battery HONDA CIVIC 1999 6.G Owner's Guide

ldle Control System
lgy"t9!"_"ring Pressure (PSPI Switch Signal
('96 - 98 Models, '99 - 00 DlGy5 engine witn fU/f) (USAI
This signals the ECM/ PCN4 when the power steering load is high.
ECM/PCM CONNECTORS
PSP SWITCH 2P CONNECTOR
PSP SW IGRNI
JUMPER l--L I IwfRE -2/
GND (BLKI
Wire side ol female terminais
Inspection o{ PSP switch signal.
Check for an opon in the wire {PSPSW linelr1. Turn the ignition switch ON (ll).2. Measure voltage betweenECM/PCM connecror termi-nals A9 and C16.
Check lor an open in the wire (PSPSW line):1. Turn the ignition switch OFF.2. Disconnecl the PSP switch 2p
3. Turn the ignition switch ON (ll).4. At the harness side, connectthe PSP switch 2P connectorterminals No. l and No.2with a jumper wire.5. Measure voltage betweenECM/PCM connector terminalsAg and C16.
ls there lessthan 1.0 V?
- Repair open in the wirobetween the ECM/PCM lc16land the PSP switch.- Repair open in BLK wirebetwoen the PSP switch andG101.
ls there less than 1.0 V?Check the operation of the PSPswitch:'1. Start the engine2. Turn steering wheel to full
3- Measu re voltage betweenECM/PCM connector terminalsA9 and C16.
ls there battery voltage?
PSP switch signel is OK.
Wire side oI temale terminals
11-212
(To page 11'2'13)

t
(From page 11 212)
Check lor a 3hort in the PSP
switch:1. Turn the ignition switch OFF.
2. Disconnect the 2P connector
from the PSP switch.
3. Turn the ignition switch ON (ll)
4. Measure voltage between
ECM/PCM connector termi-
nals Ag and C16.
Check tor a short in the wiro {PSP
SW linel:'1. Turn the ignition switch OFF.
2. Disconnect the ECM/PCM con
nector C (31P).
3. Check lor continuity between
body ground and ECM/PCM
connector terminal C16.
ls there battery vohage?
Repair ahort in the wire between
the ECM/PCM (C16) and th6 PsP
switch.
Substitute a known_good ECM/
PCM end rechock. lf Prescribedvoltage b now avsilable. rePlace
the original ECM/PCM.
ECM/PCM CONNECTORS
Wire side of temale terminals
'l
12a6189t0
tl12131415161718
232125a30
oPSP SW (GRNI
1-213

ldle Control System
Power Steering Pressure (PSP) Switch Signal
('99 - 00 Models except Dl6y5 engine with M/T) (USAI
This signals the ECM/PCM when the power steering load is high.
Wire side of female terminals
PSP SWTTCH 2P CONNECTOR (qts6)
PSP SW (GRN)
JUMPER T---7 1 \wlRE LJ- 2-l
GND IBLK)
Wi16 sid6 of temale terminals
ECM/PCM CONNEgTORS
Inspoction ot PSP switch signal.
Check for an op€n in the wire (PSPSW linel:1. Turn the ignition switch ON (ll).2. Measure voltage between ECN4/PCM connector terminals 426and 820.
Check for .n open in tho wire IPSPSW line):1. Turn the ignition switch OFF.2. Disconnoct the PSP switch 2Pconnector.3. Turn the ignition switch ON (ll).4. At the wire side, connect thePSP switch 2P connector ter-minals No. 1 and No.2 with ajumper wire.5. Measure voltage between ECM/PCNI connoctor terminals 426and 820.
ls there lessthan 1.0 V?
- Ropai. opgn in ths wire be-tw.€n the ECM/PCM {A261rnd th6 PSP switch.- Ropsir opon in BLK wi.o bo-twoen tho PSP switch andG101.
ls there less than 1.0 V?Check the operation ot the PSPsw;tch:'1. Start the engine2. Turn steering wheelslowly.3. Measure voltage between ECM/PCM connector terminals 426and 820.
ls there battery voltage?
PSP switch sign8l i3 OX.
11-214
(To page 11-215)

