Air con HONDA CIVIC 2000 6.G Workshop Manual

)DTC 2-5 - Without Front Passenger's Airbag
CAUTTON: Whenever the ignition switch is ON lll)' ol
has been turnsd OFF for less than three minutes' be
careful not to bump the SBS unit; the airbag could acci'
dentally deploY and Gause damage or iniuries'
Tru to .oproduce the SRS indic'tor light:
1 Erasethe DTC memory {see page 24 15)'
z. irin tfie ignition s.itch ON (ll), and check that the SRS indi-
iatoi ligiricomes on for about six seconOs and goes otf
Does the SRS indic.tor light stay on7 |
NOYES
tn---t",-in"m l"itrt", "v"tem is oK at thb lim' seo Troubl'-
3hooling Intormitt6nt Failures on pago 2+15'
ffih",n"""'i. oi""onn""t ttte u"tt"ry negative cable' then disconnect
the Dositive dable, and wait lor th ree mrnutes'
z. 6i"J-"""a tt'" driver's airbag 2P connector {from the
cable reel 2P connector (see page 24_11)'
s. b]""onn""t,f'" SFS main harness 18P connector from
the SRS unit.
L di"lfi""i"on." between No lo terminal of the sRS
main harness 18P connector and ground and between
iie t'lo. t a terminat of the SRS main harn€ss 18P connec-
I tor and ground There should be 1 Mo or more'
I btheresistanceasso444g14._._
NOYES
-Faulty sRs unit; ,epltce the sRs unit (see page 2+761'
SRS UNIT
SRS MAIN HARNESS
18P CONNECTOR
IJ
ness,
6lort to sround in tho sRS main harness or the dummY
i""i"toi; "-ft""* fot "ont.ct bdtwo€n the dumTI Iesbt9r.and
li"r"J. n irt"t" is no contact. r6pl'co the sRs mtin h6i'
24-61
ott

Troubleshooting
DTC 8-6
CAUTION: Whonover the ignition switch is ON lll), or
has been turned OFF for less than thro€ minutes, be
careful not to bump th6 SRS unit; the airbags couldaccidentally deploy and cause damage or iniuries.
Besides indicating an abnormality in the SRS unit, DTC
8-6 may also indicate that two problems equivalent to
DTC 1-l and 2-4, 1-4 and 2-1, ot 1-4 and 2-4 occurred at
the same time. Proceed in the order shown below.
SRS MAIN HARNESS18P CONNECTOR
\
24-62
Check th. SRS main harn6$:1. Disconnect the battery negative cable, then disconnectthe positive cable, and wait for three minutes.2. Disconnect the driver's airbag (and front passenger,sairbag) connector(s) {see page 21-111.3. Disconnect the SRS main harness 18P connector fromrhe sRS unit.4. Reconnect the battery positive cable, then reconnect thenegative cable.5. Turn the ignition switch ON (ll).6, Connect a voltmeter and measure voltage botween theNo. 10 terminal of the SRS main harness 1BP connectorand ground, and betlveen the No. l{ terminal and qround.Th6re should be aoDrox. 0 - 0.5 V.
Aro voltages as spacified?
NOYES
Sho.t to power in tho SRS mrin hamoss; rsplace th6 SRSmain haanac3.
Chacl the SRS main hrrne*s and the cabl. reel:Connect a voltmeter and measure voltage between theNo. 1 terminal of the SRS main harness 18p connectorand ground, and between the No. 13 terminal andground. There should be approx. 0 - 0.5 V.
Are voltages o3 specilied?
YES
SRS unit; replace the SRS unit lse6 page 2+76).
NO
To page 24-63 (A)
o1,

