10-14 HONDA CIVIC 1999 6.G Workshop Manual

Removal
NOTE:
. Replace the timing belt at 105,000 miles (168.000 km)
according to the maintenance schedule (normal con-
ditions/severe conditions).
lf the vehicle is regularly driven in one or more of the
followlng conditions, replace the timing belt at 60.000
miles (U.S.A.) 100,000 km {Canada).
.In very high temperatures (over 110'F.43'C)
. In very low temperatures (under -20'F, -29"C)'
! Turn the crankshaft pulley so the No. 1 piston is at
top dead center (TDC) before removing the belt (see
page 6'21).
. Inspect the water pump before installing the timing
belt {see Page 10-14).
1. Remove the splash shield (see page 5-7).
2. Loosen the mounting bolt and lock bolt. then remove
the power steering (P/S) pump belt and pump
MOUNTING BOLT
8 x 1.25 mm2il N m 12.4 kgl m, 17 lbf'ft)
P/S PUMPBELT
I x 1.25 mm24 N m (2.4 kgf m, 17 lbt ft)
Loosen the idler pulley center nut and adjusting
bolt, then remove the air conditioning (AVC) com-
pressor belt (see Page 5-6).
Loosen the mounting nut and lock bolt, then remove
the alternator belt.
ALTERNATORBELTLOCK BOLTI x 1.25 mm24 N.m 12.4 kgf.m,r? tbI.ft)
3.
MOUNTING NUT10 x 1.25 mm44 N.m 14.5 kgl m,
33 rb{ ft)
5. Remove the dipstick, then remove the upper cover
and idler PulleY bracket
NOTE: Do not use the upper cover to store removed
items.
6x1.0mm9.8 N.m 11.0 kgf.m,7.2
IDLERI x 1.25 mm24 N.m (2.4 kgl.m, 17 lbf'ft)BRACKET
6. Remove the upper bracket {see page 6-29)
NOTE:
. Use a jack to support the engine before the upper
bracket is removed
. Make sure to place a cushion between the oil
pan and the jack.
Remove the crankshaft pulley (see page 6-16).
Remove the lower cover and dipstick tube
NOTE; Do not use the lower cover to store removed
items.
1.
.'.
DIPSTICK TUBE
LOWER
6x1.0mm9.8 N.m (1.0 kgf m,
7.2 rbt.ft)
(cont'd)
6-19
Replace.

Timing Belt
Removal
NOTE:
. Replace the timing belt at 105,000 mites (168,000 km)according to the maintenance schedule (normal con-ditions/severe conditions).
lf the vehicle is regularly driven in one or more of thefollowing conditions, replace the timing belt at 60,OOOmiles (U.S.A.) 100,000 km {Canada).. In very high temperatures (over 110"F, 43"C).. In very low temperatures (under -20.F, 29.C).. Turn the crankshaft pulley so the No. 1 piston is attop dead center (TDC) before removing the belt (seepage 6-57).
. Inspect the water pump before installing the timingbelt {see page 10-14).
1.
IOLER PULLEY BRACKETEOLT10 x 1.25 mm44 N.m 14.5 kgf.m, 33 bnft)
6-62
Remove the splash shield (see page 5-9).
Remove the adjusting bolt and mounting bolts, thenremove the power steering (P/S) pump belt andpump.
8xL25mm24 N m {2.{ kgf.m, 17 lbf.ft)
Loosen the idler pulley bracket bolt and adjusting bolt,then remove the air conditioning (A,/C) compressorbelt aDJUsnNG
44 N.m 14.5 kgt.m, 33 lbf.ft)
P/S PUMP LOWER ARACKET
a\
4. Loosen the mounting nut and lock bolt, then removethe alternator belt.
LOCK BOLT8 x 1.25 mm24 N.m {2.4 kgt.m.17 rb{.ftl
5. Remove the upper bracket (see page 6-69).
NOTE:
. Use a jack to support the engine before removingthe upper bracket.
o Place a cushion between the oil pan and the jack.
Remove the P/S pump lower bracket
8 x 1.25 mm24 N.m 12.,1 kgf.m,17 tbf.ftl
l0 x 1.25 mm
'-f'
MOUNTING10 x 1.25 mm44 N.m (4.5 kgf.m.33 rbf.fttBELT
HEAT SHIELD

Cooling
fllustrated Index ."..."... ""' 10-2
Radiator
Replacement .'....'...."..."
Engine Coolant Refilling and
Bleeding
Cap Testing
Testing
Thermostat
Replacement .............'....
Testing
10-6
10-7
10-9
10-9
10-10
10-10
Engine Goolant TemPerature
(ECT) Switch
Testing """ 10-11
Water PumP
fffustrated Index ......'... " 10-12
Inspection ' 10'14
Replacement ..'..'...."...'.'....'..'.....'.""" 10-14
!

