o ring HONDA CIVIC 2000 6.G Workshop Manual

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Lock-up System
Lock-up Clutch
1. Ooeration (clutch onl
with the lock-up clutch on, the fluid in the chamber between the torque converter cover and the lock-up piston is drained
off, and the converter fluid exerts pressure through the piston against the torque converter cover, As a result, the conven-
er turbine is locked to the convefter cover. The effect is to bypass the converter, thereby placing the vehicle in direct drive
LOCK.UP PISTONDAMPER SPRING
The power flows by way ot:
Engine
{
Drive plate
i
Torque converter cover
I
Lock-up piston
Damper spring
I
Turbine
Mainshaft
ODeration {clutch off}
With the lock-up clutch off, the fluid flows in the reverse of "clutch on." As a result, the lock-up piston moves away from
the converter cover, and the torque converter lock-up is releassd.
Engine
t
Drive plate
I
Torque convener cover
{
Pump
I
Turbine
Mainshaft
TOROUECOVER
(cont'd)
COI{VERTER
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TURBNE
MAINSHAFT
14-33

Description
Lock-up System (cont'd)
TOROUE CONVERTER
In B.rl position, in 3rd and 4th, and lDl_- position in 3rd.pressurized fluid is drajned from the back of the torqueconverter through a fluid passage. causing the lock-uppiston to be held against the torque convener cover. Asthis takes place, the mainshaft rotates at the same speedas the engine crankshaft, Together with the hydrauliccontrol, the PCM optimized the timing of the lock_upsystem. Under certain conditions, the lock_up clutch isapplied during deceleration, in 3rd and 4th gear.
The lock-up system controls the range of lock_up accord_ing to lock-up control solenoid valves A and B. and thelinear solenoid. When lock-up control solenoid valves Aand B activate, modulator pressure changes. Lock_upcontrol solenoid valves A and B and the linear solenoidare mounted on the outside of the torque converterhousing. and are controlled by the pclvl.
Lock-up Conditions/Lock-up Control Solenoid Valves/Linear Solenoid Pressure
MODULATOR PRESSURE
.-- LINEAR SOLENOID PRESSURE
LOCK.UP CONTROL. VALVE
LOCK.UP CONTROLSOLENOID VALVELock-up
Conditions
Lock-up Control
Solenoid ValveLineal
Solenoid
PressureAB
Lock-up OFFOFFOFFHig h
Lock-up. HalfONDuty operation
OFF - ON
Lock-up. FullONONHigh
Lock-up
during
decelerationONDuty operation
OFF * ONLowTOROUE CONVERTERCHECI( VALVE
RELIEF VAI-VE
LOCK.UP TIMINGVALVE
^ r______rr r cooLER RELTEF VALVE
t'-
14-34
ATF PUMP

I
TOROUE CONVERTER
No Lock-up
. Lock-up Control Solenoid Valve A: OFF
. Lock-up Control Solenoid Valve B: OFF
. Linear Solenoid Pressure: High
The pressurized fluid regulated by the modulator works
on both ends of the lock-up shift valve. Under this condi-
tion, the pressures working on both ends of the lock-up
shift valve are equal, the lock-up shift valve is moved to
the right side by the tension of the valve spring alone.
The fluid from the ATF pump will flow through the left
side of the lock-up clutch to the torque convener; that is,
the lock-up clutch is in OFF condition.
NOTE: When used, "left" or "right" indicates direction
on the hydraulic circuit.
MOOULATOR PRESSURE
LINEAR SOLENOIO PRESSURE
(cont'd)
LOCK.UP CONTROLSOLENOID VALVE
RELIEF VALVE
LOCK-UP TIMINGVALVE
9 L ] I COOLER RELIEF VALVE
ATF PUMP
14-35

