air mix control HONDA CIVIC 2000 6.G Workshop Manual

PGM-FI System
System Description
CKP/TDC/CYP Sensor
MAP Sensor
IAT SensorTP SensorEGR Valve Lift Sensor*'Primary H02SSecondary HO2SVSSBARO SensorELD*'KS€Starter SignalALT FR SignalAir Conditioning SignalA/T Gear Position SignalBattery Voltage {lGN.1}Erake Switch SignalPSP Switch SignalFuel Tank Pressure Sensor*iVTEC Pressure Switch*5Clutch Switch Signal*6Countershaft Speed SensornBMainshaft Speed Sensorrs
-\
----t /
F;ilrr j"-----fi-tri-'r.;l
Fb"t."'i" d" c;;il
F,h"'c;;tr*".io";-l
@."r.l"sc;;ll
EaM/PcM B""k-p F"""till
r\
-:/
Fuel IniectorsPGM-Fl Main Belay {Fuel Pump)MILIAC Valve!y'C Compressor Clutch RelayRadiator Fan Relay*,Condenser Fan RelayALT*'lcMEVAP Purge Control Solenoid
Primary HO2S HeaterSecondary H02S HeaterEGR Control Solenoid Valve*rEGR valve*6EVAP Bypass Solenoid Valve*'EVAP Control Canister Vent Shut
VTEC Solenoid Valve*5DLCLock-up Control Solenoid Valve*aShift Control Solenoid Valve*3Linear Solenoid Valve*3
*1: Dl6Y5 engine*2: USA model*3: CW (D16Y5 ensine), D16Y8 engine and 81642 ensine*4: '96 D16Y8 engine lcoupe),'97 Dl6Y7 engine (coupe: KL model, sedan: KL (LX) model),'97 D16Y8 engine {coupe: all models, sedan: KLmodel),'98-all models,'99'all models,'00-all models+5: D16Y5, D16Y8,816A2 engine*6: M/T (D16Y5 enginei*7: CVT 1D'l6Y5 engine)+8: A/T (D16Y7, D16Y8 engine)*9: '96 D16Y5 engine,'96 D16Y7 engine,'96 Dl6Y8 engine (sedan),'97 D16Y5 engine,'97 Dl6Y7 engine (coupe: KA, KC models, sedan:KA, KC, KL (LX) models, hatchback: all models),'97 D16Y8 engine (sedan: KA, KC modelsi
PGM-FI Sy3lem
The PGM-Fl system on this model is a sequential multipon fuel injection system.
Fuel iniector Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold air flow rates.
The basic discharge duration, after being read out from the memory. is further modified by signals sent from various sen-
sors to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve llAC Valve)
When the engine is cold. the A,/C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
. The ECM/PCM contains memories for basic ignition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. Aknockcontrol system was adopted which sets the ideal ignition timing for the octane rating ofthegasoline used.*3
Othgr Control Funqtions
1. Starting Control
When the engine is started, the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on, the ECM/PCM supplies ground to the PGM-Fl main relay that sup-plies current to the fuel pump for two seconds to pressurize the fuel system.. When the engine is running, the ECI\4PCM supplies ground to the PGM-FI majn relay that supplies current to the fuel
oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
11-104
INPUTS
ENGINE CONTROL MODULE (ECMY
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS

