Gauge HONDA CIVIC 2000 6.G Repair Manual

Mainshaft Thrust Clearance
Adjustment
1. Remove the 72 mm thrust shim and oil guide platefrom the transmission housing.
4.
TFANSMISSIONHOUSING
72 mm THRUST SH|M
TRAt{SMtSStONHOUSINGOIL GUIOE PLATE
lnstall the 3rd/4th synchro hub. spacer collar,5thsynchro hub. spacer, and ball bearing on the main_shaft, then install the above assembly in the trans_mission housing.
lnstall the washe[ on the mainshaft,
Measure distance @ between the end of the trans-mission housing and washer.
NOTE;
. Use a straight edge and vernier caliper.. Measure at three locations and average the read_ing.ENO otlnA sMtsstoNHOUSINGMAINSHAFT
3RD/irTH SYNCHRO HUB
SPACCR COLLAR
5TH SYNCHRO HUB
o
B
13-88
AALL BEARING
V.
5. Measure distance @ between the end of the clutchhousing and bearing inner race.
NOTE;
. Use a straight edge and depth gauge.. Measure at three locations and average the read-ings.
Select the prcpet 72 mm thrust shim from the chartby using the formula below.
NOTE: Us€ only one 72 mm thrust sntm.
Shim Selection Formula:
From the measurements you made in steps 4 and 5:. Add distance O lstep 5) to distance @ (step 4).
. From this number, subtract 0.93 (which is themidpoint of the flex range of the clutch housingbearing spring washer).
. Take this number and compare it to the availableshim sizes in the chart.
{For example)
B;2.39
+ C: 0.22- 0.93
2.61 = 1.68
Try the 1.68 mm (0.0661 in) shim.
INNER RACE ot EALL BEARING

Mainshaft Thrust Clearance
Adjustment (cont'd)
13. Check the thrust clearance in the manner describedoetow.
CAUTION: Measuremenl should be made at roomtempetature.
a. Slide the mainshaft base over the mainshaft.
MAINSHAFT EASE07GAJ - PG20.130
b. Attach the mainshaft holder to the mainshaft asfollows:
NOTE:
. Back-out the mainshaft holder bolt and loosenthe two hex bolts.. Fit the holder over the mainshaft so its lip istowards the transmission.. AIign the mainshaft holder.s Iip around thegroove at the inside of the mainshaft splines,then tighten the hex bolts.
MAINSHAFT HOLOERBOLT
MAINSHAFT
[--F-e
l6fffi l
rx| - \-/ I/ Borrs
ff
MAINSHAFTHOLDER07GAJ - PG20110
MAINSHAFT BASE07GAJ - PG20130
13-90
c. Seat the mainshaft fully by tapping its end with aplastic hammer.
d. Thread the mainshaft holder bolt in untjl it justcontacts the wide surface of the mainshaft base.
e. Zero a dial gauge on the end ofthe mainshaft.
f. Turn the mainshaft holder bolt clockwise; stooturning when the dial gauge has reached itsmaxtmum movement. The reading on the dialgauge rs the amount of mainshaft end Dlav.
CAUTION: Turning tho mainshaft holder boltmore than 60 degrees after the needle of the dialg€uge stops moving may damage the transmis_ston.
07cAJ _ PG20110
g. lf the reading is within the standard, the clear-ance is correct.
lf the reading is not within the standard. recheckthe shim thickness.
Standard: 0.11 - O.18 mm {0.004 - 0.007 in}
DIAL GAUGE

Special Tools
l.- a
Ref. No. Tool Number
o,6'\
€)
@)
@-
@
@
o
@
@
@
@..
@
@
@
@
@
07GAB - PF50101
07GAE - PG40200 or
OTGAE - PG4O2OA
07HAC - PK4010A
07JAD - PH80101
07JAD - PH80200
07LAE - PX40100
07PM - 0010100
07sM - 0010004
OTMAJ - PY4O1 1A
07MAJ - PY40120
07406 - 0020400
07406 - 0070300
07736 - A010004
07746 - 0010500
07746 - 0010600
07746 - 0030100
07749 - 0010000
07947 - 611501
Mainshaft Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Driver Attachment
Pilot, 26 x 30 mm
Clutch Spring Compresso. Attachmenr
SCS Service Connector
Backprobe Set
IVT Oil Pressure Hose, 2210 mmAy'T Oil Pressure Hose, Adapter
Ay'T Oil Pressure Gauge Set dpanelA,/T Low Pressure Gauge WpanelAdjustable Bearing Pulter, 25 - 40 mmAftachment, 62 x 68 mm
Aftachment, 72 x 75 mmDriver 40 mm l.D.
Driver
Driver Attachment, 68 mm
I
1
1
1
I
1,l
'l
1
I
1
1
14-133, 180
14-160, 163
14-135
14-171
14-'t7'l
14-160, 163
14-49
14-50, 113
r4-119
14- 1 19
14-119'14-1 19
14-172,173
14-172,'t73,114
14-172,174
14-153, 167. 169, 170
1+17 1 , 17 2, 173, 17
14-'t7'l
4
w
@o
*07HAE - P150101 can be used as a substitute.**Must be used with commercially-available 3/8,, _ 16 slide
E-E
@
@@
hammer.
=k
lalg
€)
ry
o
e
@
o
----a\\<-t-'- /\26
@@
@@@
aL
14-2

