Rear mount HONDA CIVIC 1999 6.G Workshop Manual

ITEMMETRICENGLISHNOTESTEERINGSYSTEMTvpe P/sM/SOverall Ratio p/S
M/STurns, Lock-to Lock p/S
M/SSteering Wheel Dia.
Power assisted, rack and pinionRack and pinion1l.120.33.64..1380 mm 15.0 inSUSPENSIONTYPe Front and RearFront and RearIndependent double wishbone, coil springTelescopic, hydraulic nitrogen gas-filled
WHEELALIGN| 4ENTCamber FrontRearCaster F.ontTotalToe FrontRear
0.00,- 't'
1.40'ln 1 mm ln 1/16In 2 mm In 1/16EBAKE SYSTEMType FrontRea r
Pad Surface Area Front
Rea r
Parking Brake Type
Power assisted self adjusting ventilated discPower assisted self adiustjng solid discPower assisted sell adjusting dr!m37.5 cm'x 4 5.8 sq in x 4
44.1ctn,x4 ] 6.84sq-inxa
67.2 cmz x 4 | to.+ sq in ' I21.2 cm, x 4 3.3 sq in x 4Mechanical actuating, rear two wheelbrakes
5410 stamped onthe caliper body2056 stamped onthe caliper bodyDrumDisc
TIRESize and PressureSee lire intormation label
WASHERCapacity 2door Coupe/4,door Sedan
2,door Hatchback
2.5 f (2.6 LJS qt, 2.2 lmp qt)4.5 | (4.8 US qt,4.0lmp qt)2.51 (2.6 US qt, 2.2 lmp qt)4.5 f (4.8 US qt, 4.0 lmp qt)
USA modelCanada modelDXExcept DXELECTRICALBafteryStarterAlternatorFuses In Under dash Fuse/Felay BoxIn Under-hood Fuse/Belay 8oxIn Under hood ABS FLrse/Relay BoxHeadlightsFront Turn Signal/Parking LightsRear Turn Signal LaghtsBrake/TaillightsInner Taillights*,High Mount Brake LightBack up LightsLicense Plate LightsCeiling Light
Trunk LightsGauge LightsIndicator Lightslllumination and Pilot LightsHeater Control Panel Lights
12 V 38 AH/5 HR12 V 1.0 kW, 1.2 kW12V 75 A,80 A7.5 A, t0 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A, 80 A7.5 4.20 A, 40 A12V_60/55W12V -2115W
12V - 21W12V - 21/5W12V-5W12 V 18 W*" 21 W+" *3
12V 21W12v-5wl2V-8W(Withmoonroofl12 V - 5W (Without moonroof)
12V-1.4W,3W't2 v 1.12W. 1.4 W12v-0.84w, 1.4 W12V 1.4 W
Design Specifications
(cont'd)
P/S: Power Steering M/S: Manual Steering*l: 2-door Coupe *2: 2door Hatchback *3: 4-door Sedan*4: USA (HAM), Canada (HCM) produced *5: Japan produced
3-22
L'

39. Remove the left and right front mount and bracket'
MOUNT/BRACKET
40. Remove the rear mount bracket.
41. Remove the uPPsr bracket.
42. Remove the transmission mount bracket, then
remove the transmission mount.
44.
Check that the engine/transmission is completely
free of vacuum hoses, fuel and coolant hoses and
electricalwiring.
Slowly raise the engine approximately 150 mm (6 in)'
Check once again that all hoses and wires are discon-
nected from the engine^ransmission
Raise the engine all the way, and remove it from the
car.
UPPER
TRANSMISSION
45.
5-11

