Valve spring HONDA CIVIC 1999 6.G Owner's Guide

Valve
Assembly
NOTE:
Coat all parts with ATF before assembly.
. Install the valve, valve spring and cap in the valve
body and secure with the roller.
5-'--------P/-_^?=w_
=/ /- ( ,. )l_/1 -,.1)
VALVE BODY
VALVE AODY
VALVE
h
14-140
SPRING
. Set the spring in the valve and install it in the valve
body. Push the spring in with a screwdriver, theninstall the spring seat.
SPRIITG SEAT
VALVE BODY
Install the valve, spring and cap in the valve body.
Push the cap, then installthe clip.

CHECK BALL
w
MAIN VALVE BODY(Sectional viewl
SPRING SPECIFICATIONS
CHECK BALLS
CHECK BALLS
Unit: mm (in)
No.Springs
Standard (New)
Wire Dia.o.D.Free LengthNo. ot Coils
o
@
@
@
@
@
Relief valve spring
Modulator valve spring
CPB valve spring
1-2 shift valve spring
2nd orifice control valve spring
Servo control valve spring
1.1 (0.043)'1.4 (0.055)
0.9 (0.035)
0.9 (0.035)
0.7 (0.028)
1.0 (0.039)
8.6 (0.342)
9.4 (0.374)
8.1 t0.3221
7.6 {0.302)
6.6 (0.262)
8.'t to.322l
37.1 (1.461)
35.0 (1.378)
47.2 (1.8s8)
41.3 (1.6261
34.8 (1.370)
52.1 t2.O51l
13.4
10.91C ?'15.3
22.0
20.8
1+143

Secondary Valve Body
Disassembly/lnspection/Reassembly
NOTE:
. Cleanall parts thoroughly in solvent or carburetor cleaner. and drywith compressed air, Blowoutall passages.
. Replace the secondary valve body kit. P/N 27700 - P4R - 315 (The secondary valve body kit includes the linear solenoid
assembly) if any parts are worn or damaged.
. Checkall valves for free movement. lf anyfailto slide freely, seeValveBody Repairon page 14-139,
. Coat all parts with ATF during assembly.
. The CPC valve is installed in the secondary valve body, held in place by the lock bolt.
2.3 SHIFT VALVE
3.4 SHIFT VAL
.TH EXHAUST VALVE
LOCK BOLTCAUTION: Do not move.
SECONDARY VALVE BODYInspect for wear, scratches 6ndscoring.
3-'l ORIFICE CONTROL VAL
VALVE
SPRING SPECIFICATIONSUnit: mm (in)
No.SpringsStandard {New)
Wire Dia.o.D.Free LongthNo. of Coils
ora,.n
3-4 shift valve spring
2-3 sh ift valve spring
4th exhaust valve spring
3-4 orifice control valve spring
0.910.035)
0.9 {0.035)
0.9 {0.035)
0.7 {0.028)
7.6 (0.302)
7.6 (0.302)
6.1 10.2421
6.6 (0.262)
57 .O 12.2441
57 .O 12.2441
36.4 (1.433)
37.5 (1.476)
26.8
26.8
24.6
14-144

Regulator Valve Body
Disassembly/lnspection/Reassembly
NOTE:
. cleanall parts thoroughly in solvent or carburetor cleaner, and drywith compressed air. Blowoutall passages
. Replace the valve body as an assembly if any parts are worn or damaged.
. check allvalves for free movement. lf anyfail toslidetreely, see valve Body Repairon page 1+139.
1. Hold the regulator spring cap in place while removing the stop bolt. once the stop bolt is removed. release the spring
cap slowly.
CAUTION: The regulator 3pring cap can pop out when the stop boh is removod'
2. Reassembly is the reverse order ofths disassembly procedure.
NOTE:
o Coat all parts with ATF during assembly.
. Align the hole in the regulator spring cap with the hole in the valve body, then press the spring cap into the valve
body, and tighten the stop bolt.
STOP BOLT6x1.0mm12 N.m 11.28.7 tbf.lrl
^/^'ou*'oRsPRrNGcAP
*N@
REGULATOR VALVE
\=f -.-*
*fi /F { a-tLocK.uPcoNrRoLvALVE
cooLERRELlEFvALVr"r?
ry
roRouE coNvERrER cHEcKv ^LvE//
v ^r* "r**::f vi{LvE cAp
SPRING SPECIFICANONS
REGULATOR VALVE BODY
Inspect lor wear, scratches
and scorlng.
Unit: mm (in)
No,Springe
Standard (Now)
Wire Dia.o.D.Free LengrthNo. of Coils
o
o
@
@
@
Regulator valve sPring A
Regulator valve spring B
Stator reaction spring
Cooler relief valve spring
Torque converter check valve spring
Lock-up control valve sPring
1.8 {0.07'r)
1.8 (0.071)
4.5 (0.177)
1.0 (0.039)
1.0 (0.039)
0.7 (0.028)
'r4.7 (0.584)
9.6 (0.381)
35.4 (1.407)
8.4 {0.334)
8.4 {0.334}
6.6 {0.262}
87.8 (3.457)
44.0 (1.732)
30.3 (1.193)
33.8 (1.331)
33.811.3311
38.0 {1.4961
11.0
1.9
8.2
a.2't 4.1
14-145

