fuel pressure HONDA CIVIC 2002 7.G Workshop Manual

ItemMeasulementOualificationStandard or New Service LimitFuel pressure
regulator
Pressure with fuel pressure gauge
connected
320-370 kPa 13.3-'3.8 kgtcm', 47 52psi)
FueltankCapacity50 4 (13.2 US galiEngine idleldle speed with headlights and radiator
fan off
Neutral750 50 rpm
Fast idleNeutral1,600150 rpm
Standards and Service Limits
Fuel and Emissionsf
.\
ra
Clutch
ItemMea3urem€nlOualificationSlandard or NewService LimitClutch pedalHeight from the floor193 mm (7.60 in.)Stroke130 140 mm 15.1 5.5in.)
10 16 mm (0.39 0.63 in.)Disengagement height from the floor1'15 mm (4.53 in.) min.Bunout on clutch mating surface0.05 mm 10.002 in.) max.0.15 mm (0.006 in.)Clutch discBivet head depth1.65 2.25 mm (0.065 0.089 in.)0.7 mm {0.03 in.)Ihickness8.3 8.9 mm (0.33 0.35 in.)6.0 mm (0.24 in.)Pressure plateWarpage0.03 mm (0.001 in.)max.0.15 mm (0.001 in.)Height of diaphragm spring fingersMeasured with
specialtool and
feeler gauge
0.6 mm (0.02 in.) max.0.8 mm (0-03 in.)
2-6
\

8. Remove the intake air duct.
9. Remove the battery cables {A) fromthe under-hood
fuse/relay box. then remove the harness clamp (B)
and ground cable (C).
10. Fullv ooen the throttle link and cruise control link
by hand, then remove the throttle cable (A) and
cruise control cable (B)from the links. Loosen the
locknuts {C), and remove the cables from the
bracket.
11. Relievefuel pressure (see page 11-144).
12. Remove the fuel line(seepagell-149).
13. Remove the evaporative emission (EVAP) canister
hose {A) and brake booster vacuum hose (B).
(cont'd)
5-3

Intake Manifold and Exhaust System
Intake Manifold Removal and Installation (cont'dl
5. Be prepared to catch and clean up spilled coolant.
Remove the water bypass hoses, then plug the
water bypass hoses.
6. Relievefuel pressure (see page 11-'144).
7. Remove the fuel line (seepagell-149).
8. Remove the positive crankcase ventilation (PCV)
hose (A), harness holder mounting bolt (B) and
harness clamp mounting bolt (C).
9-4
\-
(
9.Remove the engine wire harness connectors and
wire harness clamps from the intake manifold.
. Four injector connectors. ldle air control (lAC) valve connector. Throttle position (TP) sensor connector. fvlanifold absolute pressure {lvlAP) sensor
connector. Evaporative emission (EVAP)canister purge
valve connector
Remove the bolt securing the intake manifold and
bracket.
'1 0.
11.Remove allthe intake manifold mounting bolts/
nuts.
Remove the two stud bolts (A), then remove the
intake manifold (B).
1'>

Fuel and Emissions
Fuel and Emissions Systems
SpecialTools
General Troubleshooting
Information
DTC Troubleshooting lndex ....
Symptom Troubleshooting
1ndex...............
System Descriptions ................
Howto Set Readiness Codes ..
PGM-FlSystem
Component Location Index ....
DTC Troubleshooting ..............
MIL Circuit Troubleshooting ...
DLC Circuit Troubleshooting ..
Injector Replacement ...............
A,/F Sensor Replacement .........
Secondary HO2S
Replacement
ECT Sensor Reolacement .......
CMP Sensor B {TDC Sensor)
Replacement
IAT Sensor Replacement .........
Knock Sensor Replacement ....
CKP Sensor Reolacement .......
VTEC/VTC
Comoonent Location Index ....
DTC Troubleshooting ..............
VTC Oil Control Solenoid
Valve Removal/Test .............
