Rear HONDA CIVIC 2003 7.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 2003, Model line: CIVIC, Model: HONDA CIVIC 2003 7.GPages: 1139, PDF Size: 28.19 MB
Page 1015 of 1139
I
I
Rear Seat Belt Replacement
NOTE: Check the rear seat belts for damage, and
replace them if necessary. Be careful not to damage
them during removal and installation.
Rear Seat Belt
1. Remove the rear seat cushion (see page 20 80).
2. Remove the lower anchor bolt {A}.
l.\J,
Remove the rear side trim panel (see page 20-51).
Remove the retractor mounting self-tapping ET
screw (A), and the retractor bolt (B), then remove
the rear seat belt (C) and retractor {D).
B7/16-20 UNF
3,
4.
A6x1.0mm3.4 N.m {0.35 kgl m,2.5 lbf.ftl
A7/16-20 UNF32 N.m (3.3 kgf.m,24 tbf.ftl
N m {3.3 kgf.m,2ir lbf.ft)
5. Installthe seat belt in the reverse order of removal,
and note these items:
. lf the threads on the retractor mounting self-
tapping ET screw are worn out, use an oversized
self-tapping ET screw (P/N 90133-524-0030)
made specifically for this application.. Apply liquid thread lock to the anchor bolt before
reinstallation.' Check that the retractor locking mechanism
functions {see page 23-9).. Before installing the anchor bolt, make sure there
are no twists or kinks in the rear seat belt.
(cont'd)
23-7
Page 1016 of 1139
Seat Belts
Rear Seat Belt Replacement {cont'd)
Center Belt and Seat Belt Buckles
1. Remove the seat cushion {see page 20-80).
2. Remove the center anchor bolts (A), and remove
the seat belt buckles (B) and center beh (C).
A7/16-20 UNF32 N.m 13.3 kgf.m,24 tbt.ft)
'.;r- 1-..i, ,
3. Remove the right seat-back (see page 20-80).
4. Remove the seat-back cover (seepage20-82).
5, Remove the seat-back pad from the seat-back
frame (see step 3 on page 20-81).
6. Remove the screw, and release the hooks (A), then
remove the retractor cover (B).
Fastener Location B
23-8
t.)
7. Remove the seat belt guide (A) from the pin (B),
and release the center belt (C) from the seat beltg u ide.
Remove the retractor mounting bolt (A), and the
retractor bolt (B), then remove the center belt (C)
and retractor (D) from the seat-back frame (E).
A6x1.0mm9.8 N.m (1.0 kgf m,7.2 tbl.ttl
7/16-20 UNF32 N.m (3.3 kgf m,24 tbf.ftl
.:.',
Page 1017 of 1139
I
9. lnstallthe seat belt and buckles in the reverse order
of removal, and note these items:
. Check that the retractor locking mechanism
functions (see step 1 on page 23-10).. Assemble the washers on the center anchor bolt
as shown (except center shoulder belt).. Apply liquid thread lock to the anchor bolts
before reinstallation.. Before installing the center anchor bolt, make
sure there are no twlsts or kinks in the center belt,
Canler anchor bolt construction:
WASHER
Inspec'tion
For front seat belt retractors with seat belt tensioners.
reviewthe SRS component locations (see page 23-13)
and the precautions and procedures (see psge 23-14) in
the SRS section before performing repairs or service.
Retractor, Front and Rear
1. Before installing the retractor, check that the seat
belt can be pulled out freely.
2. l\4ake sure that the seat belt does not lock when the
retractor (A) is leaned slowly up to 15'from the
mounted position. The seat belt should lock when
the retractor is leaned over 40'. Do not attemDt to
disassemble the retractor.
Front:
Rear:
Forward
Forward
lnside
Inside
Replace the seat belt with a new assembly if there
is any abnormality. Do not disassemble any pan of
the seat belt for any reason,
(cont'd)
23-9
Page 1018 of 1139
Seat Belts
Inspection (cont'd)
RetraEtor, Rear Center
1. Before installing the retractor, check that the seat
belt can be pulled out freely.
