o ring HONDA CIVIC 2000 6.G Workshop Manual

Driveshafts
Reassembly
U.S. and Canada-Producad Driv€shafts
Note these items during reassembly'
. Clean the disassembled parts with solvent, and dry them thoroughly with compressed air, Do not wash the rubberpans with solvent.
o ;..jl@l : Thoroughly pack the inboard joint and both joint boots with the joint grease included in the new driveshaft
ser,
Grease quantity:
lnboard Joint115 - 135 g (4.0 - 4.8 oz)
Outboard Joint115 - 135 g (4.0 - 4.8 oz)
. The'98 Canada model and all '99 - 00 models uses a TPE (Thermoplastic Polyester Elastomerl outboard joint boot. Use
the ear clamp type boot band in the outboard joint boot set.
STOP RING('96 - 98 models)
-6rPack cavity with grease.
DYNAMIC DAMPER
OOUBI.S LOOP BANDReplace.
INBOARD BOOT
-6lPack cavity with grease.
EAB CLAMP BANDReplace.
STOP RINGReplace.
EAR CLAMP BANDReplace.
DRIVESHAFT
OUTBOARDBOOT ITPE)
-6ll
, Pack cavity with grease.
EAR CLAMP BANDReplace.
-G.1
CIRCLIP
16-8
OUTBOARD JOINT

l/
tt
Brazil-Produced Driveshafts
Note these items during reassembly
. clean the disassembled parts with solvent, and dry them thoroughly with compressed ajr. Do not wash the rubber
parts with solvent.
. .fut :Thoroughly pack the inboard joint and both joint boots with the joint grease included in the new driveshaft
ser.
Greas€ quantity:
lnboard Joint115 - 135 g (4.0 - 4.8 ozl
Outboard Joint115 - 135 g {4.0 - 4.8 oz)
INSOARD JOINT
DRIVESHAFT
BOOT BANDSReplace.
-6.lPack cavity
(cont'd)
16-9
l,z
wrth grease,

Driveshafts
Reassembly (cont'dl
Japan-Produced Driveshafts
Note these items during reassembly.
. Clean the disassembled pans with solvent, and dry them thoroughly with compressed air. Do not wash the rubber
parts with solvent.
o r@l : Thoroughly pack the inboard joint and both joint boots with the joint grease included in the new driveshaft
set.
Grease quantity:
Inboard Joint
1600 DOHC WEC engine130 - 140 9 (4.6 - 4.9 oz)
Except 1600 DOHC VTEC engine110 - 120 g (3.9 - 4.2 oz)
Splines (Al0.5 - 1.0 g (0.018 - 0.035 oz)
Outboard Joint
'1600 DOHC WEC engineRubber boot 90 - 'l 00 g (3.2 - 3.5 oz)TPE boot; 105 - 115 9 (3.7 - 4.1 oz)
Except 1600 DOHC VTEC engineRubber boot 70 - 80 g |'2.5 - 2.8 ozlTPE boot 95 - 105 g (3.4 - 3.7 oz)
{1600 DOHC VTEC angine)
SET RINGReplace.
-6{@INBOARD BOOT
-6;Pack cavity with grease.
Pack cavity with grease.
DYNAMIC DAMPER
DYNAMICReplace.
DOUA|.I Lq)P BANDReplace.
(Rubber typc)LOOP BANDReplace.
Pack cavity with grease-
CLAMP BAND
],*"u, ,"^S
/ t'.t$ ,''
,/s
-'-
OUTBOARD BOOTIRUEBER)
16-10
tttt t*' -----_.r...-
._
Replace.