CMP Sensor A Replacement ...
VTEC Solenoid Valve
Removal/lnsoection .............
ldle Control System
Component Location Index
DTC Troubleshooting ..............
A,/C Signal Circuit
TroubleshootinS ...................
Alternator FR Signal Circu it
TroubleshootinS ...................
EPS Signal Circuit
TroubleshootinS ...................
Brake Pedal Position Switch Signal
Circuit Troubleshooting .............
ldle Speed Inspection
ECM ldle learn Procedure .......
Fuel Supply System
Component Location Index
Fuel Pump Circuit Troubleshooting
1't-2
I I-J
11-7
1 1-10
11-12
11-46
11-49
11-52
11-97
11-109
11-111
11-113
11-113
11-114
11-114
11-115
11-115
11-116
11-117
1 1-1 18
11-127
11-128
11-128
11-129
1I-130
I t- t55
11-134
1 1- 135
1 1-137
1 1-138
1 1-139
1 1-140
11-141
11-144
Fuel PressureTest ................... 11-145
Fuel Lines Inspection ............... 11-146
Fuel Line/Ouick-Connect
Fittings Precautions ............. 1 1-148
Fuel Line/Ou ick-Con nect
Fittings Removal .................. 1 1-149
Fuel Line/Ou ick-Con nect
Fittings lnstallation ............... 11-150
Fuel Pressure Regu lator
Replacement ......................... 11-152
Fuel Fifter Replacement ........... 11-152
Fuel Pump/Fuel Gauge Sending
UnitReDlacement ................. 11-153
Fuel Pulsation Damoer
Rep1acement ......................... 11-154
Fuel Tank Reolacement ........... 11-155
Fuel GaugeSending UnitTest ....... 11-156
Low Fuel lndicatorTest ................. 1 1-158
Intake Air System
Comoonent Location Index .... 11-159
Throttle BodyTest ................... 11-160
Intake Air Bypass Control
Thermal Valve Test .............. 11-161
Air Cleaner Reolacement ........ 11-162
Air Cleaner Element
Reolacement ......................... 11-162
Throttle Cable Adjustment ...... 11-163
Th rottle Cable
Removal/lnstallation ............ 1 1-164
Th rottle Body Removal/
Installation .. 11-165
Th rottle Body Disassembly/
Reassemblv .......................... 11-166
Catalytic Converter System
DTC Troubleshooting .............. 1 1-167
PCV System
DTC Troubleshooting .............. 1 1-168
PCV Valve InsDection
and Test ...... 1 1- 169
PCV Valve Reolacement .......... 11-169
EVAP System
Component Location Index .... 11-170
DTCTroubleshooting .............. 11-171
EVAP Two Way Valve Test ...... 11-186
Fuel Tank Vaoor Control
Valve Test ... 11-187
EVAP Canister Replacement ... 11-189
Fuel Tank Vaoor Control
Valve Reolacement .............. 1 1-189Fuel Pressu re Relieving ...........

Fuel and Emissions Systems
Rel. No.Tool NumberDescriptionotv(L)
@
o
@
@
@
o
@-t
@-2
O-3
@-4
@(iD
A973X-041-XXXXX
07JAZ-0010008
07sAz-001000A
07vAJ-0040100
07NAJ-P07010A
07xAA-001010A
07zAJ-S5AA200
07406-0020201
07406-0070300
OTMAJ-PY4O11A
07MAJ-PY40120
07406-004000A
07zAJ-S5A0100
Vacuum Pump/Gauge, 0 30 in.Hg
Vacuum/Pressure Gauge. 0 4 in.Hg
Backprobe Set
Fuel Pressure Gauge Adapter
Pressure Gauge Adapter
Fuel Sender Wrench
Hose, Oil Pressure
A,/T Pressure Hose
A,/T Low Pressure Gauge W/Panel
A,/T Pressure Hose ,2,210 mm
A,/T Pressure Hose Adapter
Fuel Pressure Gauge
Fuel Pressure Gauoe Set
1
1
2
1
1
1
SpecialTools
ffi
W
UtB
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*.'l€)
(\,
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/'r';-:'-;--'
At-''
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\-I-'-,---=---1,-'.
