steering belt HONDA CIVIC 1999 6.G Owner's Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1999, Model line: CIVIC, Model: HONDA CIVIC 1999 6.GPages: 2189, PDF Size: 69.39 MB
Page 1461 of 2189

Compressor (DENSO)
Replacement
1.lf the compressor is marginally operable, run the
engine at idle speed, and let the air conditioning work
for a few minutes, then shut the engine off
Disconnect the negative cable from the battery'
Recover the refrigerant with a recovery/recycling/
charging station lsee page 22-271
Remove the each bolt, then disconnect the suction
and discharge lines from the compressor' Plug or
cap the lines immediately after disconnecting them
to avoid moisture and dust contaminatlon.
6 x '1.0 mm9.8 N.m (1.0 kgf m,7.2 lbfft)
Remove the condenser, but do not disconnect the dis-
charge hose from the condenser (see page 22-441'
Remove the power steering pump belt (see sectron
17]-.
7. Loosen the pivot bolt of the idler pulley bracket and
the adjusting bolt. then remove the A,/C compressor
belt from the pulleys. lf necessary, remove the mount-
ing bolts from the left front mount. then remove the
fuC compressor belt through the gap between the
bodv and the left front mount.
'10 x 1,25 mm4,0 N.m (,1.5 kgf'm. 33 lbt ftl
Disconnect the compressor clutch connector, then
remove the mounting bolts and the compressor'
PIVOT BOLT10 x 1.25 mm4,1 N.m (4.5 kgt'm,33 lbfft)
COMPRESSOR
24 N.m (2.4 kgf m, 17 lbf ftl
(cont'd)
22-37
Page 1462 of 2189

Compressor (DENSOI
Replacement (cont'd)
9. Remove the bolts, the suction service valve and theO-ring from the compressor,
lf necessary, remove the compressor bracket as fol-lows.
. Remove the nut and the washer from the left frontmount. When tightening the nut to the left frontmount, make sure the washer is set p.operly onthe left front mount as shown.
a Remove the mounting bolts and the compressor
bracket.
12 x 1,25 rnm59 N.m 16.0 kgfrm,
10.
LEFT FRONTMOUNT€ rbf.fi)Roplace.
WASHEB
x 1.25 mm
2s.5 N.m {2.6 kgf.m. 18.8 tbtttl
4/r N.m {4.5 kgf.m, 33 lbt ft}
22-3A
1 1. Install in the reverse order of removal, and note thesertems:
lf you're installing a new compressor. drain all therefrigerant oil from the removed compressor. andmeasure its volume. Subtract the volume ofdrained oil from '140 ml (4 28 fl{,z, 4.9 lmpoz); theresult is the amount of oil you should drain fromthe new compressor (through the suction fifting).Replace the O-rings with new ones at each fining,and apply a thin coat of refrigerant oil beforeinstalling them. Be sure to use the right O,ringsfor HFC-134a (R-134a) to avoid leakage.
Use refrigerant oil {DENSO, ND-OtL8) for HFC-134aDENSO piston type compressors only.To avoid contamination, do not return the oil tothe container once dispensed, and never mix itwith other refrigerant oils.
lmmediately after using the oil, replace the capon the container, and seal it to avoid moisture
absorption.
Do not spill the refrigerant oil on the vehicle; itmay damage the paint; if the refrigerant oil con-tacts the paint, wash it off immediatelv.
Adjust the ly'C compressor belt (see page 22-43)and the power steering pump belt (see section 17).Charge the system (see page 22-46), and test itsperformance (see page 22-24!..
Page 1512 of 2189

Gonnector ldentification and Wire Harness Routing
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c553
c554
c556
c557
c557
c558
c559
c560
c561
c562
c563
c564
c565
c566
c567
L5bY
c570
c511
c572
c513
6
14
25
2
25
'|
1
2't4
1'10
6
6
I
1
Behind underdash fuse/relay box
Behind under-dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Above under-dash fuse/relay box
Drlver's door
Driver's door
Passenger's door
Passenger's door
Middle of floor
Left side of floor
Right B-pillar
lnside of left rear wheel
Left C-pillar
Left C-pillar
Fuel tank
Fuel tank
Inside of right rear wheel
Left B-pillar
Left side of steering wheel
Right B-pillar
Left B-pillar
Left quarter panel
Right quarter panel
Under-dash fuse/relay box {C923)
Under-dash fuse/relay box (C921)
Dashboard wire harness (C503)
Main wire harness (C402)
Main wire harness (C401)
Driver's door wire harness (C631)
Driver's door wire harness (C631)
Front passenger's doorwire harness (C651)
Front passenge/s doorwire harness (C651)
Parking brake switch
Driver's seat belt switch
Front passenger's door switch
Left rear ABS wheel sensor
Rear wire harness (C601)
Rear wire harness (C602)
Fuel gauge sending unit
Fuel pump {FP)
Right rear ABS wheel sensor
Driver's door switch
Power mirror switch
Right rear door wire harness (C671)
Left rear door wire harness (C661)
Left rear door switch
Right rear door switch
ABS
ABS
ABS
G552
Left kick panel
Left side of floor
Body ground, via floor wire harness
Body ground, via floor wire harness
Floor Wire Harness lSedanl: '96 model
*l:With power windows*2; Without power windows
23-42
Page 1514 of 2189

