evap HONDA CIVIC 2000 6.G Workshop Manual

PGM-FI (All '96-'98 Models except D1685; 'g$.'00 D16y5 with M/T)
- D16Y5 engine (cont'd)
r-------1POWERTRAINOJENGINECONTROLMODULE(PCM or ECM)
c125
---------1
FUSE 15
$t"t!ilS8" see Powert.5A - Distribution,page 10-5.
UNDER-DASHFUSE/RELAYBOXSecondaryH02Sanput(sH02s)
D14 I'
,n"r,"ao I
rtr
lt I
I
i,tjclt5(Ierminals'1-7]T I 1
vtEw 3a
HI
lffiq,m
,.ul
- '' :
3A-3uA---g'A--i--**----f'I :(sro2sc) (so2sHrc) (pcs) , ryse -"-*"i - l! 39Y.E!:
;:m AA8r"y- rvffi's" i euo8S:noo' E\"L'Yssl 'iH;in';'
hearer sorenoid : :ill*',":* ;:fl'".t"* iiF!ii"te'-control valv6 control I controt ___-- ll?|Et",".,:
T
$
See Pow6rDistribution,page 10-5.
BLK,/li!/HT
BLK,\II/HT
1
c401
c568
EVAPORATIVE :EM|SSTON ;(EVAP) PUBGE .CONTROLSOLENOIDVALVEPHOfO 38
EVAPORA.TIVEEMISSION(EVAP)CONTROLCANISTEFVENTSHUTVALVE
EVAPORA-TIVEEMtSStON(EVAP)BYPASSSOLENOIDVALVE
(See S/Mpage | 1-9for'99-'00models)
'98-'00
mooets
c568
c4o1 :
PHO|A A5vlEW 59
11 g Ct31
See GroundDistribution,pag€ 14-1.
Y
I
anver.x
b9^
23-14

--.I POWERTRAt lor I I rusers i oasx
I ! EtR'+[i. i ) el'stwg^ seepower i[EiFi
*'tr
_____:l*.'
#l:_l::i\--
$11*"1
;f;,_,
,, lhtEffe. i l giTr**- Bi:,ffiilsr iI Secondary
i- - - - - - - - :84 - - - i fis"'!r"'**,,i *#i5
-''!
lil$iiiE- ilt5t--- -oii,ib"t;". lEb;I S.econdary | iFCrrr-o, eCn11l I - page 1O-5. I Fa6io sa
_,a"3,____ j ",E"-o t" y;rjrt...
A23 Y BLKrt!/Hr I v4d5o
[t] |
:iT[r""-l
*.--il''""'
:xl f''i-'l !trLw18 I .Ar*
Seecround : GRNBLKI BLK\"HI I FEoYELI LT GRN wttr
ii.ir'r;U: !
1 [
*"=[:-{r**,,"'^"'l
Fi{f},ff' ".**n,t
"-#::"""_
! 1""'"*..!.--":i^."^ I I lfuri+ta:"
| * | ,"",1*--".Jrr*,, ,l ,l LSn*ur,"
Ll _, ffii** $
w**-
ry
*il
I
*i{tu
Page143. : It I I i - Yi',,,u,
[!l
",,,
,F"
|
"."":.tun't
+ F,'"%*
----, (sO2sHTc) (PCS) (vSV) L2WBS)i Secondary EVAP pufge EVAP control EVAP bypass !r. HO2S control canister venl solenoid Itt heater solenoid shut valve valve control I! control valve control controli *'-- |.E------ ----J
13 g c401
POWER.TRAIN orENGINECONTROLMODULE(PCM orECM)
vtEW 70
24-11

