torque HONDA CIVIC 2002 7.G Owner's Manual

EPS Components
aGeneral Troubleshooting Information
EPS Indicator
Under normal conditions, the EPS indicator comes on when
the ignitlon switch is turned to the ON (ll) position, then goes
off after the engine is started. This indicates that the bulb and
its circuit are operating correctly.
lf there is any trouble in the system after the engine is started,
the EPS indicator will stay on, and the power assist is turned
off.
When EPS indicator light comes on, the control unit
memorizes the DTC. In this case, the control unit will not
activate the EPS system after the engine starts again, but it
keeps the EPS indicator on.
When DTC 12, 16, 17, 18 or 67 is stored in the control unit, the
EPS indicator will stay on until the DTC is erased. When a
problem is detected and the EPS indicator comes on, there are
cases when the indicator stays on untilthe ignition switch is
turned 0FF, and cases when the indicator goes off
automatically when the system returns to normal. Even though
the system is operating normally, the EPS indicator will come
on under the following conditions:
Condition '1:
. The vehicle was traveling at least 12.4 mph (20 km/h), then. A rapid change in vehicle speed was detected, then. The vehicle (or the vehicle speed sensor signal) stopped for
at least 5 seconds. The engine speed was still 'l,640rpmorhigherforatleastS
seconds
Condition 2:
After the vehicle (or the vehicle speed sensor signal) has
stopped for at least 10 seconds, yet the engine speed was still
1,640 rpm or higherfor at least 20 seconds.
Condition 3:
When the engine speed is 280 rpm or less, and the vehicle is traveling at
a speed of 6,2 mph (10 km/h) or more for 3 seconds.
To determine the actual cause ofthe problem, question the
customer about the conditions during which the problem
occured, taking the above conditions into consideration.
Diagnostic Trouble Code (DTCI
. lf the CPU cannot be activated, or itfails,the EPS indicator
comes on, but the DTC is not memorized.. The memory can hold any number of DTCS. However, when
the same DTC is detected more than once, the most recent
DTC is written over the prior DTC, therefore only one
occurrence is memorized.. The DTCS are indicated repeatedly untilthe ignition switch is
turned OFF.. lf the DTC is not memorized,the EPS indicator blinks.
. The DTCS are memorized in the EEPRO| (non-volatile
memory) therefore the memorized DTCS cannot be erased
by disconnecting the battery. Perform the specified
procedures to clear DTCS.
Self-diagnosis
Self-diagnosis can be classified into two categories:.Initial diagnosis: performed right after the engine
starts and until the EPS indicator goes off.. Regular diagnosis: performed right after the initial
diagnosis until the ignition switch is turned OFF.
The EPS control unit performs the following functions
when a problem is detected by self-diagnosis;
'1. Turns on the EPS indicator.
2. Memorizes the DTC.
3. Stops power assist and manual steering operation
begrns.
NOTE:. When DTC 23 (a problem with the circuit for
engine speed signal) is detected, the power
assist will return to normal when the vehicle
speed is 0.62 mph (1 km/h) or above.. Fot DfCs 22,23, 64, or 66 the EPS indicator goes
off automatically when the system relurns to
normal. For all other codes, the EPS indicator
goes off when the system is OK after the ignition
switch is turned from OFF to ON (ll).
Restriction on Power Assist Operation
Repeated extreme steering force. such as turning the
steering wheel continuously back-and-forth with the
vehicle stopped, causes an increase of power
consumption in the EPS motor. The increase of electric
current causes the motor to heat up. Because this heat
adversely affects the system, the control unit monitors
the electric current of the motor.
When the control unit detects heat build-up in the motor,
it reduces the electric current to the motor gradually to
protect the system, and it restricts the power assist
operation. The EPS indicator does not come on during
this function.
When steering torque is not applied to the steering
wheel, or when the ignition is turned off, and the motor
cools, the control unit will restore the power assist
gradually until it's fully restored (after approximately 15
minutes maximum).
17-18