ut/t
) i-==.€
'jt' *==-.2'l
(i) -1,40-2, -3, @-4@
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11-2
\-

DTC Troubleshooting Index
";These DTCs are indicated by a blinking malfunction indicator lamp (MlL)when the SCS service signal line isjumped with the Honda PGM Tester.
{cont'd)
11-7
DTC
{MlL indication*)
Temporary DTCDetection ltemNote
P0010 (56)Variable Valve Timing Control {VTC) Oil Control
Solenoid Valve Malfunction
{see page 1 1'1 18)
P0011 (56)P001 1Variable Valve Timing Control (WC) System
Malfunction
(see page 11- 1 19)
P0107 (3)Manifold Absolute Pressure (MAP) Sensor Circuit
Low Voltaqe
(see page 1'l-521
P0108 (3)Manifold Absolute Pressure (MAP) Sensor Circuit
Hiqh Voltaqe
(see page 11-53)
P0112 (10)Intake Air Temperature (lAT) Sensor Circuit Low
Voltaoe
(see page 11-55)
P01r3 (10)Intake Air Temperature (lAT) Sensor Circuit High
Voltaoe
(see page '11-56)
P0116 {86) P0116Englne Coolant Temperature (ECT) Sensor Range/
Performance Problem
{see page 11-57)
P0117 {6)Engine Coolant Temperature (ECT) Sensor Circuit
Low Voltaqe
(see page 11-58)
P0118 {6)Engine Coolant Temperature (ECT) Sensor Circuit
Hiqh Voltaqe
{see page 11-59)
P0122 t7\Throttle Position (TP) Sensor Circuit Low Voltaqe(see Daqe 11-60)P0123 {7)Throttle Posltion (TP) Sensor Circuit Hiqh Voltaoe(see paqe 11-62)
P0128 (87)P0128Coolinq SVStem Malfunction(see Daqe 11-64)
P0134 (41)Air Fuel Ratio (Ay'F) Sensor (Sensor 1) No Activity
Detected
(see page 11-65)
P0137 (63)P0137Secondary Heated Oxygen Sensor (Secondary HO2S)(Sensor 2) Circuit Low Voltaqe
(see page 11-65)
P0138 (63)P0138Secondary Heated Oxygen Sensor (Secondary HO2S)(Sensor 2) Circuit Hiqh Voltaqe
(see page 11-66)
P0139 (63)P0139Secondary Heated Oxygen Sensor (Secondary H02S)(Sensor 2) Slow ResDonse
(see page 11-67)
P0141 (65)Secondary Heated Oxygen Sensor (Secondary H02S)(Sensor 2) Heater Circuit Malfunction
(see page 11-68)
P0171 (45)PO\11Fuel Svstem Too Lean(see paqe 11-70)
PO112 l'45)PO\l2Fuel System Too Rich(see oaoe 11-70)
P0300 and any P0300 and any
of of
P0301 (71) P0301
PO302 (721 P0302
P0303 (73) P0303
P0304 (74) P0304
Random Misfire(see page 11-71)
P0301 (7'1) P0301No. 1 Cylnder Misfire{see page 11-72)
P0302 (721 P0302No. 2 Cvlnder Misfire{see paqe 1 1-72)
P0303 (73)P0303No. 3 Cvlnder Misfire(see oaqe 11-72)
P0304 {74)P0304No. 4 Cvlnder Misfire{see Daqe 1 1-72)

Fuel and Emissions Systems
Knock Sensor Circuit N4alfunction
Crankshaft Position (CKP) Sensor Intermittent(see page 11-78)
(see oaqe 11-121
PO4i{
TU45I
P0452
Camshaft Position (CMP) Sensor A Intermiftentisee page 11-121)
Yetrgb-le Velye TiTing _controlll/T!) Phqse Gsee oaoe 11-122
CqJalyst System Elficie-ncy Below Thresholdsee oaqe 1 1- 167