t
L
(From page 11-216)- Repair open in the wire
between the ECM {C291 and
lhe Ituge assomblv.- Repair open in the wire
betwoen the gauge assembly
and the A/T gea. Positionswitch.
ls there less than 1.0 V?
Chock for a short in the wite (ATP
NP line):Measure voltage between ECM
connector terminals Ag and C29
with the transmission in gear.
ReDair short in the wire be'tween
ECM (C291 and gauge a3somblY.ls there battery voltage?
A/T g€ar position signal is OK
LG1 IEBN/BLK)
ECM CONNECTORS
ATP NPWire side of female terminals (LT GRN)

I
Fuel Tube/Ouick-Gonnect Fittings
Precautions
!@ Do not smoke while working on the fuel
system, Keep open flames away from your work a.ea'
The fuel tube/quick-connect fittings assembly connects
the in tank fuel pump with the fuel feed pipe. For remov-
ing or installing the fuel pump and fuel tank, it is neces-
sary to disconnect or connect the quick-connect fittings.
Pay attention to lollowing:
. The fuel tube/quick-connect fittings assembly is not
heat-resistant; be careful not to damage it during
welding or other heat-generating procedures
. The fuel tube/quick-connect fittings assembly is not
acid-proof; do not touch it with a shop towel which
was used for wiping battery electrolyte. Replace the
fuel tube/quick-connect fitlings assembly if it came
into contact with electrolyte or something similar.
. When connecting or disconnecting the fuel tube/
quick connect liltings assembly, be careful not to
bend or twist it excessively. Replace it if damaged
A disconnected quick-connect fitting can be reconnecled,
but the retainer on the mating pipe cannot be reused
once it has been removed from the pipe. Replace the
retatner wnen
. Replacing the fuel pump.
. Replacing the fuel leed pipe.
. lt has been removed lrom the PiPe.. lt is damaged.
ACCESS PANEL
I
Disconnestion
!@ Do not smoke while working on the luel
system. Keep open llames away lrom youl work area.
1. Relieve fuel pressure (see pages 11'230,2311.
2. Check the tuel quick-connect tittings for dirt, and
clean if necessary.
3. Hold the connector with one hand and press down
the retainer tabs with the other hand, then pull the
connector off.
NOTE:
o Be carelul not to damage the pipe or other pans
Do not use tools.
. lf the connector does not move, keep the retainer
tabs pressed down, and alternately pull and push
the connector until it comes off easily.
. Do not remove the retainer from the pape; once
removed, the retainer must be replaced with a
new one.
LOCKING PAWL
BETAINER TAB
CONNECTOR
Check the contact area o{ the pipe for dirt and dam-
age.
. lf the surface ls dirty, clean it.
. lf the surface is rusty or damaged, replace the
fuel pump or fuel feed piPe.
4.
(cont'd)
11-227
PIPE

t
Belore connecting a new fuel tube/quick-connect fining
assembly, remove the old retainer from the mating pipe
with thetabs pulled
apan, removeand discard the
I
retarner
New FUEL TUBE/OUICK.CONNECTFITTING ASSEMELY
3. Align the quick-connect fiftings with the pipe, and
align the retainer locking pawls with the connector
grooves. Then press the quick-connect fittings onto
the pipe until both retainer pawls lock with a click-
ing sound.
NOTE: lf it is hard to connect, put a small amount
of new engine oil on the pipe end.
Connection with new retainer:
4. Make sure the connection is secure and the pawls
are firmly locked into place; check visually and by
pulling the connector.
RCTAINER
Reconnect the battery negative cable, and turn the
ignition switch ON (ll). The fuel pump will run for
about two seconds, and fuel pressure will rise.
Repeat two or three times, and check that there is
no leakage in the fuel supplv system
11-229