EPS Components
DTC Troubleshooting Index
DTCDetection ltemNote
DTC; 12A problem with voltage for torque sensor T/SlG(see page 17-28)
DTC: 16A problem with average of voltage for torque sensor VT3 and VT6(see page 17-29)
DTC: 17A problem with the voltage for torque sensor 12 V power source Vcc 1(see page 17-31)
DTC: 18A problem with the voltage for torque sensor 5 V power source Vcc 2(see page 17-31)
DfC:22A problem with the average for vehicle speed and engine speed(see page 17-33)
Excessive change of the vehicle speed sensor signal{see page 17-33)
DTC: 23A problem with the engine speed signal circuit(see page 17-33)
DTC: 37A problem with the circuit for input motor voltage in the EPS control unit(see page 17-35)
DTC: 41A problem with the motor voltage(see page 17 36)
DfC: 42A problem with the motor driven current (open circuit or short to grounol(see page '17-38)
DTC: 43A problem with the motor driven current (short to power)(see page 17-41)
DTC: 45A problem with the motor driven current (open circuit or short to grou nol(see page 17-38)
DfC: 47A problem with the motor relav in the EPS control unit{see page 17-42)
DTC: 50A problem with the CPU in the EPS control unit(see page 17-43)
DTC: 51A problem with EEPROM in the EPS control unlt(see page 17-43)
DTC: 62Fail-safe relay stuck ON(see page 17-44)
DTC: 64A problem with low battery voltage
Fail-safe relay contact failure
(see page 17-44)
(see page 17-44)
DTC: 66A problem with the motor driven voltage{see page 17 45)
DTC: 67A problem with the torque sensor l/F circuit(see page 17'45)
DTC: 68A problem with the interlock circuit (torque){see page 17-45)
DTC: 69A problem with the interlock circuit (current)(see page 17-46)
17-22

EPS Gontrol Unit Inputs and Outputs at Connestor C (20P1
EPS CONTROL UNIT CONNECTOR C (2OP)
Wire side of female terminals
TerminalnumbelWire colorTerminal sign{Terminel name}DescriplionMeasuremeniTerminalsConditions{lqnition switch ON {lll)Voltage
2PNKT/S GND(Torque sensor qround)Ground for the torque
ORNvccl(Voltaqe common 1Power source fortorque3-Groundtartthe enqrneBa$erv voltaqeOV
5YEUBEDVT6(Voltaqe torque 6)Detects torque sensorstonal5 GroundStartthe engine andturn the steerino wheelAbout
YEUBLU(Warninq lamp)Drives the EPS indicatorlidhr6 GroundEPS ONtnotcatol uTl-OVBanerv voltaqe
7BLUAVHTVSP(Vehicle speed pulseiDetects the vehicle speedinput signal for the speedsensor or the ECM (4 pulse/
Raise the vehicle off theground and spin theAlternatingvoltage aboutOV 5V OV-5V
BRNSCS{Servjco check siqnal)Detects service check8-GroundSCS not groundedBattery voltage
10YELIG1llqnition 1Power source for activating10-Groundon switch ON (ll)Batterv voltaqeon switch OFF11G RN//ELvcc2(Voltaqe common 2)Drives the torque sensor1'l-Groundtan the enoineAbout5Von switch OFF8LU/ORNVT3(Voltaoe toroue 3)Detects torque sensor13-GroundStartthe engine andtrrrn the steerino wheelAbout5-0 v
YEUBLKT/SIG(Torque sensor F/SDetects torque sensorsrgnal15-GroundStartthe engineMomentarily 5 V
1'lLT GRN/BI KPSWiPower steerino switch)Provides power steeringswitch sionall7-GroundStartthe engine andnrrn the steerino wheel0-12V
19BLUNEPDetects the engine pulse19-GroundStartthe engine, and let;t idte
20GRYDIAG-HCommunications withHonda PGNI Tester20-GroundPGM Tester not5V
17-25

EPS Components
DTC Troubleshooting
DTC 12: Torque Sensor T/SIG
1. Clear the DTC.
2. Stan the engine.
3. Wait at least 10 seconds.
Does the EPS indicatot come on?
YES Go to step 4.
NO Check for loose wires or poor connections. lf
the connections are good, the system is OK at this
time.l
4.Stop the engine, and verify the DTC.
ls DTC12 indicated?
YES Go to slep 5.
NO-Perform the appropriate troubleshooting for
the code indicated. t
Make sure the ignition switch is OFF, then
disconnect EPS control unit connector C (20P) and
the torque sensor 6P connector.
Check for continuity between EPS control unit
connector C (20P)terminal No. 15 and body ground.
EPS CONTROL UNIT CONNECTOR C {2OP)
Wire side of female terminals
ls there continuity?
YES- Repair short to body ground in the wire
between the torque sensor and EPS control unit.l
NO Go to step 7.
5.
17-28
1.
8.
Turn the ignition switch ON (ll).
Measure the voltage between EPS control unit
connector C (20P)terminal No. 15 and body ground.
EPS CONTROL UNIT CONNECTOR C (2OP)
2356180
T/SIG{YEL/BLK)
Wire side ot lemale terminals
I s there battery v oltage?
YES-Repair short to power in the + circuit wire
between the torque sensor and EPS control unit.l
NO Go to step 9.
Turn the ignition switch OFF.
Check for continuity between EPS control unit
connector C (20P) terminal No. 15 and the torque
sensor 6P connector terminal No. 4.
EPS CONTROL UNIT CONNECTOR C (2OPI
\9.
10.
T/SIG(YEL/BLK)Wire side of female terminals
TOROUE SENSOR6P CONNECTOR
T/SIG(YEL/BLK)
ls there continuity?
YES Go to step 1'1,
NO Repair open in the wire between the torque
sensor and the EPS control unit.I
Wire side ot female terminals