Fuel Tank Pressure (FTP) Sensor Range/Performance (seepagell 171)
Sensor Circuit Low V11-172
Fuel Tank Pressure (FTP) Sensor Circuit High V
Vehicle SDeed SensorCircuit Malf unction
Camshaft Position (CMP) Sensor A No
P0451 (91)
see Daqe 11-130)
(see page 1 1-81)
Refer to the l\4ultiplex
Control System
Troubleshooting {see
(see page 1 1-83)
(see paSe 1 1'83)
Barometric Pressure (BARO) Sensor Circuit High{see page 11-83)
P't 121
Pl122
P11f,.8
Throttle Position {TPi Sensor Signal Lower Than(see page 11-63)
-tsee page I r-oJ,
G;tp"s" 1 154)
(*" paSe 1 154)
P1122 ll J
ij1128 (5)
Throttle Position (TP) Sensor Signal Higher Than
Mani{old Absolute Pressure (l\,4AP} Sensor Signal
Loqer Tha n Expected
Manifold Absolute Preisure (MAP) SeiiioiSgnul
Hiqher Than Ex(see page 11-84)
Engine Control Module (ECN4) Power Source Circuil
Serial Communication Link Malfunction
P1106 (13)
P110? (13
P1 108 (ts'
Barometric Pressure (BARO) Sensor Range/
Performance Problem
Barometric Pressure (BARO) Sensor Circuit Low
P1121 11)
P1 129 (5)
P1157 (48)
Pr 158 (48)
Air Fuel Ratio (AVF) Sensor (Sensor 1) Range/
Rerformance Problem
AirFuel Ratio{A"F) Sensor {Sensor 1)AFS Terminal(see page 1 1-85)
Air Fuel Ratio 1AVF) Sensor isensor 'l) AFS + Terminal(see page 1 1-86)
Air Fuel Ratio {A,/F) Sensor {Sensor I ) Slow Response
Air Fuel Ratio (A/F) Sensor (Sensor 1) Range/(see page 1 1-88)
Air Fuel Ratio (4,/F) Sensor (Sensor 1) Heater Circuit
Malfunction
(see page 11-89)
Air Fuel Ratio (A,/F) Sensor (Sensor 1) Heater System
Malfunction
(see page 11-91)
P1 159 (48)
P1163 (61
P1164 (61)
P1 166 (41)
P1 167 (41) '
DTC Troubleshooting Index (cont'd)
" :These DTCS are indicated by a blinking MIL when the SCS servlce signal line is jumped with the Honda PGM
Tester.* 1r '02 model
\
l\."
11-8
\.
(
a

Fuel and Emissions Systems
Symptom Troubleshooting Index
When the vehicle has one of these symptoms, check the diagnostic trouble code (DTC) with the scan tool. lf there is no
DTC, do the diagnostic procedure for the symptom, in the sequence listed, until you find the cause.
SvmotomDiaqnostic procedureAlso check lor
Engine will not sta rt
(MlL works OK, no DTCS set)
1. Test the battery {see page 22-50).
2. Test the starter (see page 4-8).
3. Troubleshoot the fuel pump circult (see page 11
141).
Low compressron
No ignition spark
lntake air leaks
Locked up engine
Broken timing chain
Contaminated fuel
Engine will not start (MlL
comes on and stays on, or
never comes on at all, no
DTCS set)
Troubleshoot the l\4lL circuit (see page 1 '1-97).
Engine will not start
(immobilizer indicator stays
on or flashs)
Troubleshoot the immobilizer system (see page 22-165).