3.
5.
6.
1.
Fuel Cut-off Control
. During deceleration with the throttle valve closed, current to the fuel injectors is cut off to improve fuel economy at
speeds over the following rpm:. D16Y5 engine (M/T):850 rpm. D]6Y5 engine (CVT), D'16Y8 engine (USA M/T): 920 rpm
. Dl6Y8 engine (USA A,/I), D16Y7 engine (USA A,/T);910 rpm
. D16Y8 engine (Canada M/T), D16Y7 engine (canada): 990 rpm
' D16Y8 engine (Canada M/T): 1,000 rpm
. 816A2 engine: 970 rpm
. Fuel cut-off action also takes place when engine speed exceeds 6,900 rpm (D16Y5, D16Y7 engine; D'16Y8 engine:
7,000 rpm. 816A2 engine: 8.100 rpm), regardless of the position of the throttle valve, to protect the engine from
over-rewing. With '99 Dl6Y7 engine (A,/T) and '99 D16Y8 engine (A./T), the PCM cuts the fuel at engine speeds over
5,000 rpm when the vehicle is not moving.
IVC Compressor Clutch Relay
When the ECM/PCM receives a demand for cooling from the air conditioning system, it delays the compressor from
being energized, and enriches the mixture to assure smooth transition to the A,/C mode
Evaporative Emission (EVAP) Purge Control Solenoid Valve*'
When the engine coolant temperature is above 154'F (68'C). the ECM/PCM controls the EVAP purge control solenoid
valve which controls vacuum to the EVAP purge control canister.
Evaporative Emission (EVAP) Purge Control Solenoid Valve*a
When the engine coolant temperature above 154"F (68"C), intake air temperature above 32"F (0'C) and vehicle speed
above 0 mile (0 km/h) or [Ay'C compressor clutch on and intake air temperature above 160"F (41'C)], the ECM/PCM
controls the EVAP purge control solenoid valve which controls vacuum to the EVAP purge control canister.
Exhaust Gas Recirculation (EGR) Control Solenoid Valve*?
When EGR is required for control of oxides of nitrogen (NOx) emissions. the ECM controls the EGR control solenoid
valve which supplies regulated vacuum to the EGR valve
Alternator Control
The system controls the voltage generated at the alternator in accordance with the electrical load and driving mode,
which reduces the engine load to improve the fuel economy.
ECM/PCM Fail-safe/Back-up Functions
1. Fail safe Function
When an abnormality occurs in a signal from a sensor, the ECM/PCM ignores that signal and assumes a pre-pro-
grammed value for that sensor that allows the engine to continue to run.
2. Back-uD Function
When an abnormality occurs in the ECM/PCM itself, the fuel injectors are controlled by a back-up circuit independent
of the system in order to permit minimal driving.
3. Self diagnosis Function lMalfunction Indicator Lamp (MlL)l
When an abnormality occurs in a signal from a sensor, the ECM/PCM supplies ground for the lvllL and stores the DTC
in erasable memory. When the ignition is initially turned on, the ECM/PCM supplies ground for the MIL for two sec-
onds to check the MIL bulb condition.
4. Two Trip Detection Method
To prevent false indications, the Two Trip Detection Method is used for the HO2S, fuel metering-related. idle control
system, ECT sensor, EGR system and EVAP control system self-diagnostic functions. When an abnormality occurs,
the ECM/PCM stores it in its memory. When the same abnormality recurs after the ignition switch is turned OFF and
ON 0l) again, the ECM/PCM informs the driver by lighting the MlL. However, to ease troubleshooting, this function is
cancelled when you jump the service check connector. The MIL will then blink immediately when an abnormality
occurs,
5. Two (or Three) Driving Cycle Detection Method
A "Driving Cycle" consists ot starting the engine. beginning closed loop operation, and stopping the engine. lf misfir-
ing that increases emissions is detected during two consecutive driving cycles, or TWC deterioration is detected dur-
ing three consecutive driving cycles, the ECM/PCM turns the MIL on. However, to ease troubleshooting, this function
is cancelled when you jump the service check connector. The MIL will then blink immediately when an abnormality
occurs.
(cont'd)
1 1-1 05
.1.

Dashboard
Gomponent Removal/lnstallation
(cont'd)
Center panel removal:
1. Remove:
. Center dashboard lower cover (see page 20-69)
. Radio {see section 23)
2. Remove the rear window defogger switch and haz-
ard warning switch, then disconnect the connectors.
>: Screw locations, 5 >: Clip locationsA>,4 B>,3
fii*-)
CENTERPANEI.
rt-xR.
W
IHAZARDWARNINGswlTcH
r44 "
F.IZvl
IIREARwtNoowOEFOGGERswtrcH
MtxCONTNOLCABLE
3. Disconnect the air mix control cable, and remove the
screws, then pull out the center panel.
4. Disconnect the connectors from the heater control
u nit.
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connectors are connected properly.
. Adjust the air mix control cable (see section 21).
20-70
Removal
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (24) before preforming repairs or ser-
vice.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, body and
related parts.
1. Remove:
o Front and rear consoles (see page 20-67)
. Console panel (see page 2O 67),
. Driver's dashboard lower cover and knee bolster(see page 20-68)
. Glove box (see page 20-69)
. Center dashboard lower cover (see page 20-69i
2. Lower the steering column (see section 17).
@ To avoid accidental deplovment and
possible injury, always disconnect the driver's
airbag connector belore lowering the steering col-
umn lsee section 241.
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
3. Disconnect the dashboard wire harness connectors,
remove the nuts, then move the under-dash fuse/
relay box. Disconnect the antenna lead and moon-
roof relay connectors.
DASHBOARD cltPs
CONNECTORS(for some models)
MOONROOFRELAY
ANTENNALEAO
FRAME
SRS MAINHARNESS
9.8 N.m (1.0 kgf m,7.2lbt.ltl
DATACONNECTOR WIRE HARNESSDetach. CONNECTORS