2, Make sure that the seat belt does not lock when the
retractor (A) is leaned slowly up to 15' from the
mounted position.
lnsideForward
3,
4.
Lean the retractor over 40', and make sure that the
seat belt does not lock when pulled out over 900
mm (35.4 in.). Do not aftempt to disassemble the
retractor.
Replace the seat belt with a new assembly if there
is any abnormality. Do not disassemble any part of
the seat belt for any reason.
23-10
\,J
In-vehicle
1. Check that the seat belt is not twisted or caught on
anything.
2. After installing the anchors. check for free
movement on the anchor bolts. lf necessary,
remove the anchor bolts and check that the
washers and other parts are not damaged or
improperly installed.
3. Check the seat belts for damage or discoloration.
Clean with a shop towel if necessary. Use only
soap and water to clean.
NOTE: Dirt build-up in the loops of the upper
anchors can cause the seat belts to retract slowly.
Wipe the inside of the loops with a clean cloth
dampened in lsopropyl alcohol.
Check that the seat belt does not lock when pulled
out slowly. The seat belt is designed to lock only
during a sudden stop or impact.
For rear center shoulder belt, check that the seat
belt locks when pulled out over 400 mm (15.7 in.)
with the seat-back folded down.
Make sure that the seat belt will retract
automatically when released.
For each passenger's seat belt, check the seat belt
retractor locking mechanism ALR (automatic
locking retractor). This function is for securing child
seats.
-1 Pullthe seat belt allthe way outto engage the
ALR. The seat belt should retract with a
ratcheting sound, but not extend. This is
normal.
-2 To disengage the ALR, release the seat belt and
allow itto fully retract, then pullthe seat belt
out part-way. The seat belt should retract and
extend normally.
Replace the seat belt with a new assembly if there
is any abnormality. Do not disassemble any part of
the seat belt for any reason.
7.
8.
Page 1019 of 1139
![HONDA CIVIC 2003 7.G Workshop Manual IChild Seat Tether Anchor RemovaUlnstallation
Middle
1. Remove the child seat tether anchor cover (A) in
the rear trim panel (B).
8 x 1.25 mm22 N m {2.2 ksf.m, 16lbf.ft)
,tltl
v\
2.
3.
Remove the anch](/img/13/5744/w960_5744-1018.png "HONDA CIVIC 2003 7.G Workshop Manual IChild Seat Tether Anchor RemovaUlnstallation
Middle
1. Remove the child seat tether anchor cover (A) in
the rear trim panel (B).
8 x 1.25 mm22 N m {2.2 ksf.m, 16lbf.ft)
,tltl
v\
2.
3.
Remove the anch")
IChild Seat Tether Anchor RemovaUlnstallation
Middle
1. Remove the child seat tether anchor cover (A) in
the rear trim panel (B).
8 x 1.25 mm22 N m {2.2 ksf.m, 16lbf.ft)
,tltl
v\
2.
3.
Remove the anchor bolt (C), then remove the child
seat tether anchor (D). Do not remove the toothed
washer (E) from the tether anchor.
Installthe anchor in the reverse order of removal.
IJ
23-11
Side
1. Remove the rear bulkhead covers from both sides
(see page 20-51).
2. Remove the anchor bolt (A), then remove the child
seat tether anchor (B) from behind the seat-back on
each side ofthe cargo compartment. Do not
remove the toothed washer (C) from the tether
anchor.
AI18 x 1.25 mm22 N.m {2.2 kgt m. 16lbfft)
lnstallthe anchors in the reverse order of removal.