Description
Lock-up System (cont'dl
TOROUE CONVERTER
Half Lock-up
. Lock-up Control Solenoid Valve A: ONLock-up Control Solenoid Valve 8: Duty Operation
OFF - ONLinear Solenoid Pressure: Low
The PCM switches the solenoid valve A on to release themodulator pressure in the left cavity of the lock_up shiftvalve. The modulator pressure in the right cavity of thelock-up shift valve overcomes the spring force; thus thelock-up shift valve is moved to the left side.The line pressure is then separated into the two pas-sages to the torque converter:
Torque Converter Inner pressure: enters into rightsade to engage lock-up clutch
Torque Converter Back pressure: enters into left sideto diseogage lock-up clutchThe back pressure (F2) is regulated by the lock-up con-trol valve, whereas the position of the lock-up timingvalve is determined by the linear solenoid Dressure andtension of the valve spring. Also the position of the lock_up control valve is determined by the back pressure ofthe lock-up control valve, torque converter pressure reg_ulated by the torque converter check valve, and modula_tor pressure determined by the lock-up control solenoidvalve B. The PCM switches the lock-up control solenoidvalve B on and off rapidly {duty operation} under certainconditions to regulate the back pressure (F2) to lock thetorque convener properly.
NOTE: When used, "left" or "right" indicates directionon the hvdraulic circuit.
MODULATOR PRESSURE
LINEAR SOLENOTD PRESSURE
LOCK.UP CONTROLVALVE
LOCK.UP CONTROLSOI.TNOID VALVE
A8
TOROUE CONVERTERCHECK VAI-VE
RELIEF VALVE
LOCK-UP TIMINGVALVE
^ L____J'r cooLER RELTEF valvE
14-36
ATF PUMP

TOROUE CONVERTER
Full Lock-up
. Lock-up Control Solenoid Valve A: ON
. Lock-up Control Solenoid Valve B: ON
o Linear Solenoid Pressure: High
When the vehicle speed further increases. the linear
solenoid pressure is increased to high in accordance
with the linear solenoid controlled bv the PCM.
The lock-up timing valve overcomes the spring force
and moves to the left side. Also, this valve closes the
fluid port leading to the left side of the lock-up control
Under this condition. the modulator pressure in the left
side of the lock-up control valve had already been
released by the lock-up control solenoid valve B; the
lock-up control valve js moved to the left side. As this
takes place, the torque converter back pressure is
released fully. causing the lock-up clutch to be engaged
fully.
NOTE: When used, "|eft" or "right" indicates direction
on the hvdraulic circuit.
MODULATOR PRESSURE
LINEAR SOLENOIO PRESSURE
{cont'd)
LOCK.UP CONTROLSOLENOID VALVE
RELIEF VALVE
LOCK.UP TIMINGVALVE
'r ,-.r' cooLER RELTEF vALvE
ATF PUMP
14-37

PCM Terminal Voltage/Measuring Gonditions ('96 - 9g Models)
A/T Control System
The PCM terminal voltage and measuring conditions are shown for the connector terminals that relate to the A"/T controlsystem. The other PCM terminal voltage and measuring conditions are described in section I l.
A l32P) Conn€ctotB I25P) ConnectorC (31P)ConngctorD (16P)Connector
PCM CONNECTOR A I32P}
Terminal NumborSignalDcacriptionMoasuring Conditions/Te.minal Voltage
A1 to A8- see section 1 I -
A9LG1Ground
A10PG1Grou nd
A11IGPlPower supply systemWith ignition switch ON (ll): 8attery voltage
With ignition switch OFF: 0 V
412 to A2l- see section I I -
Ground
423PG2Ground
A'24IG P2Power supply systemWith ignition switch ON (ll): Battery voltage
With ignition switch OFF: 0 V
A25 to A32- see section l1 -
PCM CONNECTOR B (25P}
Terminal NumberSignalDescriptionMeasuring Conditions/T6rminal Voltage
B1LS-Linear solenoid power supply
negative electrode
lgnition switch ON (ll): Pulsing signa.
82Linear solenoid power supplypositive electrode
lgnition switch ON (ll): Pulsing signal
SHAShitt control solenoid valve A
controlIn 2nd gear and 3rd gear in E, E position,
and in @, @ position: Battery voltage
In lst gear and 4th gear in E. E position: 0 V
B4LCBLock-up control solenoid valve B
control
When full lock-up: Battery voltage
When half lock-up: Pulsing signal
B5LCALock-up control sol€noid valve AcontrolWhen lock-up is ON: Battery voltage
With no lock-up: 0 V
86 to 87Not used
B8ATP D3IVT g6ar position switch @ posi-
tion signal input
lnEposition; OV
In other than E position: Battery voltage
Bg to 810Not used
\-
14-42