Gonnector ldentification and Wire Harness Routing
Floor Wire Harness (Sedanl: '97 - 00 models
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c552
c553
c554
c555
c556
c557
c557
c558
c559
c560
c56'l
c562
c563
c564
c566
c568
c569
c570
c571
c572
16
8
14
20
25
2
2
1
2
1
20
2
2
2
1
l0
1
1
Behind under-dash fuse/relay box
Behind under dash fuse/relay box
Above under-dash fuse/relay box
Under left side of dash
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Driver's door
Passenger's door
Passenger's door
Middle of floor
Left side of floor
Right B-pillar
Inside of left rear wheel
Left C-pillar
Left C-pillar
Left C-pillar
Fuel tank
Fuel tank
Inside of righr rear wheel
Left B-pillar
Fuel tank
Left side of steering wheel
Righr B,pillar
Left B pillar
I ofr ^,,.riar ^.^al
Right quarter panel
Under-dash fuse/relay box (C923)
Under-dash fuse/relay box (C921)
Dashboard wire harness (C503)
Main wire harness (C402)
Main wire harness (C401)
Main wire harness (C401)
Driver's door wire harness (C631)
Driver's door wire harness {C631}
Front passenger's door wire harness (C651)
Front passenger's door wire harness (C651)
Parking brake switch
Driver's seat belt switch
Front passenger's door switch
Left rear ABS wheel sensor
Rear wire harness (C601)
Rear wire harness (C601)
Rear wire harness (C602)
Fuel gauge sending unit
Fuel pump (FP)
Right rear ABS wheel sensor
Driver's door switch
Fuel tank pressure sensor sub-harness(c791)
Power mirror switch
Right rear door wire harness (C671)
Left rear door wire harness (C661)
Left rear door switch
Right rear door switch
ABS
ABS
ABS
G551Left kick panel
Left side of floor
Body ground, via floor wire harness
Body ground, via floor wire harness
"1r With power windows*2: Without power windows
*3:'97 - '98 models*4: '99 - 00 models
23-44
Page 2050 of 2189

Security System (cont'd)
- '96-'97 CX and DX Models (cont'd on page 133-10)
NOTE: Wires that look like this e:=---{ are pan of the optional Security System harness installed
between factorv harness connectors.
@
FUSE 52toRr{,sTorlrotirt5a
STEERINGLOCK
c20'lPHO|O 23vtEw 3a
HORNRELAY
".,,".:J[--
'I
"""'
[*u""''"h
GAY
GRY
.--.tf
rv lla:
"ll
114 H(al c(.-t
+
)e florns
Horn RelayConnecto.
sEcuRrwIN.LINEFUSEHOLDER
ALK,YEL
11
Horn Batiary lgnitionSECURITYCONTROLUNIT
vtEw 58
c214
vtEw21
/1H?#,
See Seat BeltO ___________1F_( ano ronrl|on
".u "eo ll c415 KeY Reminder
" U c+ts 'i!,1fl0
eLu,,,viiY ll9,'9.60
BLU/FED
BLK
gd!ryi--],.,,.*,"o
ilnffi"* !"*"
I L+ kev In ignition. IL--ll------J"'utTf,
"o',uoLK ll PHofo46a
G401
"",,""i"1---"-",-,""rf &f,.f,,,
t A-----1.:A Ho'n Reray
ll ll Connector"""o"n
ll
*""T
ll1A-------/{
r-------'l lonltion I
iltr? _ili* !'"*' i
!i*.1-/*.,i !I L---*--J It--"-.*-*t------J
uAcgtar-x,ver" ll eroro oo
133-8