Remove the following parts Irom the dashboard'
. Driver's dashboard side cover
o Passenger's dashboard lower cover
. Dashboard center lid
Disconnect the connectors and air mix control cable'
6x1.0mm9.8 N.m 11.0 kgl.m,
D>, 1
@7 2'orftl - ---//_._J
,{nil Lll , ,"o
Ift#5 L //Hl Wlj%u|5 i//Wt qT
W72-t11 7'::--J
>: Clip locationsA>, 1 B>, 1
Loosen the bolt.
DASHBOARD
AIR MIX CONTROL
CONNECTORS
FRONT PASSENGER'SAIRBAG CONNECTOR
Remove the bolts, then lift and remove the dashboard'
CAUTION: Use proteqtive plates on the bottom ot the front pillar trim'(cont'd)
20-71
M,::;:"lx3T:iJnif:3lilH:fl"*:1::f"*'il;ili"'"
disconnect rhe front passeneer's airbas
>: Bolt, screw locaiions
A>,7B>, 1
,i( 8x125mm(!,@ 22 N.m t2.2 kstm,-v, 16 tbf.ftl
8xl.25mm I22 N.m 12.2 kgt'm, I'"tt:___J
c>, 1
@
c>,6

Dashboard
Removal (cont'd)
7. lf necessary, remove the dashboard frame from the dashboard.
>: Screw localionsa>,21 B>,4a: Nut locations, 3
>: Clip locations
l^1./'\
I Shl:' Olb'tvY/l\-]1
ra 6 x '1.0 mm
Yi.!i[11"-"'".
DASHBOARD BRACKETSIDE COVER
Installation is the reverse of the removal orocedure.
NOTE:
. Before tightening the bolts, make sure the dashboard wire harnesses are not pinched.a Make sure the connectors, antenna lead and air mix control cable are connected properly.
FRONT PASSENGER'S
OASHBOARD
20-72

Heater
lllustrated Index
'96 - 98 Models ................................ 21'2
'99 - 00 Models ................................ 21'3
Circuit Diagram
'96 - 98 Models .....21-4
'99 - 00 Models ................................ 21-5
Troubleshooting - '96 - 98 Models
Symptom Chart ............................... 21-6
Heater Control Panel Input/
Output Signals ..............,.............. 21-7
Flowcharts
Blower Motor Speed ................... 21-8
Bf ower Motor ,...21'10
Mode Control Motor ............... ,.'.' 21-13
Recirculation control Motor ....... 21-16
Heater Control Panel ................ ... 21 -14
Troubleshooting - '99 - 00 Models
Symptom Chart ............................... 21-19
Seff-diagnosis Function ............,,,.... 21-20
Flowcharts
Air Mix Control Motor ......,.......... 21-21
Mode Control Motor ............... ..... 21 -25
Recirculation Control Motor ....... 21-27
Bf ower Motor Speed .............. .....21'29
Bf ower Motor ....21-31
Heater Control Panel ................,.. 21-35
Heater Control Panel Input/
Output Signals ............................. 21-36
Blower Unit
Repf acement .........21-37
Overhaul ................ 21-38
* Heater Unit
Replacement ....'....21-39
overhaul """" """' 21-4'l
Heater Control Panel
Repfacement .........21'42
Overhaul -'96 - 98 Models ........... 21-43
Temperature Control
Adjustment - '96 - 98 Models """" 21-44
Adiustment - '99 - 00 Models .......21-45
Air Mix Control Motor
Test - '99 - 00 Models ...........' .......21'46
Replacement - '99 - 00 Models ....21'46
Mode Control Motol
Test ................, .,...'.21'47
Replacement '.'."...21-47
Recirculation Control Motor
Test ................. .......21-48
Repf acement ......." 21-48
Relays
Test ................. .......2'l-49
Heater Fan Switch
Test - '96 - 98 Models ............. .......21-49
Mode Control Switch
Test -'96 - 98 Models ..........."....... 21-50
Power Transistor
Test - '99 - 00 Models ....'........ ....".21-50
*: Read SRS Drecautions before working in this area.

lllustrated Index
'96 - 98 Models
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section {24) before performing repairs or service.
BLOWER UNITReplacement, page 21-37Overhaul, page 21-38
HEATER UNITBeplacement, page 21-39Overhaul, page 21-41BLOWERRESISTOBTest,
CONTROL MOTORTest, page 21-48Replacement, page 21'48
a/c swtTcH{wirh A/c)
MOO€MOTORTest, page 21 47Replacement, page 21'47
AIR MIX CONTROL CABLEAdjustment, page 2'1-44Replacement, page 21'43
HEATER FANswtTcHTest, page 2l'49
MODEHEATER CONTBOLPANELswrTcHEsTest, page 21 50Rgplacement, page 2'l-42Overhaul, page 21-43
TEMPERATURE CONTROLLEVERAdiustment, page 21 44
Detroster-aqtivated A/C System
Turning the defroster on activates the A,/C and sets the air flow mode to FRESH. lt is possible to turn the A,/C off or to
change the air flow to RECIRCULATE by pressing the A/C bunon or the FRESH/RECIRCULATE button.
21-2