'I 1.Substitute a known-good EPS control unit, and
connect the all disconnected connectors.
Sta rt the engine.
Does the EPS indicator come on?
YES Go to step 13.
NO Check for loose EPS control unitconnectors. lf
necessary, replace the EPS control unit and
retest.l
Stop the engine, and verify the DTC.
ls DTCl2 indicated?
YES Check for loose torque sensor connectors.
lf necessary, substitute a known-good steering
gearbox and recheck.l
NO-Perform the appropriate troubleshooting for
the code indicated. !
12.
13.
DTC 16: Torque Sensor VT3 and W6
1. Clear the DTC.
2. Start the engine.
3. Wait at least 10 seconds.
Does the EPS indicator come on?
YES Go to step 4.
NO Check for loose wires or poor connnections. lf
the connections are good, the system is OK at this
time.l
4. Stop the engine, and verify the DTC.
ls DTC16 indicated?
YES-Go to step 5.
NO Perform the appropriate troubleshooting for
the code indicated. t
5. Make sure the ignition switch is OFF, then
disconnect EPS control unit connector C (20P) and
the torque sensor 6P connector.
6, Check for continuity between the appropriate EPS
control unit connector C (20P) terminal and body
ground (see table).
Terminal nameEPS control unit connector C
terminal No.
Vccl3
Vcc211
VT313
VT65
T/S GND2
W re s d€ oltemalelermi.als
ls there continuity?
YES- Repair short to body ground in the
appropriate sensor circuit between the torque
sensor and EPS control unit, !
NO Go to step 7.
{cont'd)
EPS CONINOT UNITCONNECIOR C (2OP)
17-29

EPS Components
I
7.
8.
DTC Troubleshooting (cont'd)
Turn the ignition switch ON (ll).
Measure the voltage between the appropriate EPS
control unit connector C (20P) terminal and bodyground (see table).
Terminal nameEPS control unit connector C
terminal No.
Vccl3
Vcc211
VT313
VT65
T/S GND2
ls thete battery voltage?
YES Repair shon to power in the + circuit wire
between the EPS control unit and torque sensor.l
NO Go to step 9.
EPS CONTROL UNIT CONNECTOR C {2OP}
Wire side of female terminals
17-30
9.
10.
Turn the ignition switch OFF.
Check for continuity between the appropriate EPS
control unit connector C {20P) terminal and the
torque sensor terminal (see table).
TOROUE SENSOR 6P CONNECTOR
Vccz(GRN/YELI
Wire side offemale terminals
VT6 {YEL/RED)
EPS CONTROL UNITCONNECTOR C I2OP)
VT6 {YEL/RED}
\
Wire side of female terminals
ls there continuty?
YES Go to step 11.
NO Repair open in the appropriate torque sensor
wire circuit between the EPS control unit and the
torque sensor.l
\
Terminal
name
Torque Sensor
terminal No,
EPS control
unit connector
C terminal No.
Vccl23
Vcc2311
VT3'l't3
VT665
T/S GND62
T/S GND {PNK)