Troubleshooting
DTC 9-2
CAUTION: Whenever the ignition switch is ON 0l), ofhas been turned OFF lor lass than three minutes, becareful not to bump the SRS unit; the airbag(s) couldaccidentally deploy lnd caqse damage or iniuries.
Check the tu.c:1. Turn the ignition switch OFF.2. Check for blown No. 23 (10 A) fuse in the under,dashfuse/relay box.
Replace the tuse. Turn the ignition switch ON lll) , and checkthat the fuse doesn't blow.
Th6 problem hs3 disappe.rod, TGt-dJiv€ the vehiclo and3ee Troublerhooting Intermiftcnt Failuro3 on paqo 2l-15.
Check tol short to ground betwe.n tho unde.-da3h fus./r.ley box and the SRS unit.1. Turn the ignition switch OFF.2. Disconnect the baftery negative cable, then disconnectthe positive cable, and waittorthree minutes.3. Disconnect the driver's (and front passenger,s) airbagconnector(s) (see page 24-11).4. Disconnect the SRS main harness 1gp connector fromthe sRs unit.5. Check resistance between the No. 3 terminal of the SRSmarn harness 18P connector and ground,There should be 1 MO or more.
Feufty SRS unh; rcphce the SRS unit lsee pag.2+761.
(A)To page 24-65
To page 24-65
No. 23 lr0 Al FUSEFUSE/RELAY BOX
!
SRS MAIN HARNESS18P CONNECTORSRS UN'T
24-64
I
SRS MAIN HARNESS 18P CONNECTOR
Otf

)
FUSE/BELAY BOX
Chcck for an op€n in th6 SRS main harness:
1. Turn the ignition switch OFF.
2. Disconne;t the battery negative cable, then disconnect
the positive cable, and wait for three minutes'
3. Disconnect tho driver's (and front passenger's) airbag
connector (see Page 24'11).
4. Disconnect the SRS main harness 18P connector from
the SRS unit
5. Reconnect the battery positive cable, then reconnect the
neoative cable.
6. Co-nnect a voltmeter betlveen the No 3 terminal ol the
SFS main harness 18P connector and ground'
7. Turn theswitch ON (ll), and m€asure
(cont'd)
(B) from page 24-64
Check tor ahort to ground in the SRS main harn$s:
1. Disconnect the SRS main harness 2P connector from the
under-dash fuse/relaY box.
2. Check resistance between the No. 3 terminal of the SRS
main harness 18P connector and ground There should
be 1.0 M0 or more.
ls the re3istance a3 specified? -
NOYES
Short to giound in tho undot-drlh lut'/rol'y box;
replace the undel-da3h fusgtgEl!9l--------.-
Short to ground in tho SRS m.in harn$s; ropleco the SRS
main harness.
(AlFrom page 24'64
Poor contact at the SRS main harnoss 18P connoctor;
check lho connoctor.. ll the connector k OK, sub3titute r known'good SRS
unh. and recheck. lf the problom is slill present, lepl.ce the SRS main
To page 24-66
SRS MAIN HARNESS18P CONNECTOR
o0
24-65

Airbag
)Replacement
After a collision in which the airbags were deployed' the
airbag assemblies and the SRS unit must be replaced'
!!!@ Store a removed airbag with the pad sur'
iFup. rr trt" airbag is improperly stored face down'
accidental deployment could propel the unit with
enough force to cause serious iniury'
CAUTION:
. Always disconnsct lhe airbag conn€ctor(s) when the
harness is disconnected.
. Do not disassemble or tamper with the ailbag'
NOTE:
. Do not install used SRS parts from another vehicle'
When repairing, use only new SRS parts'
o Carefully inspect the airbag before you install it Do
not insiall an airbag that shows signs oI being
dropped or improperly handled, such as dents' cracks
or deformation.
1. Disconnect the battery negative cable' then discon-
nect the positive cable from the battery' and wait at
least three minutes
2. Disconnect the airbag connector(s):
Driver's Side:
. Remove the access panel from the steering wheel'
then disconnecl the 2P connector betlveen the driv-
er's airbag and cable reel
NOTE: When disconnected, the airbag connector ls
automaticallY shorted
ORIVER'SAIRBAG
DRIVEE'S AIRBAG2P CONNECTOR
oo
Front Passengel's Side:
. Disconnect the 2P connector between the front pas-
senger's airbag and SRS main harness'
NOTE: When disconnected, the airbag connector is
automaticallY shorted.FRONT PASSENGER'S
AIRBAG2P CONNECTOR
3. Bemove the airbag(s):
Driver's Side:
. Remove the two Torx bolts using a Torx T30 bit' then
remove the driver's airbag
(cont'd)
24-67
SRS MAIN HARNESS
Use a Torx T30 bitTORX BOLTS

