crankshaft HONDA CIVIC 1999 6.G Repair Manual

Troubleshooting
DTClMlL indicationlDatection hsmProbablo CausePage
P0137(63)Secondary Heated Oxygen SensorCircuit Low Voltage(Sensor 2)
Short in Secondary HO2S lSensor 2) circuitSecondary H02S {Sensor 2)ECM/PCI\41 1-153
P0r38 {63)Secondary Heated Oxygen SensorCircuit High Voltage(Sensor 2)
Open in Secondary HO2S (Sensor 2) circuitSecondary HO2S (Sensor 2)EC[I/PCM11-154
P0'139 (63)Secondary Heated Orygen SensorSlow Response(Sensor 2)
Secondary H02S lSensor 2)1l-156
P0141 (65)
Secondary Heated Oxygen SensorHeaterCircuit Malfunction(Sensor 2)
. Open or short in Secondary HO2S (Sensor2) heater circuit. ECM/PCM11-157
P0171 (45)
System Too LeanFuel supply systemPrimary HO2S (Sensor 1)MAP sensorContaminated fuelValve clearanceExhaust leakage
11,164
P0172 (45)
System Too RichFuel supply systemPrimary HO2S (sensor l)MAP sensorContaminated fuelValve clearance
11-164
P0300*16' }l?
andsome ofPo3o1 /r'' \P0302 l72lP0303 l73lP0304 \7 4l
Random Misfirelgnition systemFuel supply systemMAP sensorEGR systemIAC valveContaminated fuelLack of fuel
r1-r66
P0301P0302P0303P0304
/rt\172ll73l\7 4l
- Cylinder 1- Cylinder 2- Cylinder 3- Cylinder 4Misfire Detected
Fuel InjectorFuel Injector circuitlgnition systemLow compressionValve clearance
11 167
P0325*3 (23)Knock Sensor (KS) CircuitMalfunctionOpen or short in Knock Sensor (KS) circuitKnock Sensor {KS)ECM/FCtvl11-170
P0335(4)Crankshaft PositionSensor CircuitMalfunction
Crankshaft Position SensorCrankshaft Position Sensor circuitECM/PCM11-172
P0336(4)Crankshaft PositionSensorRange/Performance
. Crankshaft Position Sensor. Timing belt skipped teeth11-172
P040'r*r (80)Exhaust GasRecirculationInsufficient Flow Detected
' EGR valve. EGR line
P0420(67)Catalyst SystemEfficiency BelowThreshold
. Th.ee Way Catalytic converter. Secondary HO2S11 253
Diagnostic Trouble Code (DTCI Chat (cont'dl
*3: D16Y5 engine (CVT), D16Y8 engine and B1642 engine*4: D'16Y5 engine*16: '98 model+17: '99 - 00 models
,Jla
1 1-98

DTC(MlL indicationlDetection ltemProbable CausePage
P1336(54iCrankshaft SpeedFluctuation SensorIntermittent Interruption
. CKF sensor11 183
P1337 (54)Crankshaft SpeedFluctuation SensorNo Signal
CKF sensorCKF sensor circuitECM,PCM
11-'183
P13s9 (8)Crankshaft Position/TopDead Center SensorDisconnected
' CKP/TDC sensor circuit11-187
P1361 (8)Top Dead CenterSensor IntermittentInterruptron
. tuL sensor
11-172
P1362 (8)Top Dead CenterSensor No SignalTDC sensorTDC sensor circuitECIV/PCM
11-172
P1381 {9)Cylinder Position SensorIntermittent Interruption
. CYP sensor11-172
P1382 (9)Cylinder Position SensorNo SignalCYP sensorCYP sensor circuitECM/PCM
11-112
P1456*5(90)
Evaporative Emission ControlSystem Leak Detected {FuelTankArea)
FuelfillcapVacuum connectionFu€ltankFuel tank pressure sensorEVAP bypass solenoid valveEVAP two way valveEVAP control canister vent shut valveEVAP control canisterEVAP purge control solenoid valve
11-283
P1457*6 (90)
Evaporative Emission ControlSystem Leak Detected (EVAP
Control Canister Area)
Vacuum connectionEVAP control canisterFuel tank pressure sensorEVAP bypass solenoid valveEVAP two way valveEVAP control canister vent shut valveFuel TankEVAP purge control solenoid valve
11-283
L
*6: '96 D16Y8 engine (coupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LXl model),'97 D16Y8 engine (coupe: all models,
sedan: KL model),'98-all models,'99-all models,'00-all models.
(cont'd)
1 1-1 01
I ta

