heater connections HONDA CIVIC 1999 6.G Workshop Manual

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Engine Hose Connections:
D15Y7 engine:
CONNECTINGPIPE
HEATERHOSES
{cont'd)
IAC VALVE
WATEF BYPASS
THERMOSTATHOUSING
VALVE
10-3

lllustrated Index
(cont'd)
Engine Hose Connections:
D16Y5, D16Y8 engines:
Replace.
IAC VALVE(M/TI
IAC VALVE{A/T)
WATER BYPASSHOSE
THERMOSTATHOUSING
O.RINGReplace.
\
\
\
\h
CONNECTINGPIPE
HEATERVALVE
HEATERHOS€S
10-4

!
Fuel and Emrsslons
SoecialToofs .....,...."..,. 11-2
Component Locations
lndex ....................., ......... 11-3
Svstem Description
Vacuum Connections ................,,..,.. ......... 11-12
Electrical Connections ...............,.,.,... ....... 11-29
System Connectors ........,.,.,.......................... 1 1-51
Troubleshooting
Troubleshooting Procedures ................. .. 11-81
Engine Control Module/PowertrainControl Module TerminalAfiangement ....,.,..... 11-88
Diagnostic Trouble Code Chart .................,., 11.97
How to Read Flowcharts .,.......................... . 11-103
PGM-Fl System
System Description ...... 11-10,1
Troubleshooting Flowcharts
Engine Control Module/PowertrainContlol Module ........ 11-107
Manitold Absolute Pressure Sensor .....'. . ... 11-115
fntake Air Temperatuie Sensor ..... . . ., . 11'121
Engine Coolant Temperatuae Sensol ........., 11-128
Throttle Position Sensor ...................,........... 11-132
Primary Heated Orygen Sensor (Sensor 1l ... 11-139
Secondary Heated Oxygen Sensor(Sensor 21.................................................... 1 1-153
Heated Oxygen Sensor Heater ...................,. 11-157
Fuel Supply System ...... 11-164
Random Mislire ......., ..11-166
Misfire Detected in One Cylindsr ................. 11-167
Knock Sensor .,.,............ 11-170
CKP/TDC/CYP Sensor ................................... 11'172
Vehicle Speed Sensor ...........,......,...,.,........... 1t-176
Barometric Pressure Sensor ...............,......... I 1-178
Electrical Load Detector,.,,............................ 1 1-179
CKF Sensor .................... 11-183
ECM/PCM Internal Circuit ............................. I 1-188
A/T Signal {TMA/TMBI .................................. I 1-189
ldle Control System
System Doscriplion ............ 11-190
Troubleshooting Flowcharts
ldle Control System ...... 11-192
ldle Air Control Va1ve .................................... I 1-19i1
Starter Switch Signal .................................... 1 1'202
Air Conditioning Signal ................................. 11'201
Ahernator FR Signal .................................... . 1 1-208
BrakeSwitch Signal ..................................... f 1"210
Power Sleering Prossure Switch Signal ......11-212
A/T Gear Position Signal ............................... 11-216
Clutch Swiich Signal ................................-.... 11-214
ldte Speed Setting . .............11-220
Fuel Supply System
Fuel Lines .,...................,.,.,.,11-221
Fuef Tube/Ouick-Connect Fittings ..........,.,........ 11 -227
System Description ....'.... 11-230
Fuel Pressure .......,.,,........... 11-230
Fuef fniectors ......................11-232
Fu€f Pressure Regulator .....,.......................'...,. 11-231
Fuef Fifter ............................11-235
Fuel Pump .............'.......'.... 11-236
PGM-FI Main Relay .............11'237
Fuel Tank ................ ....,...'.'.' 11'211
Intake Air System
System Description ....-.-.....11-243
Air Cfeaner ...........,......."". .11-211
Throttle Cable .....................11-211
Throttfe Body ........ ..'... . . .,.11-211
Fuel Iniestion Air Control System ,.,.,....-........... 11-250
Emission Control System
System Description .-..........11-252
Taifpip€ Emission ...............11-252
Three Way Catafytic Convert€r ............,.,,.,.,.,.... 11 -252
Exhaust Gas Racirculaiion System ...,.,,,,.,.,.,.,,. 11'254
Positive Crankcas€ Ventilation System .... . . .. 11-266
Evaoorative Emission Controls ..................,,..,.,. 11 -267