Airbag
Replacement (cont'd)
Front Passenger's Side:
. Remove the three mounting nuts from the bracket,then remove the harngss clip.. Lift the front passenger's airbag out of the dashboardby covering the lid and dashboard with a cloth, andprying carefully with a flat-tip screwdflver.
NOTE: The lid of the airbag has pawls on its sidewhich attach it to the dashboard.
24-6a
CAUTION: B€ sure to inslall the SRS wiring so that it isnot pinched or interforirg with other parts.
4. Installthe new airbag(s):
Driver's Side: Place the driver,s airbag into the steeringwheel, and secure it with new Torx botrs.
TORX BOLTS9.E N.m (1,0 kgf.m, 7.2 tbt ftlReplace.
Front Pass€ngar's Side:
. Place the front passenger,s airbag into the dash-board.
. Tighten the front passenger,s airbag mounting nuts.
ANAAG MOUNTING NUTS9.8 N.m 11.0 kgf.m, 7.2lbf.frlReplace.
DRIVER'S AIRBAG

)
5, Reconnect the airbag connector(s)'
Front Passengor's Side:
a Attach the airbag connector to the connector holder'
then reinstallthe glove box.
FRONT PASSENGER'S AIRBAG
oo
24-69
Driver's Side:
a Connect the driver's airbag 2P connector to the cable
reel 2P connector, then install the acc€ss panel on the
steering wheel
DRIVER'S AIRBAG2P CONNECTOR
6. Connect the battery positive cable, then connect the
negative cable.
7. After installing the
operatlon:
. Turn the ignition
tor light should
and then go off
a Make sure both horn buttons work
airbag, confirm Proper sYstem
switch ON (ll); the SRS indica-
come on for about six seconds

Airbag
Disposal
Before scrapping any airbags (including those in a wholevehicle to be scrapped), the airbags must be deployed. lfthe vehicle is still within the warranty period, before youdeploy the airbags, the Honda District Service Managermust give approval and/or special instructions. Onlv afterthe airbags have been deployed (as the result of vehiclecollision, for example), can they be scrapped.lf the airbags appear intact (not deployed). treat themwith extreme caution.
Follow this p.ocedure:
Deploying the Airbags: In.vehiclo
NOTE: lf an SRS vehicle is to be entirely scrapped, itsairbags should be deployed while still in the vehicle. Theairbags should not be considered as salvageable partsand should never be installed in another veh;cle.
!@ confirm thst oach airbag assembty issecurely mounted; otharwiso. sev€re personal iniurycould result lrom deployment.
1. Disconnect the baftery negative cable, then discon_nect the positive cable.
2. Confirm that the special tool is functioning properlyby following the check procedure on the tool labelor on page 24-'l'l .
Driver's Airbag:
3. Remove the access panel, then disconnect the 2pconnector between the driver,s airbag and the cablereet.
DRIVER'SAIRBAG2P CONNECTOR
24-70
BATTERY.U
Front Passenger's Airbag:
4. Remove the glove box, then disconnect the 2p con-nector between the lront passenger,s airbag andSRS main harness.FRONT PASSENGER'SAIREAG2P CONNECTOB
SRS MAIN HARNESS
Cut off the airbag connector, strip the ends of theairbag wires, and connect the deployment tool alli_gator clips to the airbag. place the deployment toolat least thirty feet (10 meters) away from the airbag.
a!
DRIVER'SAIRBAGFRONT PASSENGER'SAIRBAG
ALLIGACLIPS(Yellow)ALLIGATORCLIPS{Yellowl
At loastthiny toet(10 metorsl