PGM-FI System
System Description (cont'dl
Lean Burn Control {D16Y5 engine: CvT)
The lean burn control system is based on the characteristic increase in crankshaft angular acceleration which occurs inwhen the air-fuel ratio gets leaner.
The CKF sensor, which is mounted on the crankshaft, monitors sngine speed, lf crankshaft angular acceleration falls belowa certain level (target air-fuel ratio level), the amount of injected fuel is reouceo.
lf crankshaft angular acceleration exceeds this level. the amount of fuel is increased.
This system improves fuel economy and driveability by controlling the amount of injected fuel in the lean burn rangeimmediatelv before combustion starts to deteriorate.
1 1-1 06
TOC/CKP/CYP SENSOR
MAP SENSOR
CKF SENSOR
ECM
Comparison oI current airfuel ratio to target ratio

PGM-FI System
Random Misfire
lFoioo l*u o, [FTioo l*' *' and
The scan tool indicates Diagnostic Trouble Code (DTC)
P0300*5 or P1300*3 *1 and some of P0301 - P0304:Random misfire.Description
Misfire detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluctuation (CKF) sensorwhich is attached to the crankshaft.
lf misfiring strong enough to damage the catalyst is detected. the MIL will blink during the time of its occurrence, and DTCP0300*5 or P1300*3'*' and some of DTCs P0301 through P0304 will be stored. Then, after misfire has ceased, the MIL willcome on.
lf misfiring that increases emissions is detected during two consecutive driving cycles, the MIL will come on, and DTCP0300*5 or P1300*3 *a and some of DTCS P0301 through P0304 will be stored.NOTE: lf some of the DTCS listed below are stored at the same time as a misfire DTC. troubleshoot those DTCS first, thenrecheck for the misfire DTC.
P0106*4. P0107. P0108, P1128*3 *5, Pl129*3 *5; MAP sensorP0131. P0132: HO2S
P0171, P0112i Fuel metering
P0401, P 1491, P1498: EGR svstem*1P0505: ldle Control SystemP1253: VTEC System*,P1361, P1362: TDC sensorP1381, Pl382: CYP sensorP1508: IAC valve
Possible Cause. Fuel pump insufficient fuel pressure, amount of flow. Fuel line clogging, blockage, leakage. Fuel filter clogging. Fuel pressure regulator stuck open. EGR system malfunction*1. Distributormalfunction. lgnition coil wire open. leakage *l: D16Y5 engine. lgnition control module malfunction *2: D16Y5, D16Y8, Bt6A2 engine. MAP sensor range/performance, poor response*r *3: '97 models. Valves carbon deposit *4;'96 models. Compression low *5: '98 - 00 models. IAC valve malfunctionr.. VTEC system malfunction*,. Fuel does not meet Owner's Manual spec., lackoffuel. HO2S. HO2S circuit
Troubleshooting
By test-driving, determine the conditions during which misfire occurs, Depending on these conditions, test in the orderdescribed in the table below.
Possible
- --^ ---
rage
causeEGR*1
system
Crankshaft
position (CKP)
sensor
Fuel
pressure
Distributor and
lgnition wirestcMClearance
tAc
ValveMAP
sensor
section 611-230,
231section 23section 23section 611-19411
Only low rpm and
loado@@oo
Only accelerating@o@@
Only high rpm and
toaooo@
Not specificoo@
NOTE: lf misfire doesn't recur, some possible causes are fuel that doesn't meet owne/s manualspec, lack of fuel, carbon deposits on spark plug, etc.
1 1-1 66
I
P0304