'99 - 00 Models
SRS components are located in this area, Review the SRS component locations, precautions, and procedures in the SRS
section (24) betore perfoming repairs or service.
HEATER UNITReplacement, page 21'39
Overhaul, page 21-41
BLOWEB UNITReplacement, page 21-37Overhaul, page 21 38
HEATER FANswtTcH
RECIRCULATIONCONTROL MOTORTest, page 21-48Beplacement, page 21-48
AIR MIX CONTROL MOTOBTest, page 21-46Replacement, page 21 46
BLOWERTest, page 21-49
POWER TRANSISTORTest, page 21 50
HIGH RELAY
MODE CONTROLDIALHEATER VALVE CABLEAdjustment, page 21 45TEMPERATURE CONTROLDIALAdjustment, page 21-45
REAR WINDOWDEFOGGERswtrcHSee section 23MODEMOTORTest, page 21 47Replacement, page 2 l-47A/C SWTTCH
lwith A/cl
CONTROL SWITCH
21-3

Troubleshooting -'96 - 98 Models
Symptom Chart
NOTE;
. Check the engine coolant level. and allow the engine to warm up before troubleshooting.
. Any abnormality must be corrected before continuing the test.
. Because of the precise measurements needed. use a multimeter when testing.
o Before performing any troubleshooting procedures check:- Fuses No. 41 11.5 Al, No. 55 (40 A) in the under-hood fuse/relay box. and No. 17 (7.5 A) in the under-dash fuse/relay
box- Grounds No. G401, G402- Cleanliness and tightness of all connectors
SymptomRomedy
Hot air flow is low.Blower motor runs. but one or more
speeds are inoperative.
Perform the procedures in the flowchart (see page 21-8).
Blower runs properly.Check for the following:. Clogged heater duct. Clogged heater outlet. Incorrect door position
No hot air flow.Blower motor does not run at all,Perform the procedures in the flowchart (see page 21-10).
Blower motor runs.Check for the following:. Clogged heater duct. Clogged blower outlet. Clogged heater valve. Faultv air mix door. Heater valve cable adjustment (see page 21-44). Air mix control cable adiustment (see page 2'l-441. Faulty cooling system thermostat (see section 10). Clogged evaporator (with air conditioning). Frozen evaporator {with air conditioning)
Mode control motor does not run, or one or more modes
are inooerative.
Perform the procedures in the flowchart (see page 21-13).
Recirculation control door does not chanqe between
FRESH and RECIRCULATE.
Perform the procedu.es in the flowchan (see page 21-16).
Both heater and A,/C do not work.Perform the procedures in the flowchart (see page 21-18),
21-6

Troubleshooting -'99 - 00 Models
Self-diagnosis Function
The heater control panel has a self-diagnosis function.
Running the Self-diagnosis Funqtion
Set the mode control dial to the Vent position, and turn the ignition switch ON fll). Within six seconds after turnang the igni_tion switch on. press the recirculation control switch the required number of times depending on the recirculation indicatorlight status:
.lftheindicatorlightisON,presstherecirculationcontrolswitchfivetrmes.
.lftheindicatorlightisOFF,presstherecirculationcontrol switch six rrmes.The recirculation indicator light will come on for two seconds. then blink the Diagnostic Trouble code {DTc} to indicate afaulty component. lf no DTc's are found, the indicator light will not blink after the initial two second liqht.
DTC Indication Pattern (S6e DTC 2l:
Recirculationindicato.light on
Recirculationindicatorlight off2 sec
,/1.5 soct
' 0,3 secWithin six seconds atter theignition switch is turned ON (lll,pross the recirculation controlswitch the required number ottimes depending on the rocircu-lation indicetor light status
0.3 sec
VENT POSITIONMODE CONTROL DIAL
RECIRCULATIONCONTROL SWTCH
DTC Troubleshooting Index
Diagnostic
trouble
code (DTCI
Rgcirculation
indicator lightComponent with problemPossible causeSee page
One blinkAir mix control motorObstructed door, laulty motor21-21
2Two blinksAir mix control motorOpen or short circuit21-23
ln case of multiple problems, the recirculation indicator light will indicate only one DTc with the least number of blinks.
Resetting the Self-diagnosis FunctionTurning the ignition switch OFF will cancel the self-diagnosis function, After completing repair work, run the setf diagnosisfunction again to make sure that there are no other malfunctions.
21-20
@
At
V'