Water Pump
Inspection
't.
2.
Remove the timing belt (see section 6).
Turn the water pump pulley counterclockwise.Check that it tarns freely.
Check for signs of seal leakage.
NOTE: A small amount of "weeping,,from the bleedhole is normal.
Dl6Y5, Dl6Y7, D16Y8 engines:
BLEEDHOLE
B16A2 engine:
BLEED HOLE
BLEED HOLE
BLEED HOLE
10-14
Replacement
6x1.0mm
1.Remove the timing belt (see section 6).
Remove the water pump by removing five bolts.
NOTE: Inspect, repair and clean the O-ring grooveand mating surface with the cylinder block.
D16Y5, D16Y7, D16Y8 engines:
12 N.m {1.2 kgf.m, l0 x 1.25 mm8.7 lbt.ft) {4 N.m 14.5 kg{.m.33 tbt.ft)
Bl642 engine:
WATERPUMP
@;2
6x1.0mm12 N.m 11.2 kg{.m,8.7 tbf.ft)
O.RINGReplace.
3. Install the water pump in the reverse order of removal.
NOTE:
o Keep the O-ring in position when installing.. Clean the spilled engine coolant.
d
orp,
I

I'96 - 98 models:
NOTE: Check all hose clamps and retighten if necessarY.
M
/vFUELFILTER
PRESSUREREGULATOR
IFUELTANKFUELGAUGESENDINGUNITBASE GASKETReplace.
Clamp In rhe middle
@
Clamp in the middle
10-14mm(0.39 - 0.55 inl
(cont'd)
11-225

- Under-hood ABS Fuse/Relay Box
Fuse
Number
(To underhood ABS fuse/relay box w re harness)
ABS pump motor
| 10-14 I ABS control unit
i ABS control unit
component or circuit ProiectedFuse Name
PUMP MOTOR
I ABS +B
ABS PUMPMOTOR RELAY(To main wire harness)
(To rnain wlre harness)
I!,ITR CHECK
6.3

Power Distribution
- From Battery to lgnition Switch, Fuses, and Relays
STARTERPage 21,21-1, ot 21-2
.d1.ro"rr" i
I lsoLENorD I
FUSE 42tG1
BATTERY
To UndeFhood ABSFuse/RelayBox onpage 10-14.
FUSE 47EACK UP
T1
FUSE 41AATTEiY&A
I OETECTOR (ELD) UNIT
tii::.':
UO
PHOfO U
,
I
I
I
t.------J
ELECTRICAL LOAD
i--i rL---- J ELKml
!" Gl
FUSE 4e
0ro{ Urod)FUSE '13Ir|]EAtOAUGHT?.:ta
FUSE 46POWEaWll'IDOW
FUSE /t4
r| E/M1{rA204 (DrGa5)
FUS€ 48TtEADL|a}fT9|'A
FUSE 50NEAAOEFOCGER304
+------, f| ',
I ruse sr I oooa I
J LOC|( uNrr \
il-.4WHT/BLK
Itr '\
\
I
I
I
c352
vlEW 27
c415Se€ Pow€r Distribution,pag6s 10-10 and 10-11.See Power Distribution,page 10-12.
I
\
L------BLK/VI/HT
1
--------Jc415
Vehiclespre-wired foraccessorysecuritysystem
c913PHOTO 6A
FUSE 16AR DEFFEIAY
FUSE 17HEATEA!'/C FEIAY
FUSE 18{RUNNINOL|GHlFET.AY)7.54
FUSE 27CIGAFETTEL|oHTEAACC SOCKET ta
arse ra fBADIO \
?o?"* \15A ('94 raodcr)
ff".acc0)
llL--------J
See Power Distribution,pages 10-8 and 10-9.
STARTERCUT RELAYPage 21-2
P/lolo 135 (99 00)
See PowetDistribution,page 10-7.
Vehicles pre-wired for acces-sory security system
To Fuse 3'|, for delails, see StartrnqSystem, page 21,21-1 , ot 21-2. -
10

Power Distribution
- From Fuse to Relays and Components (contd)
From Batteryon page 10.
i,
FUSE 62ABS +8204
UNDER-HOODABSFUSE/RELAYBOXFUSE 61PUUP MOTOR
I contact I
tl
ABS PUMPMOTOR RELAYPage 44-1
To Fuse 63, tordetails, see ABS,page 44-1.
""'"":[r*'
;IT
tl
tlL------JABS CONTROL UNITPage 44
10-14

Headlights (cont'd)
- How the Circuit Works
Low Beams
With the headlight switch in HEAD and the dimmer
switch in LO, current tlows through the headlight
switch. fuse 21 . fuse 22. and the low beam
tilaments to ground, and the low beams come on.
High Beams
With the headlight switch in HEAD and the dimmer
switch in Hl, current flows through the headlight
switch, dimmer switch, fuses 4, 5, and the high
beam filaments to ground, and the high beams
come on.
Current also llows through the high beam indicator
light to ground. The high beam indicator comes on
to remind the driver that the high beams are on.
Flash-to-Pass
The flash feature works with the headlight switch in
OFF, PARK, or HEAD (low beams). When you move
the flash-to-pass switch to ON, current flows
through the switch, fuses 4 and 5, and the high
beam filaments to ground, and the high beams
flash. The high beam indicator also flashes during
the flash operation. The flash function has no effect
if the high beams are already on
Daytime Running Lights (Canada)
When you turn the ignition to ON (ll) with the
parking brake released, the daytime running lights
control unit supplies battery voltage at the
WHT/RED wire. This voltage is applied to the high
beam headlights through the daytime running lights
resistor. Each high beam headlight receives less
than battery voltage causing them to come on at
reduced brightness.
lf the parking brake is set, a ground signal is applied
to the daytime running lights control unit at the
RED/GRN wire. lf the parking brake is set when you
first turn the ignition switch to ON (ll), the high beam
headlights will remain off until you release the
parking brake. Once the high beam headlights are
on, setting the parking brake will not turn them ofi.
When low or high beam operation is requested,
battery voltage from the headlight switch is applied
to the daytime running light control unit via the RED
wire. The daytime running lights control unit then
turns off the headlights.
Refer to the Service Manual (Section 23, Electrical)
for specific tests or lroubleshootrng procedures.
110-14