Fuel HONDA CIVIC 2003 7.G Workshop Manual

Relay and Control Unit Locations
a
\
Dashboard (cont'd)
L
SRS UNIT
EPS CONTROL UNITPGM.FI MAIN RELAY 1lWire colors: YEUBLK,LWHT/BLK, WHT/BLK and RED/YEL
PGM.FI MAN RELAY 2fwire colors: YEUBLK, ILYEUGRN, YEUBLK and GRN/YEL I
AIR/FUEL RATIO SENSOR RELAY[Wire colorsr WHT, WHT/RED, IOBN and BLK/ORN I
22-10

Gonnectors and Harnesses
a
Floor Wire Harness {Rear side}(cont'dl
Cargo areaDriver's door switchEVAP emission bypass solenoid valveEVAP emission control canister ventshut valveFuel pump/sending unitFuel tank pressure sensorLeft back-up lightLeft rear ABS wheel sensorLeft rear side marker lightLeft rear speakerLeft rear turn signal lightLeft side seat belt tensionerLeft taillighVbrake lightNoise condenser (rear windowdefogger)Noise condenser (rear window wiper)Passenger's door switchRear window wiper intermiftentcontrolunitRight back-up lightRight taillighvbrake tightRight rear turn signal lightBight rear ABS wheel sensorRight rear side marker lightRight rear speakerRight side seat belt tensioner
c554
Fueltank
FueltankFueltankLeft taillightLeft rear offloorBehind left side of rear bumperLeft quarter panelLefttaillightLeft B-pillarLeft taillightRight quarter panel
Right quarter panelRight B pillarRight q uarter panel
Right tai ightRight taillightRight taillightRight side of cargo area
side of cargo areaLeft B pillarFueltank
Right quaner panel
6224
I32512642A527'13
181011
222021151912117
I
2122
5322222232
232222212
12
2120
Behind right side of rear bumperRight quaner panelRight B-pillarRight quaner panelHatch wire harness (see page22 39)Hatch wire harness (see page
rear seal bdcl Bodv ground vta
Right side of cargo area Body ground via floor wire
Connector to Harness Index (cont'dl
22-36

Under-dash Fuse/Relay Box
Fuse
Number
AmpsWire ColorComponent(s) or Circuit(s) Protected
115ABLKA/VHTlgnition coils
2204WHT/REDAirlfuel ratio sensor, ECM
310ARED/BLUDaytime running Iights control unit {Canada)10ABLI(ORNAir/fuel ratio sensor relay, Alternator, CMP sensor, Cruise control main
switch, Cruise control unit. ELD unit, Evaporative emission (EVAP) bypass
solenoid valve, Evaporative emission (EVAP)canister purge valve,
Evaporative emission (EVAP) canister vent shut valve, Secondary H02S,
Vehicle speed sensor
5Not used
67.5AYEUGRNMoonroof control unit, Moonroof open and close relay, Power window
relaV
7204GRNMoonroof motor
I7.5AYEUREDAudio unit
910AGRNOPDS unit, Rear window wiper motor, Rear window washer motor, Rear
window wiper intermittent control unit
107.54YELBack-up lights, Cruise indicator light, EPS control unit, Gauge assembly,
Keyless receiver unit, Multiplex control unit, Security control unit
connector (optional)
117.5ABLIVORNABS modulator-control unit
127.5AYEUREDDaytime runnino liohts control unit (Canada)
1310APNKSRS unit't410ABLK/YE LA,,/C compressor clutch relay, Blower motor relay, Condenser fan relay,
Heater control panel, Power mirror actuator, Power mirror defogger(Canada), Radiator fan relay, Rear window defogger relay, Recirculation
control motor1ENot used
loNot used
1715AYE L/B LKECM, Fuel pump
B LK/YE L>H> Unrr
1815AYEUGRNAccessory power socket
197.5AYEUBLKTurn siqnal/hazard relav, Turn siqnal liohts
2030AGRN/BLKMultiplex control unit, Windshield washer motor. Windshield wioer motor21Not used
22204GRN/BLKPassenqer's window motor
2320A.G R N,A/VHTDriver's window motor
24Not used
25Not used
__^:Hr tl_l
f at-t
at I
r^,rl fl
!!;r -
!339,i;s!!sf Fnf : |rnITf
22-47