I
PCM CONNECTOR B {25P1 {cont'dl
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Vohage
811SHBShift control solenoid valve B
control
In 1st gear and 2nd gear in -q1, q11 position,
and in E] position: Battery voltage
In 3rd gear and 4th gear in lD.J, [Dr- position: 0 V
B't2SLUInterlock controlWhen ignition switch is ON (ll), brake pedal
deoressed and accelerator Dedal released: 0 V
813D4 INDD4 Indicator light controlWhen ignition switch is first turned ON (ll):
Battery voltage for two seconds
In E position: Baftery voltage
B't 4NMSGMainshaft speed sensor groundAlways: 0 V
E tcNMMainshaft speed sensor signal
input
Depending on engine speed: Pulsing signal
When engine is stopped: 0 V
816ATP RAy'T gear position switch Eposition signal input
InE position: 0V
In other than E position: Battery voltage
817ATP 2A/T gear position switch E posi-
tion signal input
InE position: 0V
In orher than E position: Battery voltage
818 to 821Not used
s22NCSGCountershatt speed sensor groundAlwaysr 0 V
B23NCCountershaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stopped: 0 V
B24ATP D4Ay'T gear position switch lor posi-
tion signal input
InEposition:0V
In other than 6 position: 5 V
ATP NPA,/T gear position switch E and
N position signals input
InE and E positions: 0V
In otherthan E and N] positions: Battery voltage
PCM CONNECTOR C {31P)
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
Cl to C6- see section 11 -
c1Service check signalWith ignition switch ON (ll) and service check
connector oDen; 5 V
With ignition switch ON (ll) and service check
connector connected with sDecial tool: 0 V
C8 to Cg- see section 11 -
c10VBUBack-up power systemAlways battery voltage
C11 to C31- see section '11 -
PCM CONNECTOR D (16P}
Terminal NumberSignalDescriptionMeasuring Conditions/Terminal Voltage
Dl to D4- see section 11 -
D5STOP SWBrake switch signal inputBrake pedal depressed: Battery voltage
Brake pedal released: 0 V
D6 to D16- see section 1 l -
14-43

PCM Terminal Voltage/Measuring Conditions ('99 - 00 Models)
A/T Control System
The PCM terminal voltage and measuring condjtions are shown for the connector terminals that are related to the A//T con-trol system, The other PCM terminal voltage and measuring conditions are described in section ,11.
PCM Connoctor Tgrminrl Locations
PCM CONNECTOR A {32PI
PCM CONNECTOR 8 (25P}
Terminal NumbelSignalDescriptionM€asuring Conditions/Terminal Voltage
A105L5Service check signalWith ignition switch ON (ll) and service check
connector open: Approx, 5 V
With ignition switch ON (ll) and service check
connector connected with sDecial tool: 0 V
A14D4 INDE indicator light controlWhen ignition switch is first turned ON (ll):
ApDrox. 10 V for two seconds
In E position: Approx. 1O V
428ILUInterlock ControlWhen ignition switch ON (ll), brake pedal
depressed, and accelerator pedal rereaseo:
Battery voltage
A.32STOP SWBrake switch signal inputBrake pedal depressed: battery voltage
Brake oedal released:0 V
Terminal NumberSignalDescdptionMeasuring Condhions/Torminal Voltag6
B1!GP1Power supply systemWith ignition switch ON (ll): Battery voltage
With ignition switch OFF: 0 V
PGlGround
B8LS AMLinear solenoid power supply
negative electrode
With ignition switch ON (ll): Pulsing signal
B9IG P2Power supply systemWith ignition switch ON (ll): Baftery voltage
With ignition switch OFF: 0 V
810PG2G rou nd
917LS APLinear solenoid power supplypositive electrode
With ignition switch ON (ll): Pulsing signal
B20Ground
VBUBack-up power supplyAlways battery voltage
822Ground
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14-46