lnboard Joint Side:
1, Wrap the splines with vinyl tape to prevent damage
to the boots and dynamic damPer.
TAPE
INBOARD BOOT
DYNAMIC DAMPER
Install the dynamic damper and inboard boot to the
driveshaft, then remove the vinyl tape. Take care
not to damage the boots.
Install the stop ring into the driveshaft groove
(Applicsble to '96 - 98 models and Brazil - Produced
driveshafts). Always rotate the stop ring in its
groove to be sure it is fully seated.
@--c't"t't
STOP RING(ApplicablG to'96- 98 modob and
Brrzil-Producrd drivoshaftrl
Install the spiiler on the driveshaft by aligning the
marks on the sDider and the end of the driveshaft.
Fit the circlip into the driveshaft groove. Always
rotate the circlip in its groove to be sure it is fully
seated.
VINYL
- -
/
-<@
lr;
6. Fit the rollers onto the spider with their high shoul-
ders facing outward, and note these items:
. Reinstall the rollers in their original positions on
the spider by aligning the marks
. Hold the driveshaft pointed up to prevent the
rollers from falling off.
Pack the inboard joint with the joint grease included
in the new driveshaft set.
Grease quantity:
Japan-Produced:
1600 DOHC VTEC ongine:
130 - 1/t0 g 14.6 - '[.9 oz)
Except 1600 DOHC VTEC angine:
110 - 120 I {3'9 - il'2 oz}
Left inboard ioint splines O:
0'5 - 1.0 s (0.018 - 0'035 oz)
U.S,, Canada, and Brazil'Produced:
115 - 135 g (40-4.8ozl
7.
6
-6.l
(cont'd)
16-1 1
High shoulder faces

Driveshafts
17.
Reassembly (cont'dl
Unwind the boot band tool, and cut off the excess 5- 10 mm (0.2 - 0.4 in) from the clip.
5-10mm10.2 - 0.a inl
Secure the end of the boot band by tapping it downwith a hammer,
19. Installthe new set ring,
18.
Note these items after reassembly:. Make sure the band and clip does notanything and the band does not move.a Remove any grease remaining on thesurfaces.
interfere with
su rrou nding
16-14
Outboard Joint Sid.:
1. Wrap the splines with vinyl tape to prevent damageto the boot.
TPE tvDe:-. OUTBOARO BOOT ITPE)
BOOT BANDReplac€,
Rubber typ.:
Install the boot band and outboard boot, thenremove the vinyl tape. Take care not to damage theboot,
Install the stop ring into the driv€shaft groove.
DRIVESHAFT
>VINYL TAPE
VINYL TAPE

J)
4. lnsert the driveshaft into the outboard joint until the
stop ring is close on the ioint.
DRIVESHAFT
To completely seat the outboard joint, pick up the
driveshaft and joint, and drop them from about 10
cm (4 to 5 inches) onto a hard surface. Do not use a
hammer as excessive force may damage the drive-
shaft.
16-15
J
6. Check the alignment of the paint mark with the out-
board joint end.
Pack the outboard joint with the joint grease includsd
in th€ new ioint boot set.
Gleaso quanlity
U.S., canada, and Brazil'Ploducod:
115 - 135 g {4.0 - 4.8 oz}
Japan-Producod:
161X, DOHC VTEC angino:
Rubbor boot: 90 - 100 g 13.2 - 3.5 oz)
TPE boot: 1tl6 - 115 I {3'7 - tl'l oz}
Excapt 1000 DOHC VTEC engine:
Rubbel boot: 70 - 80 g l.2.5 - 2.8 ozl
TPE boot: 95 - 105 g {3.4- 3.7 oz}
7.
DRIVESHAFT
(cont'd)

Driveshafts
Reassembly (cont'dl
20. Unwind the boot band tool, and cut off the excessfree end of the band to leave a 5 - 10 mm (0.2 - 0.4in.) tail protruding from the clip.
21. Bend the band by tapping it down with a hammer.
NOTE: Maks sure the band and the clip does notinterfere with anything, and the band does notmov6. Remove any grease remaining in the sur-
rounding surtaces.
AANO END
16-18
INBOARD JOiIT
SET RII{G GR(X)VE
Installation
1, Install the new set ring onto the driveshaft groove.
Always use a new set ring whenever the driveshaftis being installed.
2. Install the outboard joint into the knuckte.
OUTBOARD JOINT
KNUCKI.E