Ground Distribution
Ground to Components Index
GroundComponent or circuit qrounded
Batterv, Transmission housinq
E ngine
G 101ECM (PG is BLK; LG is BRN/YEL)
BLK: IAC valve, lgnition coils, Vehicle speed sensor, VTEC solenoid valve
BRNA/EL: Camshaft oosition (CMP) sensor. CKP sensor, TDC sensor. VTEC oil pressure switch
G 15']EPS control unit
G201ELD unit. Multiplex control inspection connector, Multiplex control unit, Power window relay, Rear
window washer motor, Right front parking light, Right front side marker light, Right front turn signal
light, Turn signal/hazard relay, Washer fluid level sensor (Canada) , Windshield washer motor,
Windshield wiDer motor
G202ABS modulator-control unit
G301
G401
Blower motor relay, Brake fluid level switch, Condensor fan motor, Cruise control actuator, Left front
parking light, Left front side marker light, Left front turn signal light, Radiator fan motor, Radiator fan
swrtcn
Combination liqht switch, lqnitlon kev srvitch, Wiper/wasfrer sr,virch
G402Left and riqht airbaq sensors, SRS unit
G 451Data link connector (DLC)
G501Clutch interlock switchm Clutch pedal position switch (for cruise control), Cruise control main switch,
Cruise control unit, Daytime running lights control unit (Canada), Driver's door lock knob switch,
Driver's door lock switch, Driver's power window motor, Heater control panel, Left power mirror
defogger (Canada), left side turn signal light, Moonroof control unit, Monroof open and close relays,
Moonroof position sensor '1, Moonroof seitch, Power mirror switch, Power transistor, Power window
master switch. SDotliqhts
G502Accessory power socket, Gauge assembly, Keyless receiver unit, lvlultiplex control unit, Right power
mirror defogger {Canada)
G503Audio unit
G551Driver's seat belt switch, Fuel gauge sending unit, Fuel pump, Memory erase signal (IMES) connector,
OPDS unit. Rioht seat belt switch
G552High mount brake light, License plate lights, Rear window defogger, Rear window defogger noise
condenser. Rear window wioer motor, Hatch latch switch
Back-up lights, Brake lights, Rear side marker lights, Rear turn signal lights, Rear window wiper noise
condenser, Rear window wiper intermittent control unit, Taillights
22-48

Relays
Power Relay Test
Use this chan to identify the type of relay, then do the
test listed for it.
NOTE: Turn signal/hazard relay input test (see page 22-
87).
RelayTest
A'lC comoressor clutch relavNormally-open
type AAirlfuel ratio sensor relav
Condenser fan relay
Headlioht relav 1
Headliqht relav 2
Horn relav
Power window relay
Radiator Ian relay
Reverse relav
Starter cut relav
Tailliqht relaV
Daytime running lights relay
{Canada )
PGM-FI main relav 1
PGM-Fl main relav 2
Blower motor relavNormally-open
tvpe BRear window defoqoer relav
Moonroof close relayFive terminal
typeMoonroof oDen relav
Low beam cut relav {Canada)
Normally-open type A:
Check for continuitv between the terminals.
. There should be continuity between the No. 1 and
No,2 terminals when power and ground are
connected to the No. 3 and No. 4 terminals.. There should be no continuity between the No. 1 and
No.2 terminals when power is disconnected.
type 1:
type 2:
PGM-FI main relay 1
PGM-FI main relay 2
type 1:
type 2:
(cont'd)
22-51

Gauges
\-Component Location Index
PARKING BRAKE SWITCHpage 19-10
FUEL GAUGE SENDINGpage 11-156ENGINE OIL PRESSURE SWITCHpage 8-4
GAUGE ASSEMBLYSelJ-diaqnostic Procedure, page 22-56Gauqe dulb Replacement, page 22 63Rep6cement, page 22-64Coolant Temperature GaugeTroLrbleshooting, page 22'64
BRAKE FLUID LEVEL SWITCHpage 19-10VEHICLE SPEED SENSOR {VSS)Troubleshooting, page 22-65Beplacement, page 22-67
22-54
\