E-
)I
Connect a 12 volt battery to the tool:
. lf the green light on the tool comes on, the aar-
bag igniter circuit is defective and cannot deploy
the airbag. Go to Damaged Airbag Special
Procedure.
. lf the red light on the tool comes on, the airbag is
ready to be deployed.
Push the tool's deployment switch. The airbag
should deploY (deployment is both highly audible
and visible; a loud noise and rapid inflation of the
bag, followed by slow deflation).
. lf the airbags deploy and the green light on the
tool comes on. continue with this procedure.
. l{ an airbag doesn't deploy, yet the green light
comes ON, its igniter is defective. Go to Dam-
aged Airbag Special Procedure.
!!@ During doployment, the airbag sssom'
bly can become hot enough to buln you. Wait thir'
ty minutes aftsr deployment belore touching tho
assembly.
Dispose of the complete airbag assembly. No part
of it can be reused. Place it in a sturdy plastic bag,
and seal it securelY,
CAUTION:
. Wear a fsce shield and gloves when handling a
deployed airbag.
. Wash your hands and rinse them well with
wat6r after handling. deployed airbag.
t('
24-71
7.
AIRAAG
Doploying th6 Airbag: Out-of-vehicle
NOTE: lf an intact airbag has been removed from a
scrapped vehicle. or has been found defective or dam-
aged during transit, storage or service, it should be
deployed as follows:
@ Po3ition the airbag laca up, outdoors on
flat ground at lsast thirty f€€t (t0 ml from any obstacles
or people.
1. Confirm that the special tool is tunctioning properly
by following the check procedure on this page or on
the tool label.
2. Follow steps 5, 6, 7, and I of the in-vehicle deploy-
menl Drocequre.
Damaged Airbag Spacial Procedure
!@ r an airb.g cannot be deployed, it should
iiiTi-treatcd as normal scrap; il should still be consid-
srsd a potontially oxplosive device that can cau3o ssti-
ous iniury.
1. lf installed in a vehicle, lollow the removal proce-
dure on page 24-67.
2. In all cases. make a short circuit by twisting together
the two airbag inflator wires.
3. Package the airbag in exactly the same packaging
that the new replacement part came in.
4. Mark the outside of the box "DAMAGED AIRBAG
NOT DEPLOYED" so it does not get confused with
your Parts stock.
5. Contact your Honda District Service Manager for
how and where to return it for disposal.
Deployment Tool: Check Procedur€
1. Connect the yellow clips to both switch protector
handles on the tool; connect the tool to a battery.
2. Push the operation switch: green means the tool is
OK: red means the tool is faulty
3. Disconnect the battery and the yellow clips.

Gable Reel
Replacement
!@@ store a .emove airbag assambly with thepad surtace up. lf the airbag is improperly stored face
down, accidental deploymont could propel the unit withenough force to cause sorious iniury.
CAUTION:
. Alwsys disconnect the airbag connoctor(s) when ih€harness is disconngcted.
. Do not disassemble or tamper with the airbag.
NOTE: Carefully inspect the airbag assembly beforeinstalling it. Do not install an airbag that shows signs ofbeing dropped or improperly handled. such as dents,cracks or deformation.
l.Disconnect the battery negative cable. then discon-nect the positive cable from the battery, and wait atleast three minutes.
Remove the access panel from the steering wheel,then disconnect the 2P connector between the driv-er's airbag and cable reel.
NOTE: When disconnected, the airbag connector isautomatically shorted.
DRIVER'SAIRBAG
)
24-72
or
TORX EOLTSUse a Torx T30 bit.
DRIVEB'S DASHBOARD LOWER COVER
4.
Make sure the wheels are aligned straight ahead.
Remove the driver's dashboard lower cover.
5. Remove the two Torx bolts from the steering wheel,and disconnect the horn connector. Then removethe driver's airbag.
\