f-..- t".i..].-
Page 1134 of 1139
Service Manual Index
(cont'dl
Brake System Indicator CircuitCircuit DiagramConventional Brake Components..... 19-9TroubleshootingABS/TCS Components .... ....... ...... 19-55
Bulb, GeugeRep|acemenl................ .. ............2263
Bulb, HeadlightReplacement ......................................... 22-A1
Bumper, FrontRemoval/1nsra11ation ............................ 20 85
Bumper, RearRemoval/lnstallation... ... . .....20.86
Combination Light SwilchTesVReplacement ..............................22 80
Connecting Rod BearingsRep|acement...................... .......-....7-8
Connecting Rod Boltsf nspection ....................-.-.-.-.................... 7 -24
Connecting RodsInspection ........,,.,.,...,.,.,.,.,,,,.,,,.,.,.,.,.,.,.,.. 7 5
Connectors(See first page of this Index)
Conventional Brake Component3Component Location Index ................... 19'3Troub1eshootin9 ..................................... 19-4
Cylinder Head AssemblyComponent Location Index ..................... 6-3Inspection ................................................. 6 6Removal ..........& 23Insta11alion .............................................. 6 39
Cylinder Head Cover8emova1 ..............-.-................................. 6-22Installation ..............................................6-41
Cylinder Head, BareInspecton..,.....,.
D
c
Cable ReelReplacement....................................... 23-1 19
CamshaftInspection .......................-...-................... 6-29
Cargo Area LightTesVRep1acement ................................ 22-97
CarpetReplacement.....-...-..... ... ......-.20-55
Ceiling Light-estrReplacement ................................ 22.96
Charging SystemComponent Location Index................... 4-20Circuit Diagram ...................................... 4-21
19-8
CoolantInspection .................. ..... .. 106Replacement................. ... . .. 10 6
Coolant Temperature Gat|geTroub1eshootin9................................... 22 64
Cooling SyslemComponent Location Index................... 10-2
Countershaft BearingsReplacement............... ..................... 13-42
Cowl CoverReplacement............... .. ..... ....20-95
CrankshaftRemoval .................................................. 7 -12
Repair ..................
Inspec(on,,,,,........1 14
Dampers. FrontReplacement................ ..................... 18 20
Oampers, RearRep1acement......................................... 18-34
Dash VentsBemoval/lnstallation .-.......................... 20-64
DashboardBemoval/1nsta11ation ............................ 20-66
Oashboard Center PanelRemoval/1nstaf 1ation ............................ 20 62
Dashboard Lower CoverRemoval/lnstallation ...................... 20-59, 63
Dashboard Under CoverRemoval/lnstallation ............................ 20 60
Diff erential Carrier Bearings, M/TRep1acement,,......,...,...,.,.,,,.,.,,,........,.,. 13-54
Ditferential Oil Seals, M/T8ep1acement......................................... 13-55
Differential Pinion Gears, M/TInspection .,....-,.,,,.,..,.-,.,.........,.,.,,, 13 53
OLC CircuitTroubleshooting ................................ 1 1-109
Door GlassRep1acement.,.,,,,,,,,,,,.,,,,,,,,,,.,.,.,.,.,,,,,,.,, 20-9Adjustment. .. .....................20-11
Door Glass WeathelstripsReplacement .............-.. . . . ..........-......20 10
Door LatchesReplacement ..........-.-.............................. 20-7
Door Lock ActuatorsTest ...................................................... 22-154
Door Lock Knob SwitchesTest -......... . . . - . . . . . . . . ......22-160
Door Lock SwitchesTest ........... ............................ ............. 22-160
Door Outer HandlesRep1acemen1 ........................................... 20-6
3
Child Seat Tether AnchorRemoval/lnstaf lat;on .. ........................ 23 11
CKP (Crankshaft Position) SonsorReplacement....................................... 1 1-116
ClutchComponentLocation 1ndex................... 12-3Rep1acemen1........................................... 12-9
Clutch InteYlock SwitchTest.....-........-...-............. ...---.-.......4-6
Clutch Master CylinderReplacement........................................... 12 5
clutch PedalAdjustment ............................................. 12 4
Clutch Pedal Position SwitchTest.,.,,,,,.,,,.,.,,,,,,.,.,,,,,,,,,.,,,,,.. ......445
lnstallation.................. . ..... .....1-24
Crankshalt Main BearingsReplacement........-.-.................................. 7-6
CrankshaftOil Seal,Transmission End1nstanation .............................................. 7 28
Crankshafl PulleyRemoval/lnstallation -..................-.......... 6-1 1
Cruise Control Actuator
Troubleshooting
Clutch Slave CylindorBeplacemeit...