CONNECTOR A(bluelCONNECTOR BlgreenJ
SPEEDOMETERVehicle Speed Signal CircuitTroubleshooting, page 22-65
TACHOMETEB
FUEL GAUGETest, page 11-156
\7
t----/ \
i.._-
_/\
ODO/TRIP METER
22-55

Gauges
Self-diagnostic Procedure
The gauge assembly has a self-diagnosis function.. The Beeper Drive Circuit Check. The Indicator Drive Circuit ChecL. The LCD Segments Check. The Gauges Drive Circuit Check (Speedometer, Tachometer, Fuel gauge, Coolant temperature gauge). The Communication Line Check (the coolanttemperature signal line between the gauge and ECM)
NOTE: Indicators are also controlled via the communication line.
Entering the self-diagnosis f unction:
Before doing the self-diagnosis function, check the No. 9 (10A) fuse in the under-hood fuse/relay box and No. 10 {7.5A)fuse in the under'dash fuse/relay box.
1. Push and hold the trip/reset button.
2. Turn the lighting switch ON.
3. Turn the ignition switch ON (ll).
4. Within 5 sec., turn the lighting switch OFF, then ON and OFF again.5. Within 5 sec., release the trip/reset button, then push and release the button four times reDeatedlv.
NOTE:. While in the self-diagnosis mode, the dash lights brightness controller operates normally.'Whileintheself-diagnosismode,thetrip/resetbuttonisusedtostartthebeeperdrivecircuitcheckandthegauge
drive cicuit check.. lf the vehicle speed exceeds 1.2 mph 12 km/h) orthe ignition switch is tu rned OFF, the self,diag nosis mode ends.
oN flrl
lgnition
Switch
Lighting
Switch
Trip/Reset
Switch-> Move to selt-diagnosis mode.
5 sec.5 sec.
The Beeper Drive Circuit Check:
When entering the self-diagnosis mode, the beeper sounds five times
The Indicator Drive Circuit Check:
When entering the self-diagnosis mode, the following indicators blink.
Seat belt indicator, Door/hatch indicator, Brake system, Lowfuel indicator, Maintenance required indicator (USA),
Washer fluid level indicator (Canada), Oil pressure light.
v
OFF
22-56

\
The LCD Segment Check:
When entering the self-diagnosis mode, the odo/trip segment blinks five times.
The Gauge Drive Circuit Check:
When entering the self-diagnosis mode, the speedometer, the tachometer, the fuel gauge, and the coolant
temperature gauge needles sweep from the minimum position to maximum position, then return to the minimum
posrtron.
NOTE: After the beeper stops sounding and the needles return to the minimum position, pushing the trip/reset button
starts the beeper drive circuit check (one beep) and the gauge drive circuit check again.
The check cannot be started untilthe needles return to the minimum position.
Self-diagnosismode
Trip/Resetswitch
ON
OFF
ON r-r r-r r-r .-1 r-r r-r
;; lll u u l_l L__l I l-l
5 sec
Faulty:
The needles sweep from theminimum position to themaximum position, then returnto the minimum position-
Normal:
iD
tli-
flOi-
Ending the self-diagnosis function:
Turn the ignition switch OFF.
NOTEr lf the vehicle speed exceeds 1.2 mph {2 km/h), the self diagnosis fu nction ends.
:-l!:!!JlJ!J
,-
t,-- - ,- r- i-
| | | ttfi- r-
9l- r n =--llJL--oFF _---
cause needles Xl" f---U---------l [-----l
Beeper
The Communication Line Check:
In the self-diagnosis mode, after the odo/trip LCD segments check, the self-diagnosis starts the communication line
cnecK.
lf all segments comes on, the communication line is OK.
lf the word "Error" is indicated, there is a malfunction in the communication line between the gauge assembly. the
multiDlex control unit. and the ECM.
@,
22-57