PGM Gircuit Diagram (A/T Control System: '96 - 98 Modelsl
UNDEfl -HOOD FUSE/RELAY BOX
No.41 (80A1 N0.42 l40A)
No.47 {7.5 A)
No.l3 (15A)
Arp Np lon,^o l r,, lotrr l 6lt l 3]t lot*
UNDER DASHFUSE/REIAY 8OX
/8LU
c10
YEUBLKBtK
424
Btx
At0423
'96:BLU/BED'97, '98r GFN/BLK
TTTYEL GRN BLULT GRN
BLK/BTU
RED
GRNiELK
F- BTK/BI.U
F_wHr
F- GRN
f- GRN
F- Bru
GRN
BLU
NorE: t :ro5v
T :ro 12v
GAUGE ASSEMBTY
A,T GEAR POSITIONINDICATOR
824 t88 tB17'96: GRN 8LU
'96: BLU/RED al'97,'98: GRN/8LK --

PCM Gircuit Diagram (A/T Gontrol System:'99 - 00 Models)
UNOEF DASIFL]SE/FELAY BOX
ta T06 T Dr.
INT€RLOCKCCNTFOLuN|l
ert*rll
I STARTEF
r-->lIl__ sL!
I
UISEF,DASHFISSIEL YmXr,Jo 25 (7 5A) GAUGE ISSEMBLY
Lr GRN -----l l"-- LTGRll
L eultru ----iF erk€Lu
14-44

Troubleshootin g Procedures
Chccking the Diagnostic Trouble Code IDTC)with an OBD ll Scan tool or Honda PGM Tester
when the PCM senses an abnormality in the input or output systems, the pl indicator light in the gauge assembly willblink. When the 16P Data Link Connector (DLC) (located under the dash on the driver,s side) is connected to the OBD llScan Tool or Honda PGM Tester as shown, the scan tool or tester will indicate the Diagnostic Trouble Code (DTC) whenthe ignition switch is turned ON{ll).
lf the El indicator light or the MIL has been reported on, or lf a driveability problem is suspected, follow this procedure:
1. Connect the OBD ll Scan Tool (conforming to SAE J19781 or Honda PGM Tester to rhe 16p DLC. (See the OBD ll ScanTool or Honda PGM Tester user's manual for specific instructions. lf you are using the Honda PGM Tester, make sure itis set to the SAE DTC type.)
2. Turn the ignition switch ON (lll, and observe the DTC on the screen,3, Record all fuel and emission DTCS, A/T DTCS, and freeze data.4 lf there is a fuel and emissions DTC, first checkthe fuel and emissions system as indicated bythe DTC (except for DTCP0700). DTC P0700 means there is one or more A,/T DTC, and no problems were detected in the fuel and emissions cir-cuit of the PCM.
5. Write down the radio station oresets.
6. Reset the memory with the PGM Tester or by removing the BACK UP fuse in the passenger's under-dash fuse/relay boxfor more than 10 seconds.
7. Drive the vehicle for several minutes at speeds over 30 mph (50 km/hr), and then recheck for DTCS. lf the A"/T DTCreturns, go to the Symptom-to Component Chart on pages 14-52 and 14-53 for'96 - 98 models, and pages 14-54 and14-55 for the'99 - 00 models, lf the DTC does not return, there was an intermittent problem within the circuit. Makesure all pins and terminals in the circuit are tight, and then go to step g.
8. Reset the radio preset stations, and set the clock.
OBD ll SCAN TOOL orHONDA PGM TESTER
DAYA LINK CONNECTOR {16P}
14-44