...................... 4-43
.......4-22
Test
12-1
RepIacement........................................... 4-44
Cruise Control Actuator CableAdjustment ............................................. 4 45
Cruise Control Main SwitchTesVRep1acement .................................. 4 42
Cruise Control Set/Resume/Cancel SwitchTesVRep1acement .................................. 4 42
Cruise Control SystomComponent Localion Inde\................... 4-36Circuit Diagram ....-................................. 4 37
Cruise Control UnitInputTest.............................. .. ...4,40CMP {Camshaft Positionl Senso]Replacement....-...-.............................. 1 1-128
CMP (TDC) SensorsReplacement............-.......................... 1 1 1 14
Page 1136 of 1139
Service Manual Index
(cont'dl
Gauge A3semblyReplacement......................................... 22 64
Gaug€sComponent Location Index ..........-...... 22 54How-to lnformation ........................22-56Circuit Diagram22-54
Heater Valve CableAdjustment ...................... .................... ?1-46
High Mount Brake Light8ep|acement......................................... 22 82
Hood
lmmobilizer SystemComponent Location In dex .............. 22-162
\
G
Description
Genoral Information(See seclion 1)
Glove BoxRemoval/1nsta11ation .......................-.... 20-63
GrilleReplacement...........-............................. 20-94
Hood lnsulatorReplacement......................................... 20-89
Hood LatchRep1acement................... ..........20 108
Hood Opener CableComponentLocation Index ..............20 105Replacement ................ . . ........... .....20 106
Hood SealBeplacement.-...........................-........... 20-88
HornTesVReplacement . . ................ ...... 22-122
CircuitDiagram ...........................22-164Troubleshooting ............................ 22,165
Inner Fender, FronlRepf acemenl....................................... 20-102
Inside Rearview MirrorReplacement..........-.............................. 20 16
Instrument PanelRemoval/1nsta11ation................. ....... 20-59
Intake Air Bypass ControlThermal ValveTesr................................ ..... ..11-161
Intake Air SystemComponent Location Index ...-.-........ 11-159
Intake ManitoldRemoval/1nsta11ation ................................ I 2
lntermediate Shaft AssemblyRemova1 ................-.-...-......................... 16-19Disassemb|y................... ... ......-.... 16,20Resassemb|y ........................................ 16 22Installation .........-...-.............................. 16-24
Keyless Entry Transmitter
Adjuslment
H
Adiustment .......
Hatch Handle
Horn SwitchTest ............-........
HornsComponent Location IndexCirc!it Diagram
H02S. SecondaryReplacement
..............22-120Replacement
22-122
22 12120-110
20-'110Hatch LatchReplacement$
K
Hatch Latch Switch
.... 11 113
HubsReplacement. ... .................................. 1A 26Test
Test
Replacement
Hatch Support StrutsBeplacement.....
Hatch WeatherstrioReplacement....
Hazard Warning Switchtest
ldle ControlSystemComponentLocation Index .............. 11-129Inspection,.,.........-.......,.,.,,,,,,.,,,.,.,..... 1'l 138
lgnition CoillslBemoval/lnstallation ...............-.............. 4 18
22-161Test ...................................................... 22 161
Keyless Entry/Security Alarm SystemComponenl Location Index .............. 22 150Circuil Diagram ................. . .............. 22 151
Keyless Receiver Unitlnput Test ............................................ 22-153
Knock SensorReplacement......-................................ 1 1 115
KnucklesReplacementFront Suspensron ............................. 18-1 1Rear Suspension ........ .................-... 18-28
Repair ...............
H.tch Lock Actuator22-159
Hatch Lock CylinderRep|acement....................................... 20,111
Hatch SpoilerIAT {lntake Air Temperature} SensorReplacement.,.........-...'11 115
20-91
20-92
.................... 22_88lgnition Key LightTest,,.,,,,.,...,......-.