I
Misfire Detected in One Cylinder
P0301 | The scan tool indicates Diagnostic Trouble Code (DTC) P0301: Cylinder 1 misfire detected.
[F03O2l 16"""untool indicates Diagnostic Trouble code (DTc) P0302: Cylinder2 misfire detected.
[FO3Ofl 16" ".un toot indicates Diagnostic Troubte Code (DTC) P0303; Cylinder 3 misfire detected.
I P0304 I ths..rr tool indicates Diagnostic Trouble Code (DTC) PO3O4: Cylinder 4 misfire detected.
D€scription
lMisfire detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluctuation (CKF) sensor
which is attached to the crankshaft,
lf misfiring strong enough to damage the catalyst is detected, the MIL will blink during the time of its occurrence, and DTC
PO3O1, P0302, PO3O3 or P0304 will be stored. Then, after the misfire has ceased, the MIL will come on.
lf misfiring that increases emissions is detected during two consecutive driving cyclss, the MIL will come on, and DTC
P0301, P0302, P0303 or P0304 will be stored.
NOTE: lf some of the DTCS listed below are stored at the same time as a misfire DTC, troubleshoot those DTCS first, then
recheck for the misfire DTC.
PO106*1, P0107, P0108. P1128*3'*5, P1129*3'*5: MAP sensor
P0131, P0132: HO2S
P0171, P0172iFuel suppiy system
P0335, P0336: CKF sensor
P0401. P1491, P1498: EGR system
P0441: EVAP system Insufficient purge flow*6
Pl359. P1361. Pl362: TDC sensor
P1381. Pl382: CYP sensor*o: '96 models*6: '96 D16Y5 engine,'96 D16Y/ engine,'96 D16Y8 engine {sedan),'97 D16Y5 engine,'97 D16\4, engine (coupe: KA,
KC models, sedan KA. KC, KL (DX) models, hatchback:all models),'97 D16Y8 engine (sedan: KA, KC models)
Possible Cause
. Fuel injector clogging, fuel leakage, air leakage
. Fuel injector circuit open or shorted
. Spark plug carbon deposits, fouling, malfunction
. lgnition wires open. leaking
. Distributor malfunction
. ComDression low
. Valve clearance out of spec
. VTEC system malfunction (D16Y5, D16Y8. 81642 engine)
. HO2S
. HO2S circuit
(cont'd)
11-167
r'a

PGM-FI System
tFos3sl
tFffi6l
tPr361 I
fPfi62l
fFr38il
tF13s2-l
Crankshaft Position/Top Dead Genter/Gylinder Position (CKP/TDC/CYP) Sensor
('96 - 98 Models, '!n - 00 D16Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) P0335: A malfunction in the Crankshaft position (CKp)
sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P0336: A range/performance problem in the CrankshaftPosition (CKP) sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1361: Intermittent interruotion in the Too Dead Center(TDC) sensor circuit.
The scan tool indicates Diagnostic Trouble Code {DTC) P1362: No signal in the Top Dead Center (TDC} sensorcircuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1381: Intermittent interruption in the Cvlinder Position{CYP) sensor circuit.
The scan tool indicates Diagnostic Trouble Code {DTC) Pl382: No signal in the Cylinder Position (CYP} sensorcircuit.
Description
The CKP Sensor determines timing for fuel injection and ignition of each cylinder and also detects engine speed. The TDCSensor determines ignition timing at start-up (cranking) and when crank angle is abnormal. The Cyp Sensor detects theposition of No. 1 cylinder for sequential fuel injection to each cylinder. The CKP/TDC/CYP Sensor is built into the distribu-ror.
NOTE: lf DTC P1359 is stored atthesametime as DTC P0335. P0336, P1361, Pl362, P1381 and/or P1382, troubteshoor DTCP1359 first, then recheck for those DTCS. Ot6y5 6ngine: Dt6y7, ot6y8 enqin6s:
SENSORBOTOR
TDCSENSORCKPSENSORSENSORROTORSENSORROTORSENSORROTORROTORROTOR
DISTRIBUTOR 1OPcoNNECTOR tC120tTDC P
- The MIL hrs been reported on.- DTC P0335, P0336, P1361,P1362, P1381 and/or Pl382 6restored,
Problem verification:1. Do the ECM/PCM Reset Proce-dure.2. Stan the engine.
Intermittent hilu.e, system b OKat this time. Check tor poor con-n€ctions or 10036 wiros at C120{distributor} and ECM/PCM.
ls DTC P0335, P0336, P1361, P1362,P1381 and/or P'l382 indicated?
Check for an open in the CKP/TDC/CYP sensor:1. Turn the ignition switch OFF.2. Disconnect the distributor 10P
3. Measure resistance betweenthe terminals of the indicatedsensor (*see table).
Replace the distributor ignitionhousing (soe section 23).ls there 350 - 700 0?
CYP M {BLK}
SENSORDTCSENSORIERMINATECMfCMTERMINATCOLOR
CKPP033s
m336
2c2BLU
6c12
TDCP1361
P1362
3GRN
7cl3RED
CYPP!381
P't382
c4YEL
8c148LK11-172