Hard starting(MlL works OK, no DTCS set)
1. Testthe battery (see page 22-50).
2. Checkthe fuel pressure (see page 11-145).
Low compression
Intake air leaks
Contaminated fuel
Cold fast idle too low(MlL works OK. no DTCS set)
1. Do the ECM idle learn procedure (see page 11-139).
2. Checkthe idle sDeed (see paqe 11-138).
Cold fast idle too high
(MlL works OK, no DTCS set)
Do the ECI\4 idle learn procedure (see page 1 1- 139).
Checkthe idle speed {see page 11-138).
Inspect/adjust the throttle cable (see page 1 '1-'163).
Inspect and test the throttle body {see page 1 1-160}.
']
2.
3.
ldle speed fluctuates
(MlL works OK, no DTCS set)
1. Dothe ECM idle learn procedure (see page 11-'139).
2. Check the idle speed (see page 11-138).
3, Inspecvadjust th e throttle cable (see page 11''163).
4. Insoect and test the throttle bodv (see paqe 11- 160)
Intake air leaks
After warming up, idle speed
is below specifications with
no load
{MlL works OK, no DTCS set)
1. Do the ECIVI idle learn procedure (see page 1 1- 139).
2. Troubleshootthe alternator FR signal circuit (see
page 11-'134).
3. InsDect and test the throttle bodv {see paqe 1 1-160).
Vacuum hose clogged/
cracked/poor
connectron
After warming up, idle speed
is above specifications with
no toao(MlL works OK. no DTCS set)
1. Do the ECM idle learn procedure {see page 1'j-139).
2. Troubleshoot the alternator FR signal circuit(see
page 11-134).
Low power
(MlL works OK, no DTCS set)
1. Check the fuel pressure(seepagell-145).
2. Inspect and test the th roftle body (see page 11-160).
3. Inspecvadjust the throttle cable (see page 11-'163).
Low compressron
Camshaft timing
problem
Engine oil levelprootem
Engine stalls(MlL works OK. no DTCS set)
1. Do the ECM idle learn procedure (see page 1'l'139).
2. Check the fuel pressure{seepagell-145).
3. Check the idle speed (see page I 1-138).
4. Troubleshootthe brake pedal position switch signal
circuit (see paqe 11-137).
lntake air leaks
Faulty harness and
sensor connections
\
\-
11-10
\-

ECM Data
You can retrieve data from the ECI\4 by connecting the OBD ll scan tool or the Honda PGM Tester to the data link
connector (DLC). The items listed in the table below conform to SAE recommended practice. The Honda PGM Tester
also reads data beyond that recommended by SAE to help you find the causes of intermittent problems.
The "operating values" listed are approximate and may vary depending on the environment and the individual
vehicle.
Unless noted otherwise, "at idle speed" means idling with the engine completely warmed up in the neutral position,
and the A,/C and all
Diagnostic
Trouble Code(DTC}
lf the ECM delects a problem, it will store it as a code
consisting of one letter and four numbers. Depending on
the problem, an SAE-defined code (Poxxx) or a Honda,
defined code {P1xxx) will be output to the tester.
The ECI\4 computes engine speed from the signals sent
from the crankshaft position (CKP) sensor. This data is
used for determining the time and amount of injected fuel.
detected, there is no
ourpul.
lf no problem is YES
Nearly the same as
tachometer indication
At idle speed;
The ECM converts pulse signals from the vehicle speed
sensor (VSS).Nearly the same as
speedometer
indication
Manifold
Absolute
Pressure(MAP)
The absolute pressure caused in the intake manifold by
engine load and speed.
With engine stopped: YES
Nearly the same as
almospnenc pressure.
At idle speed: about
20 4'1 kPa(150 310 mmHg,
6- 12 in.Hq).0.7 1.3 V
The ECT sensor converts coolant temperature into voltage
and signals the ECM. The sensor is a thermistor whose
internal resistance changes with coolant tempetature. The
ECM uses the voltage signals from the ECT sensor to
determine the amount of injected fuel.