H6adlightAdjustmentlgnition Key Switch
....................... 22-91
....................... 22-91..22-78TestReQ\ace$entlgnition SwitchTest .,,,.,.,.,,,,.,.,.......22-53License Plate LightReplacement...........-... - ... .....22-83
License TrimReplacement..................-...-..........-....... 20-98
Lights, ExteriorComponent Localion Index.................22 68
Lights,InteriorComponent Location Index................. 22-94CircuitDiagram .. .. ...... .... 22-95
HcadlightsCircuit Diagram .............................. 22-71, 72
HeadlinerRemoval/lnstallalion ............................ 20-54
Heater ControlPanelRemoval/1nsta11ation ............................ 21-38
Heater Control Power and Ground CircuitsTroubfeshooting......... .......................21-27
lgnition SystemComponent Location Index ................... 4-15CircuitDia9ram .................................... 4'161nspection ............................................... 4-17
lmmobilizer Control Unit-Receiver
J
22-161
Page 1138 of 1139
Service Manual lndex
(cont'dl
Power Window Switch, Passenger'slnput Test .............-......
Replacement...,-.-.-...,..
Radialor Cap
Rocker Arm AssemblyRemovalD;sassembly/Reassembly
Specifications6-26 (See section 2)22-13022 13222-133..................... 6-27
ComponentLocation Index ..............22 124Circuit Dia9ram .................. ............... 22 125
Ouaner Window Glass8ep1acement ......................................... 20-29
lnstallation6-38
Rocker ArmsTestInspecton6-28
Roof MoldingsReplacement
Seat BeltsComponent Location Index ................... 23-3
Seat 8ehs, FrontReplacementrnspec!on
sRsComponent Location Index ................. 23-13Description ....................................... 23-31Circuit D;agram ... .... ...........2334lnspection/Replacemenl ................... 23 1 126-7
SRS lndicator CircuilTroubleshooting
Startel
Stabilizer BarReplacementFront SuspensionRear Suspension
Stabilizer LinksRemoval/lnstallationFront SuspensionRear Suspension
23 105oSRS UnitReplacement..-.................................... 23-122s
R
1A-1718-30
18 1818-31RadiatorTest......23-9
23-1Replacement ...........
Radiator and Condenser FansCommon CircuitTroubleshooling......... ..... .........21 29
10-310-10Seat Behs, RearReplacement
Seat Cover, FrontReplacement
Seat Cushion Cover, R6ar10-3Replacement
ReplacementTest
Test
20-75
20-84
Overhaul
Starter SolenoidTest..-.-...4-7
Radiator Fan AssemblyTestSeat, Driver'sRemovaf/lnstaf lation ............................ 20 1 1Disassembly/Reassemb1y ................... 20-73
Sedt, Faont Passenger'sDisassembly/Reassemb1y ................... 20-74
Seat, RearRemoval/lnstallation ............................ 20-80
Seat-back Cover, Reer
Starting SystemComponent Location Index...............-..... 4-3CircuitDia9ram ........................................ 4 4
\'{........................ r0-4
Radiator Fan CircuitTroubleshooting
Radiator Fan SwhchReplacementTest
Radiator Fan Switch CircuitTroubleshooting
Rear Air OutletReplacement
Circuil DiagramTest
Rear Window D€rogger WiresRepair
RearWindow GlassReplacement
Troubleshooting10-14
10-1710-17
10 16
17 -3
11-4
17-9
SteeringComponent Location Index................-..Inspectaon ...................
Steering ColumnRemoval/lnstallationReplacementInspection11 11
17-5117 5517 63
20 68
Seat-back Latch, ReaI2Q-104Replacement
Seat-back Striker. RearReplacement
Steering GearboxRemovalOverhaulRear Window DefoggerComponentLocalion Index ..............22 104lnstallation
Steering Hanger BeamReplacement
Steering LinkageInspefiron
Steering LockReplacement
Steering Rack GuideAdiustment
22-10522 106
22-106
SeatsComponent Location Index....-............ 20-70
Shift ForksInspectton13,21
20-25
2l-3621 36
21 25
Disassembly/Reassembly ................... 13-22
Shitt Lever TrimRemoval/lnstallation ............................ 20 61
.....11-12
SecirculationReplacementControl Motor17-13Test.....