- How the Circuit Works
'96198 Models
The air delivery system directs the flow of air used
by the heater and air conditioner systems.
Mode Selection
Mode selection is controlled by the mode switches
in the heater control panel and the mode control
motor. When you select a specific mode, voltage is
applied through the dimming circuit to the LED,
which comes on, indicating the mode selected.
Ground is orovided to the mode control motor
though that mode switch. The motor then runs until
the air control door reaches the proper position.
Fresh/Recirculation 56lection
When you press the fresh or recirculation button, a
ground signal is sent from the heater control panel
to the recirculation control motor. The motor then
runs until the recirculation door reaches the proper
position. Battery voltage is also applied through the
dimming circuit to the corresponding LED, and the
LED comes on.
Refer to the Service Manual (Section 21, Heater) for
specitic tests or troubleshooting proc€dures.
'99J00 Models
The heater control panel receives battery voltage at
all times through fuse 47. With the ignition switch in
ON (ll), voltage is supplied to the heater control
panel through fuse 17. The control panel is
grounded at G402.
The heater control panel controls the air delivery
motors, and supplies a 5 VDC reterence voltage to
the air mixture control motor.
The air mixture and mode control motors each
receive inputs trom the heater control panel. The air
mix motor regulates the mixture of cold and hot air
by varying the position of the heater-evaporator doot
The mode control motor controls the direction and
volume of outlet air. The air flow can be directed to
the dashboard vents or the corner vents.
Both the air mixture control molor and mode control
motor are grounded by the h€aler control panel.
The recirculation control motor receives battery
voltage through fuso 17 when the ignition swilch is
in ON (ll). lt regulates the position of the fresh/recirc
door, and is controlled by two position inputs from
the heater control panel ("Recirc" and "Fresh").
Refer to the Service Manual (Section 21, Heater) tor
specific tests or troubleshooting procedures.
61-3

- How the Circuit Works
Battery voltage is supplied through tuse 56 to the
A,/C compressor clutch r€lay contacts at all times.
With the ignition switch in ON (ll), vollage is applied
to the coil of the A,/C compressor clutch relay
through fuse 17. When you push the A,/C switch
ON, and the heater fan switch is in position | , 2, 3,
or 4, a "ground" input is provided to the engine
control module (ECM) or powertrain control module
(PCM) through the l'lC thermostat and the l'lC
pressure switch.
The A,/C compressor clutch relay is grounded by the
engine control module (ECM) or powertrain control
module (PCM). When energized, the A'lC
compressor clutch relay allows battery voltage to
turn on the A,/C comDressor clutch.
The A,/C ON indicator light comes on when the A,/C
system is requested.
A,/C Thermostat
The A'lC thermostat is located on the evaoorator
housing. The A,/C thermostat turns off the A,/C
compressor clutch if the temperature at the
evaporator goes below 3'C (37'F). This prevents
condensation from freezing on the evaporator fins
and blocking the air delivery into the passenger
compartment. The blower motor will keep running
when the sensor turns off the comDressor.
A,/C Pressure Switch
The fuC oressure switch is located in the condenser
outlet line where refrigerant is in a high
temperature/high pressure liquid state. The switch
will sense abnormally high or low pressure, and
open the circuit. This removes ground, and the
compressor will stop running.
Thermal Protectot
The thermal protector, located on the A,/C
compressor, opens and turns the compressor off if it
senses high temperature. Once the compressor
cools, the switch will close and the compressor will
begin running again.
Refer to the Service Manual (Section 22,
Air Conditioning) for specific tests or
troubleshooting procedures.
62-3

- How the Circuit Works
Radiator Fan
Voltage is provided at all times to the radiator fan
relay (contacts) through fuse 57. With the ignition
swilch in ON (ll), voltage is provided to the coil of
the relay through luse 17.
The radiator tan relay can be grounded through
either the engine coolant temperature switch or the
engine control module (ECM) or powertrain control
module (PCM).
The engine coolant temperature switch grounds
the radiator fan relay (coil) when the engine
coolant temperature exceeds 199'F (83'C). The
switch opens when coolanl temperature
decreases 3'- 8'C.
Condenser Fan
Voltage is provided at all times to the condenser fan
relay (contacts) through fuse 56. With the ignition
switch in ON (ll), voltage is provided to the coil of
the relay through fuse 17. When you push the A'lC
switch and put the heater fan switch in 1, 2,3, o( 4
position, the ly'C thermostat comes on, the
condenser fan relay energizes, and the condenser
fan motor runs.
A,/C Thermostat
The A,/C thermostat is located on the evaporator
housing. The A,/C thermostat tums off the A/C
compressor clutch if the temperature at the
evaporator goes below 3'C (37'F). This prevents
condensation from freezing on the evaporator fins
and blocking the air delivery into the passenger
compartment. lf the temperature goes below 3'C
(37"F) tuming off the Ay'C thermostat, ground will be
removed from the condenser fan relay. This will
deenergize the relay and remove voltage from the
condenser fan motor causing the fan to stop running.
Reter to the Service Manual (Section 23, Eleckical)
for specific tests or troubleshooting procedures.
63-3