Servo Body
Disassembly/lnspection/Reassembly
NOTEI
. clean all parts thoroughly in solvent or carburetor cleaner, and dry with compressed air. Blow out all passages.. Replace the valve body as an assembly if any parts are worn or damaged.. Coat all parts with ATF during assembly.
. Replace the O-rings.
. The servo body shows the '96 - 98 models: the '99 - 00 models have an integrally molded servo detent.
SERVO BODYInspect for wear, scratches and scoring.
,______.- g
1l
v
"-------'g
ZruO lCCUr,irUr-nrOn ---rrr___-p
n\='l
3,ii11---------*5
^rrr4
I
O.RINGReplace.
3RO ACCUMULATOR PISTON
4TH ACCUMULATOR PISTON
SPRING SPECIFICATIONS
SNAP RINGS
1ST ACCUMULATOR PISTON
Unit: mm (in)
No.SpringsStandard {New)
Wire Dia.o.D.Free LengthNo. of Coils
o(a
@)
o
@
'I st accumulator spring
4th accumulator spring A
4th accumulator spring B
3rd accumulator spring A
3rd accumulator spring B
2nd accumulator spring C
2nd accumulator spring A
2nd accumulator spring B
2.1 (0.083)
2.6 (0.102)
2.3 (0.091)
2.8 (0.110)
2.210.0871
2.2 t0.0a7l
2.4 (0.094)'1.6 (0.063)
16.0 (0.636)
17.0 (0.676)
10.2lo.402J
17.5 (0.695)
31.0 11.220)
14.5 (0.576)
29.0 (1.152)
9.0 (0.358)
89.1 (3.s08)
87.0 (3.425)
51.6 (2.031)
89.3 (3.516)
35.1 (1.382)
68.012.677)
39.0 (1.535)
20.7 (0.815)
14.2
13.8
'13.9
L
14-146

Lock-up Valve BodY
Disassembly/lnspection/Reassembly
NOTE:
. Clean all pans thoroughly in solvent or carburetor cleaner' and dry with compressed air' Blow out all passages'
a Replace the valve body as an assembly if any parts are worn or d€maged'
. Checkall valves for free movement ttanytaitio stlae freely' see Valve Body Repairon page 14-'139'
. Coat all parts with ATF during assembly
LOCK.UP VALVE BODY
Inspect for wear, scratchesand sconng.
VALVE CAP
LOCK-UP TIMING VAL
SPRING SPECIFICATIONSUnit: mm (in)
73.1 t2.902J
ao.7 13.'17717.6 (0.302)
8.1 (0.319)Lock-up shift valve sPrang
Lock-up timing valve sPrlng
14-147

SNAP RING
2NDi4TH CLUTCH
SNAP RING
SPRING RETAINER
RETURN SPRING
DISC SPRING
CHECK VALVE
O.RINGSReplace.4TH CLUTCH DRUM
CLUTCH PISTON
CLUTCH PLATESStandardthickness: O-RINGS2.0 mm {0.079 in) Replace.
SNAP RING
14-157

Clutch
lllustrated Index (M4RA Transmission)
3RD CLUTCHCLUTCHDRUM
CLUTCH PISTON
DISC SPRING
CLUTCII END
rST CLUTCH
CLUTCH E D
SI{AP RIiIG
CLUTCH PLATESStandard thickness:1.6 mm (0.063 in)
CHECK VALVE
L
14-158

SNAP RING
2ND/4TH CLUTCH
VALVE2.0 mm (0.079 in)
2ND CLUTCHDRUM
CLUTCH PISTON
RETURN SPRING
\l-.
CLUTCHPISTON
RETURN SPRING
SNAP RING
14-159

Clutch
Reassembly
NOTE:
. Clean all parts thoroughly in solvent or carburetor
a
cleaner, and dry them with compressed air.
Blow out all passages.
Lubricate all parts with ATF before reassembly.
Inspect the check valve; if it's loose, replace the pis-
to n.
1.
CHECK VALVE
2. Install new O-rings on the clutch piston.
O RINGS
PISTON
-
14-162
3. Install the piston in the clutch drum, Apply pressure
and rotate to ensure proper seating,
NOTE: Lubricate the piston O-ring with ATF beforeinstalling.
CAUTION: Do not pinch the O-ring by insta ing thepiston with too much force.
CLUTCII DRUM
Install the return spring and spring retainer, andposition the snap ring on the retainer.
CLUTCI{ DRUM