PGM-FI System
l-Fos3sl
tFos36l
tF1361 l
Fr362-1
tF13sil
Crankshaft Position/Top Dead Center/Cylinder Position (CKP/TDC/CYPI Sensor
f99 - 00 Models except D16Y5 engine with M/T)
The scan tool indicates Diagnostic Trouble Code (DTC) P0335: A malfunction in the Crankshaft Position (CKP)
sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P0336: A range/performance problem in the Crankshaft
Position (CKP) sensor circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1361: Intermittent interruption in the Top Dead Center
{TDC) sensor circuit.
The scan tool indicates Diagnostic Trouble Code {DTC) P1362: No signal in the Top Dead Center (TDC) sensor
circuit.
The scan tool indicates Diagnostic Trouble Code (DTC) P1381: Intermittent interruption in the Cylinder Position(CYP) sensor circuit.
lTiaSt The scan tool indicates Diagnostic Trouble Code (DTC) P1382; No signal in the Cylinder Position (CYP) sensor: circuil.
DoscriDtion
The CKP Sensor determines timing for fuel injection and ignition of each cylinder and also detects engine speed. The TDC
Sensor determines ignition timing at start-up (cranking) and when crank angle is abnormal. The CYP Sensor detects the
position of No. 1 cylinder for sequential fuel injection to each cylinder. The CKP/TDC/CYP Sensor is built into the distribu-
tor.
NOTE; lf DTC P1359 is stored at the same time as DTC P0335, P0336, P1361. P1362, P1381 and/or P1382, troubleshoot DTC
P1359 first, then recheck for those DTCS. D16Y5 engino:
SENSORROTOR
TDGSENSORCKPSENSOBTDCSENSOBCKPSENSOBCYPs€NsonBOTORROTORBOTONROTOR ROTOR
D16Y7, D16Y8 ongine:
(To page 11-175)
1-174
- The MIL has been reportod on.- DTC P0335, P0336. P1361,P1362, P1381 rnd/or P1382.restored.
Problem verific{tion:1. Do the ECM/PCM Reset Proce-dure.2. Start the engine.
Intormittcnt failure, systom b OKat thb time. Check to. poor con-nections or loose wires at C120(dktributorl and ECM/PCM.
ls DTC P0335, P0336, P1361, P1362,P1381 and/or Pl382 indicated?
Check tor an open in the CKP/TDC/CYP 3enior:1. Turn the ignition switch OFF.2. Disconnect the distributor 10Pconnector,3. Measure resistance betweenthe terminals of the indicatedsensor (*see table).
Replrce the distributor ignitionhou3ing (!ee section 231.ls there 350 700 0?
SENSORDTCSENSORTEBMINAIECM/PCMTERI\,4INAICOLOR
CKPP0335
P0336
2c88LU
6c9
TDCP1361
P1362
3c20GRN
7c21BED
CYPP1381
P1342
c29YEL
Ic30BLK