11.
't2.
Substitute a known-good EPS control unit, and
reconnect the disconnected connectors.
Sta rt the engine.
Does the EPS indicator come on?
YES Go to step 13.
NO Check for loose or poor connections at the
EPS control unit and the torque sensor conneclors.
lf the connections are good, replace the EPS control
unit and recheck.I
Stop the engine, and verify the DTC.
ls DTC16 indicated?
YES Replace the steering gearbox and recheck.l
NO Perform the appropriate troubleshooting for
the code indicated.l
13.
DTC 17: Torque Sensor Vccl
DTC 18: Torque Sensor Vcc2
1. Clear the DTC.
2. Start the engine.
3. Wait at least 10 seconds.
4.
Does the EPS indicator come on?
YES Go to step 4.
NO Check for loose wires or poor connections. lf
the connections are good, the system is OK at this
time.I
Stop the engine, and verify the DTC.
Is DTCl7 or DTCl8 indicated?
YES Go to step 5.
NO Do the troubleshooting for the DTc
indicated.I
Make sure the ignition switch is OFF, then
disconnect EPS control unit connector C (20P) and
the torque sensor 6P connector.
Check for continuity between EPS control unit
connector C (20P)terminal No. 3 and body ground.
EPS CONTROL UNIT CONNECTOR C (2OP)
Wire side o{ female terminals
ls there continuity?
YES Repair shon to body ground in the wire
between the torque sensor and EPS control unit.I
NO Go to step 7.
(cont'd)
17-31

EPS Components
DTC Troubleshooting (cont'dl
7. Check for continulty between EPS control unit
connector C (20P) terminal No. 3 and the torque
sensor 6P connector terminal No. 2.
EPS CONTROL UNIT CONNECTOR C I2OP)
ls thete continuity?
YES Go to step 8.
NO Repair open in the wire between the torque
sensor and EPS control unit.I
Check for continuity between EPS control unit
connector C (20P) terminal No. 11 and body ground.
EPS CONTROL UNIT CONNECTOR C (2OP)
2356180
lvcc2 {GRN/YEL)
Wire side of female terminals
ls there continuity?
YES Repair short to body ground in the wire
between the torque sensor and EPS control unit. t
NO Go to step 9.
8.
Wire side ol lemale terminals
17-32
\
9. Check for continuity between EPS control unit
connector C {20P) terminal No. 11 and the torque
sensor 6P connector terminal No. 3.
EPS CONTROL UNIT CONNECTOR C (2OP}
Vcc2 (GRN/YEL)
Wire side of female terminals
ls therc continuity?
YES-Go to step 10.
NO Repair open in the wire between the torque
sensor and EPS control unit.l
Substitute a known-good EPS control unit, and
connect all the disconnected connectors.
Sta rt the engine.
Does the EPS indicator come on?
YES Go to step 12.
NO Check for loose or poor connections at the
EPS control unit and the torque sensor connectors.
lf the connections are good, replace the EPS control
unit and recheck.l
Stop the engine, and verity the DTC.
ls DTC17 or DTC18 indicated?
YES-Replace the steering gearbox and recheck.l
NO Perform the appropriate troubleshooting for
the code indicated.l
10.
11.
12.

DTC 66,68: EPS Control Unit lnternal Circuit
1. Clear the DTC.
2. Sta rt the engine.
3. Turn the steering wheel from lock-to-lock several
times, and wait 10 seconds or more.
Does the EPS indicator come on?
YES-Go to step 4.
NO-Check for loose wires or poor connections. lf
the connections are good. the system is OK at this
time.l
4. Stop the engine. and verify the DTC.
ls DTC 66 or 68 indicated?
YES-Check for loose or poor connections at the
EPS control unit. lf the conneclions are good,
substitute a known-good EPS control unit. lf the
symptom/indication goes away, replace the
original EPS control unit and recheck.I
NO Perform the appropriate troubleshooting for
the code indicated. t
DTC 67: Torque Sensor l/F Circuit
1. Clear the DTC.
2. Start the engine.
3. Turn the steering wheelfrom lock-to-lock several
times, and wait 10 seconds or more.
Does the EPS indicator come on?
YES-Go to step 4.
NO Check for loose wires or poor connections. lf the
connections are good, the system is OK at this time. !
4. Stop the engine, and verify the DTC.
ls DTC 67 indicated?
YES Check for loose or poor connections at the
EPS control unit. lf the connections are good,
substitute a known-good EPS control unit. lf the
symptom/indication goes away, replace the
original EPS control unit and recheck. !
NO-Perform the appropriate troubleshooting for
the code indicated.I
17-45

17. Remove the bodv stiffener (A).
Remove lhe steering stiffener A from the left side
of the steering gearbox.
18.
19. Remove the steering stiffener B from the right side
of the steering gearbox.
i t1-:: .,
20. Lower the steering gearbox, and rotate it so the
pinion shaft points upward.
21. Remove the pinion shaft grommet (A) from the top
of the torque sensor.
(cont'd)
17-53