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number ot
Cavities/
Golor
LocationConnects toNotes
Engine Wire Harness (Dl6Y5, D16Y8 engines): '96-98 models and '99;00 D16Y5 dM/T
c101
c102
c 103
c104
Q104
c105
c106
c107
cl 08
cl09
cl10
c1l1
cl'12
c113
c114
c'115
c116
c'117
c 118
c119
c120
c121
c122
c123
c123
c124
Q124
c125
c 126
c127
c128
c129
c130
c131
cl32
c 134
c135
c136
c137
c138
c139
c'140
c141
c142
c143
c144
c'|44
c145
c146
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2-BLK
2-BLK
2-BLK
2-BLK
3-GRY
3-GRY
3-GRY
2.BLK
2.GRY
2-BLK
14-BLU
14-GRY
3.GRY
2-BLK
2-GRY
1O-GRY
1.BLK
2.GRY
4-GRY
8-GRY
2-GRY
2.GRY
4-GRY
2.BLK
2.BLK
2-GRY
1.BLK
2O.BRN
22.GRN
32.GRY
25.GRY
31-BLU
16.GRY
14-GRY
8.GRY
2-GFIY
2.GRY
1-GRY
2-GRY
2-BLK
2-GRY
2.BLK
3-GRY
6-GRY
2.BLK
8-GRY
2-BLK
Left side of engine compartment
Left side of engine
Middle of engineI att .i.la ^f an^i^6
Left side ot engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
[,liddle of engine
Middle ot engine
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Right side of engine compartment
Right side of engine compartment
Middle ot engine
Middle of engine
Middle of engine
Middle of engine
l\,liddle of engine
Nliddle of engine
Middle ot engine
Middle of engine
Middle ot engine
Middle of engine
Middle of engine
Nliddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front tootrest
Left side ot engine compartment
Left side of engine compartment
Middle of engine
liliddle ot engine
Middle of engine
Nriddle ol engine
Right side of engine compartment
Middle ol engine
Right side of engine compartment
Middle of engine
N,liddle of engine
Right side of engine compartment
Right side of engine compartment
Bight side of engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No.4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control sol€noid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershatt speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor '1)
Primary HO2S (sensor '1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
lvlainshafl speed sensor
Lanear solenoid
Shift control solenoid valves
Starter solenoid
Junction connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCNI connector C
ECM/PCl\,,| connector D
Main wire harness
Maln wire harness
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EVAP control canister vent shut valv€
EGR control solenoid valve
Secondary gear shatt speed sensor
EGR valve
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
AlT
USA
'2( tr\
'3
-1 (M/r)
t\4/T'2 (Anl'1
'2 (An)'2 (Nr)'2 (AtT)
'2 (Atr)
-1 (An)-2( fi|
M/T
.1 (Arr).1 (A,T)"1 (A/r)-1 (M/r).1 (CVT),1 (cw)'1 (CVT)
203-2