816A2 engine
P/S PUMPBRACKET
REARSTIFFENER
SIDE ENGINEMOUNT BRACKET
t0 x 1.25 mmia{ N.m (i1.5 kgt rn,
33 lbt.tr)
t
12 x 1.25 nm57 N.m {5.8 kgf,m,12 tbl.ttl
8 x 1.25 mm24 N.m (2.4 kgl.m,17lbf.ft)
FRONTSTIFFENER
A/C COMPBESSORBRACKET
10 x 1.25 mm54 N m {5.5 kgf m, a0 lbl ft}
10 x 1.25 mm4a N,m (4.5 kgf.m,33 tbf.ftt
ALTERNATORBRACKET
'12 x 1.25 mm
57 N.m {5.8 kgt'm,
42 tbt.ft)8 x 1.25 mm24 N.m {2.4 kgf.m,17 tbtft)
'10 x 1.25 mm,14 N.m {,1.5 kgt.m,33 rbf.ft)
(cont'd)
5-13

3. Install the rear mount bracket, then tighten the bolts
in the numbered sequence shown (O - @).
CVT:
O 12 x 1.25 mm59 N.m (6.0 kgl'm,ilil lbf ftlReplace.
12 x 1.25 mm59 N.m 16.0 kgf'm,|:r tbf.tt)Replace.
O 12 x 1.25 mm59 N'm {6.0 kgf'm,/€ lbf.ftlReplace.
Except CVT:
,@ 14 x'1.5 mm
/ 8:t N.m {8.5 kgf.m,
/ 61 rbr.fr) Replace.
O 12 r 1.25 mm
59 N m 16.0 kgt m,(} tbf.fttReplace.
Olax1.5mm83 N.m 18.5 kgf.m,61 tbf.ftlReplace.
L
4. Tighten the bolvnuts on the transmission mount
bracket in the numbe.ed sequence shown (O - O).
@ t2 x t.2s mm7,1N.m (7.5 kg{ m, 54 lbf ftl
Tighten the bolts on the right front mounvbracket in
the numbered sequence shown (O - @).
GW:
O to x 1.25 mm54 N.m {5.5 kgl.m./|{} lbf.ftl
10 x 1.25 mm4,1 N.m {4.5 kgf.m. 33 lbf.ftl
(cont'd)
5-15
12 x 1,25 mmfl N.m 16.5 kgt.m,47 tbf.ftl

Mount and Brackst Bohs/Nuts Torque Value Spocitications:
A: '10 x 1.25 mm
64 N.m {6.5 kgl'm, 47 lbf'ft}
B: 10 i 1.25 mm44 N.m {4.5 kgim,33 lbtft)
C: 12 x 1.25 mm83 N.m 18.5 kgt'm, 61 lbf'ft)
D: 12 x 1.25 mm59 N.m (6.0 ks{ m, 43 lb{ft)
Replace.
REAR MOUNT
SIDE ENGINEMOUNT

Transmission Assembly
Removal(cont'd)
17. Remove the three upper transmission mounting
bolts and the lower starter mounting bolt,
STARTERMOUNTINGBOLT10 x 1.25 mm44 N.m (4.5 kgf.m,33 rbnftl
TRANSMISSIONMOUI{TING EOLTS12 x 1.25 mm& N.m (6.5 kgt'm,47 lbl.ftl
18. Remove the rear mount bracket bolts and transmis-
sion mounting bolts.
12 x 1.25 mm64 N.ft 16.5 kgl.m,47 lbl.ftl
SPECIAL BOLTReplace.'ll x 1.5 mm84 N.m (8.5 kgf.m, 61 lbf.ftl
SPECIAL BOLTReplace.14 x 1,5 mln84 N.m (8.5 kgl.m, 61
WASI{ERREARMOUNTBRACKET
rbl.ftt
Pull the transmission away from the engine until it
clears the mainshaft. then lower it on the transmis-
sion jack.
CAUTION: Take caro not to b6nd tho clutch lin€.
1(|
Installation
Install the transmission assembly in the reverse order of
removal.
Before installing, check that the two dowel pins are
installed in the clutch housing.
When installing the starter cable, make sure that the
crimped side of the ring terminal is facing out (see
section 23).
Apply grease to the parts as shown, then install the
release fork and release bearing,
NOTE: Use only Super High Temp Urea Grease
(P/N 08798 - 9002).
RELEASE FORK BOLT12 x 1.25 mm29 N'm 13.0 kgt,m,(P/N 08798-90021
22 tbl.ttlR€LEASEBEARING
J
RELEASEFORK8()07
ra
{PiN 08798-9002)
tP/N 08798-900210.3-0.9 g
10.01-0.03 ozl