Fuel Supply System
System Description
The fuel supply system consists of a fuel tank, in-tank
high pressure fuel pump, PGM-FI main relay, fuelfilter,
fuel pressure regulator, fuel injectors. and fuel delivery
and return lines. This system delivers pressure-regu-
lated fuel to the fuel injectors and cuts the fuel delivery
when the engine is not running.
Fuel Pressure l'96 Modelsl
Relieving
Before disconnecting fuel pipes or hoses, release pres-
sure from the system by loosening the 6 mm service
bolt on top of the fuel filter.
. Do not smoke whil6 working on the fuel system.
Kgsp opon flames or sparks away from youl work
area.
. Be sure to relieve fuel pressure while the ignition
switch is off.
1. Write down the frequencies for the radio's preset
buttons.
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3. Remove the fuelfill cap,
4. Use a box end wrench on the 6 mm service bolt at
the fuel filter while holding the special banjo bolt
with another wrench,
5. Place a rag or shop towel over the 6 mm service bolt.
6, Slowly loosen the 6 mm service bolt one complete
rurn.
. A fuel pressure gauge can be attached at the 6 mm
service bolt hole.
. Always reDlace the washer between the service
bolt and the special banjo bolt whenever the ser-
vice bolt is loosened.
. Replace all washers whenever the bolts are
removeo.
11-230
Inspoction
1. Relieve fuel pressure.
2. Remove the service bolt on the fuel filter while hold-
ing the banjo bolt with another wrench. Attach the
special tool.
FUELPRESSUREGAUGE07406 - 00ir0(x)1
Start the engine. Measure the fuel pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched. lf the engine will not start,
turn the ignition switch ON (ll), wait for two sec-
onds, turn it off, then back on again and read the
fuel pressure.
Pr€3sure should bo:
260 - 310 kPa (2.7 - 3.2 kgt/cmr, 38 - 46 psi)
Reconnect vacuum hose to the fuel pressure regulator,
Pressure should bo:
200 - 25O kPa l2.O - 2.5 kgf/cm', 28 - 36 psil
lf the fuel pressure is not as specified, first check the
fuel pump {see page 11-2361. lf the fuel pump is OK,
check the following:
. lf the fuel pressure is higher than specified,
inspect for;- Pinched or clogged fuel return hose or line.- Faulty fuel pressure regulator (see page 11-234).. lf the fuel pressure is lower than specified, inspect
for:- Clogged fuelfilter.- Faulty fuel pressure regulator {see page 11-234).- Fuel line leakage.
REGULATOB

tJFuel Pressure {'97 and later Models)
ReliGving
Before disconnecting tuel pipes or hoses, release pres-
sure from the system by loosening the 12 mm banjo
bolt on top of the fuel filter.
@o Do not smoke whilo working on the fuel sy3lom.
Ksgp op€n flames or sparks away tlom Your work
arga.
. Be sure to relieve fuel pressule while the ignition
swhch is off.
1. Write down the frequencies for the radio's preset
buttons,
2. Disconnect the battery negative cable from the bat-
tery negative terminal.
3. Remove the fuel fill cap.
Use a box end wrench on the 12 mm banjo bolt at
the fuel filter while holding the fuel filter with anoth-
er wrench.
Place a rag or shop towel over the 12 mm banio bolt.
Slowly loosen the 12 mm banjo bolt one complete
turn.
4.
I
12 mm BAtt OBOLT33 N.m (3.i1 kgf m,25 tbf.f0
NOTE: Replace all the washers whenever the 12
mm banio bolt is loosened or removed.
Inspaqtion
1. Relieve fuel pressure.
2. Remove the 12 mm banjo bolt from the fuel filter
while holding the fuel Jilter with another wrench
Attach the special tools.
3. Start the enginethe fuel Pressure with the
engine idling and the vacuum hose of the fuel pres-
sure regulator disconnected from the fuel pressure
regulator and pinched lfthe engine will not start, turn
the ignition switch ON {ll), wait for two seconds, turn
it off, then back on again and read the fuel pressure'
Pr$3uro ehould be:
excepi 816A2 sngine:
260 - 310 kPa {2'7 - 3.2 kgf/cm" 38 - {6 Fi}
B16A2 engine:
27O -32O kPa P.8 - 3'3 kgf/cm', '10 - 47 psi)
4. Reconnect vacuum hoso to the fuel pressure regulator'
Pre33ure 3hould be:
except B16A2 engin€:
2OO - 250 kPa {2.0 - 2'5 kgf/cm', 28 - 36 psi)
B16A2 engino:
210 - 260 kPa 121 - 2.6 ksf/cm', 30 - 37 psi)
lf the fuel pressure is not as specified, first check the
fuel pump (see page 11-236) lfthetuel pumpisoK,
check tho following:
. lf the fuel pressure is higher than specified,
inspect for:- Pinched or clogged fuel return hose or line.
- Faulty fuel pressure regulator (see page 11-
2341.
. lf the fuel pressure is lower than specified, inspect
for:- Clogged fuel filter.
- Faulty fuel pressure regulator (see page l1-
2341.- Fuel line leakage.
FUEL PRESSUREADAPTER BOLT, 12 mm
tguxt8-PD6-0101
CLAMP
REGULATOR
11-231