From page 21-16
ls there any voltage?
Check {or a short in the wire(s):1. Remove the center dashboardlower cover (see section 20),
and disconnect the heater con_
trol panel 14P connector'
2. Check for continuity between
the No. 12 and No. 13 termi-
nals and body ground individ-
Repair 5hort in the wire{sl between
the recirculation control motor and
the heater control Panel
Check Ior a short to Power:Check the same wires for voltage
Repair short to Power in the
wire {s) between the recirculationcontrol motor and the heater
control panel. This short also
damages the heater controlpanel. Repair the short to Powerbetore replacing the heater con-
trol panel.
Check lor an open in the wire(s):
Check for continuity between the
following terminals of the recircu
lation control motor 4P connector
and the heater control Panel 14P
4P. 14P:No.2 - No. 12No.4 No. 13
Repair open in the wirelsl
between the recirculation control
motor and the heater controlpanel.
ls there continuitY?
Check for loose wires or Poorconnections at the heater control
Danel 14P connector, and at the
recirculation control motor 4P
connector. lf the connections aregood, replace the heater control
Danel,
HEATER CONTROL PANEL 14P CONNECTOR
I;-?45
789'o lx11121314
GRN/WHT
0) (0
GRN/BED
Wire side of female terminals
GRN/RED
GRN/RED
RECIRCULATION CONTROL MOTOR
4P CONNECTOR
Wire side of female tetminals
I23i--?156
78I'olx11121314
GRN/WHT
V)(v
145
7IIrol\l rr1213
GRN/WHT
r zl/lt
21-17

Troubleshooting -'96 - 98 Models
Both heater and A/C do not work.
Check the No. 17 {7.5 A) fuse in theunderdash fuse/relay box, and theNo. 47 (7.5 A) fuse in the underhood fuse/relay box.
R.phce the fuso{s), .nd rccheck.
Chack tor an open in the wi.e:1. Remove the center dashboardlower cover (see section 20),and disconnect the heatercontrol panel 14P connector.2. Torn the ignition switch ON {ll).3. Measure the voltage betweenthe No. 2 terminal of theheater control panel 14P con-nector and body ground.
Rcpair opGn in th€ wiro betwoonthe No. 17 tuse and the hoatclcontrol panel.
ls there baftery voltage?
Check for an opon in the wiro:1. Turn the ignition switch OFF.2. Measure the voitage betweenthe No. 3 terminal of theheater control panel 14P con-nector and body ground.
Rgprii open in th6 wira b€twacnthe No. il7 tui. and the heat.tcont.ol p.nal.
ls there battery voltage?
Check foi an open in the wi.e:Check for continuity between theNo. 10 terminal ot the heater con-trol panel 14P connector andbody ground.
Check lor an opon in tho wireb€{w6on the hoator control oaneland body ground. lI the wirc isOK, check tor poor ground atG401 .nd G4O2.
Check for looae wiaos or ooolconnections at the hoater controlpanol 14P connector. lf the con-nactions dre good. 3ubstitute tknown-9ood heater controlpanel, and rech6ck. It tho symp-tom/indication 9oe3 .wry,replace the original heatel con-trol oanol.
Heater Control Panel
HEATER CONTROL PANEL 1,lP CONNECTOR
Wire side of female terminals
21-18

Troubleshooting -'gg - 00 Models
Air Mix Control Motor (cont'dl
Frcm page21-21
AIR MIX CONTROL MOTOR5P CONNECTORWire side ot female terminals
Check fo..n open in the wires:Check for continuity between lol-lowing terminals of the heatercontrol panel 20P connector andthe air mix control motor 5P con-
20P: 5P:No3 _ No. 1No.4 - No.5
Repair any open in the wiro(s)bdtwoon tha hoator control panaland air mix control motor.
Check for loo3e wires or poorconneclions at the heater controlpanol 20P connoctor and at theair mix control motor 5P connoc-to.. It the connections .rc good,substitute a known-good hoaiercontrol panel, and rech6ck. lf thesymptom/indicrtion goes away,replac6 the original heater con-trol panel.
21-22

Troubleshooting -'99 - 00 Models
Check tor a short to power:
Check the same terminals forvoltage.
Rapair short to pow6r in thewirelsl botween the heater con-trol panel and the ai. mix controlmolor. This short also damag.sthe heater control panel. Ropairthe short to power betoro replac-ing the heater control panel.
ls there any voltage?
Check for an open in the wire3:Check for continuity between following terminals of the heatercontrol panel 20P connector andthe air max control motor 5P connector.20Pt 5P:No3 _ No. 1No 4 _ No. 5No_ 12 - No. 2No. 15 - No.4No 20 - No.3
Bepair any open in the wire(s)between the heator control paneland air mix control motor,
Check tor loose wires or poorconnections at the heator controloanel 20P connector and at th.air mix control motor 5P connec-tor, ll the connections rre good,substitute a known-good heatercontrol oanel. and recheck. lf thesymptom/indication goes awry,replace the original heater con-trol oanel,
Air Mix Control Motor (cont'dl
From page 21-23HEATER CONTROL PANEL 2OP CONNECTOR
AIR MIX CONTROL MOTOR5P CONNECTORWire side of lemale terminals
Wire side of female terminals
21-24