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine wire Harness (Dl6Y5, Dl6Y8 engines): '99-'00 models except D16y5 w/M/T
c 101
c102
c103
cl04
c104
c105
c106
c107
c108
c109
c110
c111
cl12
c1 13
c115
c117
c118
c119
c120
c120
c12'l
cl22
c123
c124
c124
c125
c126
c127
c128
c129
c130
c'131
c133
ct34
c 135
c137
c138
c139
c 140
c142
c143
c144
c'|45
c147
1O-GRY
3.GRY
1-CLR
4-GRN
3-N/A
2.BLK
2.BLK
2-BLK
2.BLK
3-GRY
3-GRY
3.GRY
2-BLK
2.GRY
2-BLK
14-BLU
14-GRY
3-GRY
2-BLK
2-GRY
1O-GRY
8.GRY,1-BLK
2.GRY
4.GRY
4.GRY
2.GRY
2.GRY
4.GRY
2.BLK
2-BLK
2-GRY
1-BLK
2O-BRN
22-GRN
25-GRY
31-BLU
16-GRY
2-GRY
2.GRY
1-GRY
2-GRY
2-GRY
2-BLK
3.GRY
2.BLK
8-GRY
2.BLK
Left side of engine compartment
Left side of engine
Middle of engine
Left side of engine
Left side of engine
Middle ot engine
Middle of engine
N,liddle of engine
l\4iddle of engine
Middle of engine
Niliddle of engine
N,,liddle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Rjght side of engine compartment
Right side of engine compartment
Middle of engine
Mlddle of engine
l\4iddle of engine
Middle of engine
Middle of engine
[iliddle of engine
lvliddle of engine
Middle of engine
Middle of engine
l\4iddle of engine
Middle ol engine
Middle of engine
N,liddle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front tootrest
Below right front footrest
Below right lront footrest
[iliddle of engine
l\,liddle of engine
Middle of engine
Middle of engine
L4iddle of engine
Right side of engine compartment
Middle of engine
Right side of engine compartment
Right side of engine compartment
Right side ot engine compartment
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Alternator
No. 1 fuel injector
No. 2luel injector
No. 3 fuel injector
No.4 fuel injeclor
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature switch
Distributor
Distributor
Engine coolant temp. sending unit
ECT sensor
Primary HO2S (sensor 1)
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
Mainshait speed sensor
Linear solenoid
Shift control solenoid valves
Starter solenoid
Junction Connector
Main wire harness
ECN4/PCM connector B
ECM/PCM connector C
PCM connector D
Knock sensor (KS)
IAC valve
VTEC solenoid valve
VTEC pressure switch
EGR control solenoid valve
Secondary gear shaft speed sensor
EGR valve
Drive pulley speed sensor
CVT transmission solenoid
Driven pulley speed sensor
USA
Canada
ATT
USA
'2 (An\
'1
-1 (cw)
Mft'2 lNr)'1
'2 (Afil'2 (An)'2 (Anl
Atf
t\4/T
-1 (CVr)'1 (CVT).1 (CW)-1 (CVT)'1 (CVT).1 (cw
203-4

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine Wire Harness (Dl6Y7): '96 model
c101
c102
c103
cl04
c104
c 105
c106
c107
c108
c109
c110
c111
c112
c11 3
c114
c115
c116
c117
c118
c119
c120
c121
c122
c123
c124
cl24
c125
c126
c127
cl28
c129
c130
c131
cl32nl2?
c134al eR
1O.GRY
3-GRY
4.GRN
3-N/A
2.BLK
2-BLK
2-BLK
2-BLK
3.GRY
3-GRY
3.GRY
2-BLK
2.GRY
2-BLK
14-BLU
14-GRY
3.GRY
2.BLK
2-GRY
1O-GRY
1 -BLK
2-GRY
4.GRY
2.GRY
2-GRY
4-GRY
2.BLK
2-BLK
2-GRY
1-BLK
2O-BRN
22-GRN
32.GRY
25-GRY
31-BLU
16.GRY
Left side of engine compartment
Left side of engine
Middle of engine
Left side of engine
Lefl side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Right side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front footrest
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Altemator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temperaturesending unit
ECT sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
Mainshaft speed sensor
Linear solenoid
Shift control solenoid valves
Starter solenoid
Junction Connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCM connector C
ECM/PCM connector D
USA
Canada
A/T
USA
Atf
Aff
M/T
Arl
AtT
A/T
Afi
T101
T102
Left side of engine compartment
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G101Right side of englneEngine ground, via engine wirenarness
203-6