I
FuelFilter
Replacement
r@. Do not smoke whilc working on fuel system. Keep
open flame away from your work arsa.
. While replacing the tuel filter, be catelul to koep a
sale distance betwoen battery torminals and any
tools.
The fuel filter should be replaced whenever the fuel
pressure drops below the specified value [260 - 310 kPa
12.7 - 3.2 ksl/cm',38 - 46 psi), |270 - 320 kPa (2.8 - 3 3
kgf/cm,, 40 - 47 psi))* with the fuel pressure regulator
vacuum hose disconnected and pinchedl after making
sure that the fuel pump and the fuel pressure regulator
are OK. *: 81642 engine
1. Place a shop towel under and around the fuelfilter.
2. Relieve fuel pressure (see pages 11-230,231]-
Remove the 12 mm banjo bolt and the fuel feed
pipe from the fuel filter, while supporting it with the
another wrench, as shown.
Remove the fuel filter ciamp and fuel filter'
lnstall the new fuel filter in the reverse order
removal, and note these items:
a When assembling, use new washers as shown
. Clean the flared joint of high pressure hoses
thoroughly before reconnecting them.
I
,96 MODELS:
(3.4 kgl.m,25 rbf.ftl
,97 AND LATER MODELS:
12 mmBANJOBOLT33 N.m
12 mmBANJOBOLT33 N.mt3.4 kgf m,25 lbf.fr)
\i(o-r
)
11-235

Fuel Supply System
Fuel Pump
Testing
!@ Do not smoke during the test, Keep open
flame away from your work atea,
lf you suspect a problem with the fuel pump, check that the
fuel pump actually runs; when it is ON (ll), you will hear
some noise if you hold your ear to the fuel fill port with the
fuel fill cap removed. The fuel pump should run for two
seconds when ignition switch is first turned ON (ll). lf the
fuel pump does not make noise, check it as follows:
L Remove the seat cushion {see section 20).
2. Remove the access panel from the floor.
3. Make sure the ignition switch is OFF, then discon-
nect the Iueltank 2P connector.
4. Connect the PGM-FI main relay 7P connector termi-
nal No. 4 and No. 5 with a jumper wire.
PGM-R MAIN RELAY 7P CONNECTOR lC4,(|l
FUEL PUMP
IYEL/GRN}
IGN 1(YEL/GRNI
tcs6s)
FUEL PUMP(YEL/GRNI
Wire side oftemale torminals
JUMPER WIRE
Wire side of temale terminals
Check that battery voltage is available between the
fuel pump connector terminal No. 1 and body ground
when the ignition switch is turned ON (ll).
CONNECTOR
=
[t
L3l .i)
T
lf battery voltage is available, check the fuel pump
ground. lf the ground is OK, replace the fuel pump.
lf there is no voltage, check the wire harness (see
page 11-238).
11-236
Replacement
@E Do not smoke while working on tuel svs-
tem. Keep open llames away from your work area.
1. Remove the seat cushion (see section 20).
2. Remove the access panel trom the floor.
3. Disconnect the 2P connector from the fuel pump.
4. Remove the fuel pump mounting nuts.
5. Remove the fuel pump from the fuel tank.
6. Install pans in the reverse order of removal.
ACCESS PANEL
i