3. lnsert the inboard end of the driveshaft into the dif-
terential or intermediate shaft until the set ring
locks in the groove
NOTE: Clean the areas where the driveshaft contact
the transmission (differential) thoroughly with solvent
or carburetor cleaner, and dry with compressed air'
INBOARD JOINT
INBOARD JOINTReplace.
GROOVE
an
DIFFERENTIAL
lnstall the knuckie on the lower arm. then trghten
the castle nut and install a new cotter pin
NOTE: wipe off the grease before tightening the
nut at the ball ioint.
CAUTION:
. Be careful not to damago the ball ioint boot'
. Torque the castle nut to the lower torque sp€ci-
fication, thsn tighten it only far enough to align
the slot with th€ pin hol6. Do not align the nut
by loosening.
CASTLE NUT12 x 1 .25 mm
COTTER PINReplace.On reassemblY,bend the cotter pinJi$ - 59 N.m 15.0 - 6.0 kgl m,35 - 43 lbf ftl
16-19
5. lnstall the damper tork over the driveshaft and onto
the lower arm. Install the damper in the damper
fork so the aligning tab is aligned with the slot in
the damPer fork.
FLANGE BOLTl0 r 1.25 mmrit N.m t4.a kgf.m, 32 lbf.ft) AIIGN|NG TAB
1.
SELF-LOGKING NUT12 x 1.25 mm6,1N.m 16.5 kgi.m, a7 lbfftl
Replace.
Loosely install the flange bolts and the new self-
locking nut.
Apply oil to the seating surface of the new spindle
nut.
181 N m 118.5 kgt'm, 13il lbt'ftl
NOTE: Aftortightening, use a drift to
stake the spindle nut shoulder against the drivoshaft'
8. Install a new spindle nut, then tighten the nut'
9. Clean the mating surfaces ot the brake disc and the
wheel. then install the front wheel with the wheel
nuts.
10. Tighten the flange bolts and the new self-locking
nut with the vehicle's weight on the damper.
11. Refill the transmission with recommended fluid (see
section 13 or 14).'t2. Check the front wheel alignment and adjust if nec-
essary (see section 18),
FRONT WHEEL
SPINDLE NUT 22 x 1.5 mm
WHEEL NUT 12 x 1.5 mm108 N.m (11.0 kgl'm, g) lbl ftl

Intermediate Shaft
Removal
Drain the transmission oil or fluid {see section 13 or
r 4).
Remove the left driveshaft (see page 16-3).
Remove the three dowel bolts.
OOWEL BOLTS'10 x 1.25 mm
Remove the intermediate shaft from the differential.
CAUTION: Hold the intermsdiate shaft horizontal
until it is clear of lhe dilterential to prevent damage
to the differential oil seal.
'1.
2.
3.
INTERMEDIATE SHAFT
16-20
Disassembly
NOTE: Be careful not to damage the metal rings on theintermediate shaft during disassembly.
1. Remove the set ring.
2. Remove the intermediate shaft outer seal from theDeaflng suppon.
3. Remove the external circlip,

Disassembly
Press the intermediate shaft out of the shaft bearing
using the special tools and a press as shown.
Remove the internal circliP
Press
I
SUPPORT BASEATTACHMENT07JAF - SH20400INTERNAL CIBCLIP
BEARING SUPPORT RING
Check for damage or distortion
6. Press the intermediate shaft bearing out ot the bear-
ing support using the special tools and a press as
shown.
HANOLE DRIVER
0?749 - 00'10000
Press
I
DRIVER ATTACHMENT,12x47 mm07746 - 0010300FLOATING RUBBEB
DAMPERCheck for deterioration
and oamage.SUPPORT BASE
ATTACHMENT07JAF _ SH20it00
BEARING SUPPORT
Check for damage
I sErR'NG
A4 Reolace
VUOUTER SEALReplace.(cont'd)
ReassemblY
NOTE:
. clean the disassembted parts with solvent, and dry them thoroughly with compressed air' Do not wash the rubber
parts with solvent.
. Becareful not to da mage the metal ringson the intermediate shaftduring reassembly'
BEARING SUPPORT RINGDOWEL BOLTS10 x 1.25 mm39 N.m 14.0 kgf.m,29 lbIftl
EXTERNAL CIRCLIP
Pack the interiorof the outer seal.2.0-35s10.07-012oz)
INTERNAL CIRCLIP
INTERMEDTATE SHAFT BEARING
Replace,
INTERMEDIATE SHAFT RING
lJ
16-21