Troubleshooting -'gg - 00 Models
Mode Gontrol Motor (cont'dl
From page 21-25
MODE CONTROL MOTOR ?P CONNECTORWire sade of lemale terminals
Chock tor a short to ground:1. Turn the ignition switch OFF.2. Check the same terminals forcontinuity to body ground.
Repair any 3hort in the wirelslbetween the heater control paneland ihe mode control motor.
ls there continuity?
Check lor.n open in tho wires:1, Disconnect the mode controlmotor 7P connector.2. Check for continuity betweenthe following terminals of theheater control panel 20P connector and the mode controlmotor 7P connector.2OP: lPiNo.2 - No.7No.5- No.2No.6- No.6No.7 - No.5No.8- No.4No.I - No.3
Repair any opon in the wire(s)t€tween the h€ater control paneland tha modc contol motor.
ls there continuity?
Check for loose wiaes or ooorconnections at the heater controlpanel 20P connector rnd at themode control motor 7P connec-toa, lf the connoctions ere good,substitute a known-good heatercontrol panol, and recheck. lf thesyfiptom/indication goes away,replac€ the original hoater controlpanel.
HEATER CONTROL PANEL 2OP CONNECTOR
Wire side of female terminals
21-26

Troubleshooting -'99 - 00 Models
Recirculation Control Motor (cont'd)
Frcm page 21-27
HEATER CONTROL PANEL 8P CONNECTOR
Check for a short to power in the
1. Turn the ignition switch ON {ll).2. Disconnect the heater controlpanel 8P connector.3. Check for voltage between theNo.2 and No. 3 terminals oftheheater control panel 8P con,nector and body ground individually.
Repair 3hort to powe. in thewire{a) b.tween tho haetor con-trol panel and the recirculationGontrol moto.. This short alsodamagos the heate. controlpanel. Repair the short to powerb€tore .eplecing the h€ater con-trol panel.
ls there any voltage?
Check to. a short to ground:1. Turn the ignition switch OFF.2- Check the same terminals forcontinuity to ground.
Roprir lhon in tho wir.{s) b€tweothe horter control panel and theracircr alion conhol motoa.
Check for an open in the wires:1. Disconnect the recirculationcontrol motor 4P connector.2. Check for continuity betweenthe following terminals of therecirculation control motor 4Pconnector and the heater con,trol panel 8P connector.8P: 4PiNo.2 - No.2No.3 - No.4
Repair open in ths wirolsl betw€€nthe heate. co.rkol panol and therecirculation control motor .
Check lor loo3a wires or pootconn€ctions at the hoater controlpanel 8P connector and at theaecirculation control motor ilPconnector, It tho connections aregood. substitut€ e known-goodheatei control panel, and aecheck.lf th€ symptom/indication goesaway, replace the original hedtercontrcl Danel.
GRN/WHT
I1
GRN/RED
RECIRCULATION CONTROL MOTOR4P CONNECTORWire side of female terminals
21-28

Troubleshooting -'99 - 00 Models
Blower Motor Speed (cont'dl
HEATER CONTROL PANEL 2OP CONNECTOR
Wire side oJ female terminals
Wire side ot female terminals
Frcm page 21.29
LT GRN/BLK
Check tor a short in the wi.a:Check for continuity between theNo. 1 terminal of the heater control panel 20P connector and bodyground.
Repair short in ths wire betwsenthe hoater control panel and theoower transastoa.
Check for an open in the wire:1. Disconnect the heater controlpanel 8P connector,2. Turn the ignjtion switch ON 1ll).3. Measure the voltage betweenthe No. 'l terminal of theheater control panel 8P connector and body ground.
Repeir open in the wiio betweenthe heater control panel and theblower motoa.
Check the power transistor:1. Turn the ignition switch OFF.2. Reconnect the heater controlpanel 8P and 20P connectors.3. Test the power transistor {seepage 21 50).
ls the power transistor OK?
Check for loos€ wiras or poor con-nections at the h€at€r controlpanel 8P and 20P connectols andat th6 power transistor 3P conn€c-tor. lf the connections are good,substituto a known-good hoatercontrol panel, and recheck. It thesymptom/indication goes away,replace the original heater controloanel,
HEATER CONTNOL PANEL 8P CONNECTOR
21-30