With cold engine:
Same as ambient
temperature and IAT
With engine warmed
up; about 116 2'12"F
100'c).0.5-0.8 v
Air Fuel Ratio The A,/F sensor detects the oxygen content in the exha ust 0.0 - 1 .25 V(Ay'F) Sensor. gas and sends voltage signals to the Eclvl, Basedonthese 8.0 11.0mA(PGM(Sensor 1) signals, the ECM controls the airlfuel ratio. When the I Tester)
oxygen content is high (that is, when the ratio is leaner At idle speed:
than the stoichiometric ratio), the voltage signal is Iower. about 0.1 0.9 V
When the oxygen content is low (that is, when the ralio is
richer than the stoichiometric ratio). the voltage signal is
higher. The A'lF sensor signals are electrical current that
are indicated as voltaqe on the
The HO2S detects the oxygen content in the exhaust gas
and sends voltage signals to the ECM. Based on these
signals, the ECM controls the airlfuel ratio. When the
oxygen content is high (that is, when the ratio is leaner
than the stoichiometric ratio), the voltage signal is lower.
When the oxygen content is low (that is, when the ratio is
richer than the stoichiometric ratio), the voltage signal is
Secondary
Heated
Oxygen
Sensor(Secondary
H02S,
Sensor2)
0.0 1.25 V NO
At idle speed:
about 0.1 0.9 V
(cont'd)
11-13

Fuel and Emissions Systems
System Descriptions (cont'd)
ECM Data (cont'd)
w
DataDescriptionOpera'ting ValueFreeze Data
Fuel System
Status
Fuel system status is indicated as "open" or "closed".
Closed: Based on the A,/F Sensor output, the ECM
determines the airlfuel ratio and controls the amount of
injected fuel.
Open: lgnoring Ay'F Sensor output, the ECM refers to
signals from the throttle position {TP), manifold absolute
pressure (MAP), intake air temperature (lAT), barometric
pressure (BARO), and engine coolant temperature (ECT))
sensors to control the amount of iniected fuel.
At idle speed: closedYES
Short Term
FuelTrim
The airlfuel ratio correction coefficient for correcting the
amount of injected fuel when the fuel system status
is "closed." When the ratio is leaner than the
sloichiometric ratio, the ECM increases short term fuel
trim gradually, and the amount of iniected fuel increases.
The airlfuel ratio gradually gets richer, causing a lower
oxygen content in the exhaust gas. Consequently, the
short term fuel trim is lowered, and the ECM reduces the
amount of injected fuel.
This cvcle keeps the airlfuel ratio close to the
stoichiometric ratio when in closed loop status.
o.7 1.5YES
Long Term
Fuel Trim
Long term fuel trim is computed from short term fuel trim
and indicates changes occurring in the fuel supply system
over a long period.
lf long term fuel trlm is higher than 1.00, the amounl of
injected fuel must be increased. lf it is lower than 1.00, the
amount of injected fuel must be reduced.
0.8 1.2YES
Intake Air
Temperature
{IAT)
The IAT sensor converts intake air temperature into
voltage and signals the ECM. When intake air
temperature is low, the internal resistance ofthe sensor
increases, and the voltage signal is higher.
With cold engine:
Same as ambient
temperature and ECT
YES
Throttle
Position
Based on the accelerator pedal position, the opening
anole of the throttle valve is indicated.
At idle speed:
about 10 %
YES
lgnition
Timing
lgnition timing is the ignition advance angle set by the
ECM. The ECM matches ignition timing to driving
conditions.
At idle speed: 8" t 5"
|' tuL wnen rne >L)
service signal line is
jumped with the Honda
PGM Tester
NO
Calculated
Load Value
(cLV)
cLV is the enoine load calculated from IMAP data.At idle speed:
12 34%
At 2.500 rpm with no
toao:'t4- 34%
YES
11-14
\.,
ra