Connector ldentification and Wire Harness Routing
Connector
or
Terminal
Number of
Cavities/
Color
LocationConnects toNoles
Engine Wire Harness (Dl6Y7 engine): '97-'98 models
c101
c102
c103
c104
c104
c105
c106
c107
c108
c109
c110
c111
c113
c114
c115
c116
c118
c119
c'120
c121
c122
c124
c124
c125
c126
c127
c128
c129
cl30
c131
c132
c133
c134
c135
\, | 'tO
c141
1O-GRY
3-GRY
1.CLR
4.GRN
3.N/A
2-BLK
2-BLK
2-BLK
2-BLK
3.GRY
3-GRY
3-GRY
2-BLK
2.GRY
2-BLK
14.BLU
14.GRY
3.GRY
2-BLK
2-GRY
lO.GRY
1-BLK
2-GRY
4.GRY
2.GRY
2-GRY
4.GRY
2.BLK
2.BLK
2-GRY
1-BLK
2O-BRN
22-GRN
32-GRY
25.GRY
31-BLU
16.GRY
8-GRY
2-BLK
Lefl side of engine compartment
Lett side of engine
Middle of engine
Left side of engine
Lefl side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Right side of ongine compartmont
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middl€ of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Under right sido of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Below right front footrest
Left side of engine compartment
Right side of engine compartmsnt
Main wire hamess
CKF sensor
Engine oil pressure switch
Alternator
Altemator
No. 1 fuel injector
No. 2 fuel iniector
No. 3 fuel iniector
No. 4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressur€ switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engine coolant temperature switch
Distributor
Engine coolant temperatu resenorng unI
ECT sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary HO2S (sensor 2)
Mainshaft speed sensor
Linear solenoid
Shift conirol solenoid valves
Starter solenoid
Junclion connector
Main wire harness
ECM/PCM connector A
PCM connector B
ECM/PCM connector C
ECM/PCM connsctor D
Main wire harness
EVAP control canister vent shutVAIVE
USA
Canada
USA
Nf
A/T
M/T
A/T
Atl
An
AIT
NT
T101
T102
Left side of engine
Right side of engine compartment
Altemator
Under-hood fuse/relay box
G101Right side of engineEngine ground, via enginewtre narness
203-8

Connector ldentification and Wire Harness Routino
Conneclor
or
Terminal
Number of
Cavities/
Color
LocationConnects toNotes
Engine Wire Harness (Dl6Y7 engine): '99100 models
c101
Q102
c103
c104
c104
c105
UIUO
c107
c108
c109
c110
c111
c112
c113
c114
c11s
c116
c117
c118
c119
c120
c121
c122
c123
c124
cl24
c126
c\27
cl28
cl29
c 130
c131
c'133
c134
v tJc
1O-GRY
3.GRY
1-CLR
4-GRN
3.N/A
2-BLK
2.BTK
2.BLK
2-BLK
3-GRY
3-GRY
3-GRY
2.BLK
2-GRY
2-BLK
14-BLU
14.GRY
3-GRY
2.BLK
2-GRY
8-GRY
1.BLK
2-GRY
4-GRY
2-GRY
2-GRY
4.GRY
2-BLK
2-BLK
2-GRY
1-BLK
2O.BRN
22-GRN
25-GRY
31 -BLU
16-GRY
Left side of engine compartment
Left side of engine
Middle of engine
Left side of engine
Left side of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle ol engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine compartment
Right side of engine compartment
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Middle of engine
Right side of engine
Under right side of dash
Behind right kick panel
Below right front footrest
Below right front footrest
Below right front footrest
Main wire harness
CKF sensor
Engine oil pressure switch
Alternator
Altemator
No. 1 fuel injector
No. 2 fuel injector
No. 3 fuel injector
No. 4 fuel injector
IAC valve
TP sensor
MAP sensor
IAT sensor
Power steering pressure switch
EVAP purge control solenoid valve
Junction connector
Junction connector
Vehicle speed sensor (VSS)
Countershaft speed sensor
Engino coolant temperature switch
Distributor
Engine coolant temperature
sending unit
ECT sensor
Primary HO2S (sensor 1)
Back-up light switch
Lock-up control solenoid valves
Secondary H02S (sensor 2)
Mainshatt speed sensor
Linear solenoid
Shifi control solenoid valves
Starter solenoid
Junction connector
Main wire harness
ECM/PCM connector B
ECM/PCM connector C
PCM connector D
USA
Canada
USA
AIT
Mrl
Atf
AN
A/T
AlT
Afi
T101
r'l02
Left side of engine
Right side of engine compartment
Alternator
Under-hood fuse/relay box
G 101Right side of engineEngine ground, via engine wirenarness
203-10