FCM CONNECTOR D {16P)
\o
14-47
Terminal NumberSignalDo3criptionMeasuring Conditions/Torminal Vohage
D1LCALock-up control solenoid valve A
control
When lock-up is ON: Battery voltage
With no lock-up: 0 V
SHBShift control solenoid valve B
control
In E position, in 1st and 2nd gear in E, E
position: Battery voltage
ln 3rd gear in E, E, in 4th gear in E posi-
tion;0 V
D3LCBLock-up control solenoid valve B
control
When full lock-up: Battery voltage
With half lock-up: Pulsing signal
D4Not used
D5VB SOLLock-up control solenoids, shift
control solenoids and linear
solenoid power supply electrode
with ignition switch oN (ll): Battery voltage
With ignition switch OFF: 0 V
D6ATP RAy'T gear position switch
E position input
tnEposition:0V
In other than E position: Approx. 10 V
SHAShift control solenoid valve A
control
In E] position, in 2nd and 3rd gear in p!, [Q]
position: Battery voltage
In 1st gear in E, @ position, in 4th gear in El
Dosition: 0 V
D8ATP D3A/T gear position switch
E position input
In E position:0V
In otherthan @ position: Approx. 10 V
D9ATP D4Ay'T gear position switch
E position switch
In El position: 0 V
In other than E position: Approx. 5 V
D10NCCountershaft speed sensor signal
input
Depending on vehicle speed: Pulsing signal
When vehicle is stooped: 0 V
D11NMMainshaft speed sensor signal
Inpur
Depending on engine speed: Pulsing signal
When engine is stopped: 0 V
D't2NMSGMainshaft speed sensor ground
D13ATP NPAy'T gear position switch E and
E position input
InE and E positions: 0V
In other than E and E positions: Approx. 10 V
D14AfP 2Ay'T gear position switch
E position input
tnEposition;0V
In other than E position: Approx. 10 V
D16NCSGCountershaft speed sensor
ground

Mai nshaft/Cou ntershaft
Linear Solenoid AssemblySpeed Sensors
Replacement
1. Remove the mounting bolts and the linear solenoid
assemory.
Clean the mounting surfaceand flu id passages.
6x1.0mm12 N.m 11.2 kgl m,8.7 tbf.ftl
@
@
GASKET
Clean the mounting surface and fluid passage of the
linear solenoid assembly and transmission housing.
Install a new linear solenoid assembly with a new
gasl(et.
NOTE; Do not pinch the gasket when installing the
linear solenoid; make sure that the gasket is installedproperly in the mounting groove of the linear sole-
noid.
Check the linear solenoid connector for rust, dirt or
oil, and connect it securely,
LINEARSOLENOIDASSEMELY
I
14-108
Replacement
't.
6x128.7
Remove the 6 mm bolt and the countershaft speed
sensor from the right side cover.
COUNTERSI{AFTSPEED SENSOR
O.RINGReplace.
MAINSHAFTSPEEDSENSOR
MAINSHAFT SPEEDSENSOB WAS}IER(D16Y7 enginel
6x1.0mm12 N.m (1.2 kgf m,8.7 tbf.ft)
1.0 mmN.m (1.2 kgf.m,rbf ft)
\\
/,
%/E:)
Remove the 6 mm bolt and the mainshaft sDeed
sensor from the transmission housino.
Replace the O-ring with a new one before installing
the countershaft speed sensor or th€ mainshaft speed
sensor.
NOTE: Installthe mainshaft speed sensor washer on
the mainshaft speed sensor. The mainshaft speed
sensor washer is used on models with the D'|6Y7
engine.