Chocking th€ Diagnostic Trouble Code (DTCI
with the Servico Check Conneqtor and Sp€cialTool
When the PCM senses an abnormality in the input or output systems, the @ indicator light in the gauge assembly will blink
When the Service Check Connector (locat€d under the dash on the passengsr side) is connected with the special tool as
shown, the E indicator light will blink the Diagnostic Trouble Code (DTC) when the ignition switch is turned ON (ll).
When the E indicator light has been reported on, connect the Service Check Connector with the special too'.
Then turn ON (ll) the ignition switch and obssrve the E indicator tight.
CONNECTOBSERVICE CHECKCONNECTOR I2PI07PAZ -0010100
Codes 1 through 9 are indicated by individual short blinks, Codes 10 and above are indicat€d by a sories of long and short
blinks. One long blink equals 1O short blinks. Add the long and short blinks together to determine th€ code. After deter-
mining the code, refer to the electrical system Symptom-to Component Chart on pages 1+52 and 1+53 for'96 - 98 mod-
els, and 14-54 and 14-55 for the '99 - 00 models.
S€r DTC 1
s.. DTC 2
Long blinkShort blink lfiYa tim.!,
S€c DTC 15
(cont'd)
GAUGE ASSEMBLY
Short blink loncel
14-49

From page 14-76
BRN/BLK
BRN/BLK'96: BLU/RED,97, '98: GRN/BLK
Measure Powor Supply CilcuitVoltage:1. Turn the ignition switch ON (ll).
2. Measure the voltage betweenterminals A9 and A11 andbetween terminals A22 and424.
RGpair opon or short in the wire
boiween the A11 andlot Ml lor'
minals, the PGM-Fl m.in rel.Y,end the tu36 box.
Mo.sure D4 IND Voltago:1. Turn the ignition switch OFF.2. Connect the A {32P} connector
to the PCM.3. Connecl a digital multitester
to the B13 and Ag or A22 ter-minals,4. Turn the ignition switch ON (ll)
and make sure that the voltageis available for two seconds.
Chack tor opan in thc witabctwoon tha 813 larminal andth. gauge ar!.mbly. lf wi.c i!OK, chock for . frulty E indica-tor light bulb or a l.uhy g.ug.
a.!.mbly printod circuit bolrd.
Chock for loose PCM connoctort.Chock tho A/T gGat polition
switch. lI n6ca$sry, substitute aknown-good PCM and rochock.
PCM CONNECTOR A I32PI
Wire side of {emale terminals
14-77

Electrical Troubleshooting ('96 - 98 Models)
Th6 E indicstor light is on con-st.ntly {not blinkingl wheneveithe ignition switch is ON lll).
Measure 04 IND Voltage:1. Turn the ignition switch OFF.2. Disconnect the B 125P) connec-tor from the PCM.3. Turn the ignition switch ON (ll).
4. Measure the voltage betweenthe 813 terminal and bodyground,
Repair 3hort to pow€. in the wirobetween the 813 terminal endthc gauge asiombly.
Meaiure ATP Dil Voltage:1. Turn the ignition switch OFF.2. Connect the I (25P) connectorto the PCM.3. Turn the ignition switch ON (ll).4. Shiftto any position otherthan
5. Measure the voltage betweenthe 824 terminal and bodygrou nd.
Check for a short to ground on thowir6. It wire i3 OK, .eplac6 the A/Tgoar po3ition indbator,
Troubleshooting Flowchart - E Indicator Light On Constantly
a!
PCM CONNECTOR B (25P)
Wire side of lemale terminals
l.
14-7A

Troubleshooting Flowchart - El Indicator Light On Constantly
PCM CONNECTOR A I32P)
Wire side of lemale terrnanals
PCM CONNECTOR D {16P)
ATP D'
25
61e 11(12
t{Iro
(YELI
Wire side of female terminals
The Dll indicator lighi is on con-stantly {not blinking) whenever
the ignition switch is ON (lll.
Moasure D4 IND Voltage:1. Turn the ignition switch OFF.2. Disconnect the A {32P} con-nector from the PCM.3. Turn the ignition switch ON (ll).
4. Measure the voltage betweenthe A14 terminal and bodyground.
Repsir short to power in the wire
between the A14 torminal andthe gauge assembly.
Measure ATP D4 Voltagel1. Turn the ignition switch OFF.2. Connect the A (32P) connector to the PCM.3. Turn the ignition switch ON (ll).
4. Shitt to any position othertha n [ql.5. Measure the voltage betweenthe D9 terminal and bodyground.
ls there approx. 5 V?
Test the A/T gear position switch(see section 23).
Check Ior a short to ground inthe wire betweon the D9 termi-
nal and A/T gear position switch.It wire is OK, substitute a known-good PCM and recheck.