Recirculation Control Motor CircuitTroubleshooting
Side Airbag, Drivel'sReplacement
Side lmpact SensorsReplacement
Spark Plugs
23-115
23 123
Side Marker LightRep1acement......................................... 22-A3
17417-6Disassembly/Reassembly ..................... 17 71nsta11ation .............................................. 17-8
SublramesReplacement
Removal
RefrigerantReplacement ..-.-.-...................... 21 53, 54, 55Test ........................................................ 21-56
Retrigerant OilReplacement...............................-........... 21-6. .._..4_19
20 112
Page 1139 of 1139
SuspensionAdjustment................-............................184 VComponent Location Index................. 20-17
Windshield GlessReplacement............-..............-............. 20 19
Synchro Ring, Triple-coneInspection...............-..........................1339 ValveGuides
Synchro SleeveInspectaon/Reassemb1y ....................... 13 39
Inspection ............-.-................................ 6 32Beplacement ..........-................................ 6 33 Wiper Intermittent Control Unit,Rear WindowInput Test
T
Valve SeatsRepair ...................................................... 6 35.....22-134
WiDer Motor, Rear WindowRep1acement....................................... 22-1 46Adjustment .-.-.......Removal ...-...-......................................-... 6-31 WiDer Motor, windshield6-9
.....6-32 Test.......-..........-.....-.............................22-143Taillight
ThermostaiTest ........................
Inspec!on
Vehicle Speed Signal Circuit
VTC System
Wiper/WasheI
Wi.ing System
10 4 Troubleshooting .....-... ..........................22-65 Component Location In dex ..............22-134Replacement.....-...-....... ...................... 10 IvssThrottle BodyTest ..................Removal/lnstallation .. . . . . . .. ... 11-'165 VTC ActuatorDisassembly/Feassemb|y................-11-166 Inspection
Circuit Diagram .......................... 22-136, 131
Replacement -.............. ............ .............22 61 Wiper/Washor SwitchTesVReplacement .............................. 22-1 40
.................68 WireHarnesses
11-160
Replacement ........................................... 6 24 (Seefirstpageofthislndex)Throttle CableAdjustment ...... ...-.................... 11163 VTC Oil ConlrolSolenoid ValveRemoval/1nsta11ation..........................11164 Removal....-...-... |1-127 HowtoIn{ormation ...............................223Belay and Control UnitLocations .-....-.............. -.-.-....- 22-7, 4, 1 1, 12Beplacement.........-............................... 1767 ComponentLocationlndex.............. 11-117Tie-rod Ball Joint Boots
lnstallation
Replacement
Turn Signal/Hazard Relay
tsTiming/Cam ChainVTEC Solenoid Valve...612 Femoval/lnspection....-......................11-128................ 6 15
Timing/Cam Chain Auto-tensionelRemoval/1nsta11ation..............................6-19 W
Troubleshooting{See first page ot this Index)
Turn Signal Light
Timing/Cam Chain CaseOil SealInstallation......................-......................6,21 Washer Fluid Level SwitchTesVReplacement .............................. 22 1 44Trailing ArmsRemoval/lnstallation .............. . . . . ..... 18 33 Washer Fluid ReservoirReplacement ....................................... 22-1 46tnmComponent Location lndex ................- 20 49 Washer Motor, WindshieldRemoval/lnstallation ..-.......20 50,51,52,53 Test -..............-.............. ........................22 144
Washer Tube, WindshieldReplacement......-...-............................ 22 1 47
W.ter Outlet.........22 A4 Installation ..................-........................... '10-9
InputTest........22-87 lnstallation................ 10IWeter Passage
Wheels andTires
Turn Signal/Hazard Warning Lights Water PumpComponent Location In dex .................22 85 Inspection ........................... .. . . . ....... 10 5Circu it Diagram ................-................... 22-86 Replacement .-......................................... 10 5
U
WheelBearingsInspec|ion ....................................... ....... 18 8
Wheel Speed SensorsInspection ..-..,.,.,,.,,,,,.,.,,,...................... 19-59Replac€ment ........-....... . . . . . . .. -.... 19-59UndeFdash Fuse/R€lay BoxRemoval/lnstaf lation ............................ 22-49
Upper ArmsRemoval/|nsta11ation................. ... 18-32
],sInspect|on