Gearshift Mechanism
Overhaul
NOTE:
.Inspectrubberpartsforwearanddamagewhendisassembling;replaceanywornordamagedparts.
. Install the clip as shown.
. Turn the boot so the hole is facing down as shown.. Make sure the boot is installed on the shift rod.
SHIFT LEVER KNOE7.8 N.m {0.8 kgf.m,5.8 lbt.tt)
EXTENSIONBOLT
)
searr'p)) p f*** \-ii,,l?'"
SHIFT -Vvvvvvvvvvvvvvvvl tlourur Replace. | 1 22 N'm 12.2 ksf'm, 16 lbt.ftl
ii,".i'----....-.9 / g-ia',rf,',,"' sELF-LocKrNG Nur
sEAr '6 .rrr*(,o"" o-","o, ;":'i:;u --
CLIP
dul/
/,1: MOUNT
l': I cusHroN ,€\/\/-sSHIFT l / /-LEVER \, et- ffi
PY:,'\1^l lW -"or.o*Dusr .- \5".o.o)@1 -o-E "ot'o'
sHlFr \:/ Q,gD 22 N.m
IiUei__-.....p anecxer ,-/n I I I
?!il, e* ^.-.-n{wl\^fr J"r^r"
7****r
""'%ilf
t@
t1
t\sHrFT LEVER IBALL HOLDER
\
REAR JorN*lr,""17E@
_6,
L\
EXTENSION
SELF-LOCKING NUTReplace.6 x '1.0 mm9.8 N.m {1.0 kgf.m, 7.2 lbf.lr}
tJSPRING PINReplace.
-6r
16 tbf.trl
13-44

)
19. Remove the right front mounvbracket.
10 x 1 .25 mm,14 N.m {4,5 kgf.m,
WASHERS
20. Place a transmission jack under the transmission
and a jack stand under the engine.
21. Remove the transmission mount
SPECIAL BOLTReplace.12 x 1 .25 mm64 N.m 16.5 kgl'm, 47 lbf ftl
TRANSMISSION
3-51
22. Remove the rear mount bracket bolts and the trans-
mission mounting bolts
12 x 1.25 mm5{ N.m 16.5 kgf.m, 47 lbl.ft)
61
WASHER
23. Pull the transmission away from the engine until it
clears the mainshaft, then lower it on the transmis-
sion jack.
SPECIAL BOLTReplace.14 x 1.5 mm8il N.m (8.5 kgtm,

6. Remove the transmission housing mounting bolts
and the rear engine mounting bolt.
Disconnect the shift control solenoid, the linear sole-
noid, and the mainshaft speed sensor connectors'7.
SHIFT CONTROLSOLENOID CONNECTORLINEAR SOLENOIDCONNECTOR
MOUNTING BOLTS
BRACKET
8. Remove the drain plug, and drain the automatic
transmission fluid (ATF). Reinstall the drain plug
with a new sealing washer.
DRAIN PLUG18 x 1.5 mm'9 N m t5 o kgf'm' 36 lbf'ft|
9. Remove the splash shield.
Replace.
SPLASH SHIELD
{cont'd)
14-123

19. Remove the engine stiffener and the torque con-
verter cover.
Remove the eight drive plate bolts one at a tlme
while rotating the crankshaft pulley.
Remove the distributor.
Attach a hoisting bracket to the engine, then lift the
engine slightly.
HOISTBRACKET
20.
21.
COVER
23. Place a jack under the transmission. and ra6a :'.
transmission iust enough to take weight otf ol tF.
mounts. then remove the transmission mounl
TRANSMISSIONMOUNT BRACKET
Remove the transmission housing mounting bolts
and the rear engine mounting bolts.
Pull the transmission away from the engine until it
clears the 14 mm dowel pins, then lower it on the
transmission jack.
TRANSMISSION HOUSING
lf necessary, remove the torque converter anc:"
starter motor.
24.
25.
1+16