Service Manual lndex
)s
NOTE: Referto the lollowing listto look up A/C Pressure Switch CircuitDTCS, symptoms, fuses, connectors, wire Troubleshooting ......... ...-.-....-...-.-.-....-..21-32 Bharnesses, specifications, maintenanceschedules, and general serviceinlormation:
DTC Troubleshooting Indexes
A/C Signal CircuitTroubleshooting.........................-...... 11-'133 Back-up Light SwitchTest .......................................................... 13'3A/F lAir Fuel Ratiol SensorABS/TCS Components ........................ 19-34 Replacement ....................................... 1 1-113 Back-up Li9ht3EPS Components ................................. '17-22 Circuit DiagramFueland Emissions11-i A-Dillar Corner Trim
ABS Indicator Circuit
Heating/Ventilation ................................ 21-9 Replacement ...............-.....-..............-.... 20,96 Ball Joint BootssRS ........................................................ 23-28Replacement ......
... 19-52 Ball Joints
22-75
18 16
Remova1.............-.......... . ...........18-10Symptom Troubleshooting Indexes TroubleshootingABS/TCSComponents........................ 19 35Cruise Control System ..........................4 38 ABS Modulator-contml UnitEPS Components ................................. 17-23 Bemoval/lnstallation ............................ 19-57 BettervFan Controls10,12
Accessory Powor Socket Front
Blowor Pow€r Transistor
.......22 50
Blower UnitRemoval/lnstallation ............................ 21-39
Fuel and Em issions .............................. 11-10 ABS/TCS ComoonentsHeating/Ventilation..............................21 10 Component Location Index ................. 19-30 Beverage Holder
SRS ........................................................ 23'30 CircuitDiaqram.......................... 19'42Blower MotorReplacement .....21 41
21-38
Power 0istribution ...............................22-46 TesVReplacement .............................. 22'149Under-dash Fuse/Relay Box ............... 22 45Under-hood Fuse/Belay Box ...............22 44 Accessory Power Sockets
Fuse/Relay lndexes
(to harness)
Connector and Wire Harness lndexesComponent Connectors
Circuit Oiagram .................................. 22-149
Air Cleaner......2214 Rep1acemen1.....................................11-162
Air MixControl MotorMeintenence section .................... Section 3 Replacement ......................................... 21'34 Brake CelipersTest......................21-34 Overhaul19-14,23Gene.al lnlormation section........ Section 1
21.57
Airbag. Driver's
Ahernator FR Signal CircuitTroubleshooting .... .........-..........11 134
AntennaReplacement
Inspection ............................................. 19-24Rep|acement................. .................... 19-25
Bieke Meder Cylinder
Irake Discs
A
Replacement ....................................... 23 1 'l3 Inspection .................... ................... 19-13,22Repair ...........-...................................... 23 1 16Brake Fluid Level SwitchAirbag. Front Passenger's TestBeplacement....................................... 23-1 14AIC Brake LightsComponent Location fndex ...................21-3 Altemator CircuitDiagram....................................22-74Description.....................................-....21'1'l Beplacement ................ ........................... 4 29CircuitDiagram....................................21-14 Overhaul .................................................4-30 Brake Lines and Hoses
19.10
A/C CompressolReplacement .......-...-............................. 21 -41
A/C Compr€ssor ClulchRep1acement......................................... 19-15.........22-103 Inspection ............................................. 19-16Inspecton........Overhaul ..........
A/C CondenserReplacement,.,
21-442l-49 Audio Unit
Replacement
Brake PadsRemoval/lnstallation .. ........................22-100 Inspection/Rep1acement................ 19-11,20A/C Compressor Clutch CircuitTroubleshooting ................................... 21-30 Audio Unit Connector Brake Pedal22101 Adjustment..............19,6ArfC Comoressor Relief ValvcReplacement ..........-...-.......................... 21-51 Audio/Entertainment
A/C Compr$sor Thermal Protector Circuit DiagramReplacement............-............................ 21-51
Component Location In dex .................22-9A Test .......-.............. 22-84Breke Pedal Posilion Switch
Brake Pedal Position Switch Signal Clrcuit11-137
.....21 52
A/C Condenser Fan CircuitTroubleshooting ................... . . . . . .....21-28
)s
Troubleshooting
(cont'd)