVAFORATIVE EMISSION IEVAP} TWO WAY VALVETHREE WAY CATALYTIC CONVERTER (TWC'
{M/T}
i@l: F@i
HiiFl
(A/T)
I ENGINE I
I coor-rruri
i@ i+ il/A. nfi |(Or)l /U[ |)l#t,/,6
0)
t;
-l
@
!o,(t
@@@
@@@(9
@@@(D
@A)@
11-22