\Crankshaft Speed Fluctuation (GKFI Sensor .
firC- 48 Models, '99 - 00 D16Y5 engine with M/Tl
The scan tool indicates Diagnostic Trouble Code (DTC) P1336; Intermiftent interruption in the Crankshaft Speed
Fluctuation (CKF) sensor circuit.
ThescantooIindicatesDiagnosticTroub|ecode{DTC)P1337:NosignaIinthecrankshaftspeedF|uctuation(cKF}
sensor circuit.
D6scription
Thediagnosticsystemhasapu|serrotoronthecrankshaftandapu|sepick-upsensorontheengineblock.TheEcM/PcM
monitors the crankshaft speed ftuctuation based on the cKF sensor signal, and judges that 8n engine misfire occurred if
the fluctuation goes beyond a predetermined limit'
I
fPrk6l
lFr3g7-l
CKF SENSOR 3P CONNECTOR
L:l.)l l.' -Ir-T--T---.]l1 l2l3llL-''---r
CKFM I I CKFP
twrfit 1,.^ | lsLul\.7
Terminal side of male terminals
CKF MIWHT}
CKF PIBLUI
I(cont'd)
- The MtL hds been reported on.- DTC P1336 and/or P1337 a.e
stored.
P.oblem v€rific.tion:1. Do the ECM/PCM Reset Proce-
dure.2. Stan the enginelntormittont lailur6, tY3tom b OK
at thit tima. Chock tor Poor con'
nactions or loota wito! at C102
IC-KF son$rl .nd ECt /PCM, and
mrka suro CKF tonaor mounting
boh ittigM.
Chock for .n open in tho CKF aen-
30t:1. Turn the ignition switch OFF
2. Disconnect the CKF sensor 3P
connector,3. Measure the resista nce
between the CKF sensor 3P
connector terminals No. 1 and
No.3.
ls there 1.6- 3.2 kO?
Ch€ck tor a short in the CKF son'
30tiCheck {or continuitY between
body ground and the CKF sensor
3P connector termin6ls No. 1 and
No.3 individuallY.
(To page 11 184)
1 1-183

PGM-FI System
(From page 11 183)
Check lor an open in the wiresICKF lines):1. Reconnect the CKF sensor 3p
2. Dlsconnect the ECM/PCM con-nector C (31P).3, Measure resistance betweenECM/PCM connector terminals Cl and Cl1.
Repair open in the wire betweenECM/PCM {C1, C11} and the CKFls there 1.6 3.2 kO?
Check for a short in the wire{CKF line}:Check for continuity betweenbody ground and ECM/PCM con,nector terminal C1.
Repair short in the wiro bstwoenECM/PCM {Cl) and the CKF son-
Substitute a known-good ECM/PCM, and recheck. lf symptom/indication goes awry, replace theoriginal ECM/PCM.
Crankshaft Speed Fluctuation (GKFI Sensor('96 - 98 Models,'99 - 00 D16V5 engine with M/Tl (cont,d)a\
ECM/PCM CONN€CTOR C (31P}
CKF P(8LU/REO)
CKF M(WHT/REO)Wire side of femaletermtnats
CKF P(BLU/RED)
6r l-i
rF
tl
a678910
12131115t61718
21272A2930
11-184

tCrankshaft Speed Fluctuation (CKF) Sensor -
('99 - 00 Mociels except D16Y5 engine with M/T)
The scan tool indicates Diagnostic Trouble code (DTC) P1336: Intermittent interruption in the crankshaft speed
Fluctuation (CKF) sensor circuit
The scan tool indicates Diagnostic Trouble Code (DTC) P1337: No signal in the Crankshaft Speed Fluctuation (CKF)
sensor circuat,
Description
Thediagnosticsystemhasapulserrotoronthecrankshaftandapu|sepick-upsensorontheengineb|ock.TheEcM/PcM
monitors the crankshaft speed fluctuation based on the cKF sensor signal. and judges that an engine misfire occurred if
the fluctuation goes beyond a predetermined limit'
I
Ftu6l
tF13g7l
CKF SENSOR 3P CONNECTOR
r--r t|-.r-r'--]llll l2l3ll.l---'.-T_
CKFM I I CKFP
twHTl |/Ai i lBlul--\9-
Terminal side oI male terminals
CKF M(WHT)CKF P(BLU)
t(cont'd)
1 1-185
- The MIL has b€on reportad on.- DTC P1336 and/or P1337 are
stored.
Problem verification:1. Do the ECM/PCM Reset Proce'
dure.2. Start the enginelntermittcnt failuro, sydcm is OK
ai this time. Check lot Poor con_
noctions or loo3e wiros at C102
ICKF s€nsor) and ECM/FCM, and
make suro CKF sansor mounting
bolt b tight.
Check tor an open in the CKF sen_
1. Turn the ignition switch OFF
2. Disconnect the CKF sensor 3P
3. Measure the resistance
between the CKF sensor 3P
connector terminals No. 1 and
No.3.
ls there 1.6 3.2 kO?
Check for a short in ihe CKF sen_
sot:Check for continuity betweenbody ground and the CKF sensor
3P connector terminals No 1 and
No.3 individuallY.
(To page 11-186)