bumper HONDA CIVIC 2003 7.G User Guide

Fenderwell
(Fuel Pipe Protector Replacement
1.Remove the clips, then remove the fuel pipe
protector (A). Take care not to scratch the body.
Fastener Locations
> : Clip, 4
4
Installthe protector in the reverse order of removal,
and note these items:
. Replace any damaged clips.. Push the clips into place securelv.
20-104
Rear Air Outlet Replacement
1. Remove the rear bumper (see page 20-86).
Installthe air outlets by pushing on the hook
portions untilthe hooks snap into place.
rne rear atr
the body.

Openers
Hood Opener Cable Replacement
NOTE:. Put on gloves to protect your hands.. Take care not to scratch the body and related parts.
l. Remove these items:
. Front bumper (see page 20-85). Front inner fender, leftside(seepage20-102). Kick panel, left side (see page 20-50)
2. Disconnect the hood openercable (A) from the hood latch {B) (see
remove the hood release handle (D)from the body.
Fastener Locations
C >:Bolt,2 E >:Clip,3
page 20-108), and remove the bolts (C), then
6x1.0mm9,8 N.m11.0 kgl.m, 7.2 lbl.ft)
@m
4.
Using a clip remover, detach the clips (E), and remove the grommet (F)from the body, then remove the hood
opener cable from the vehicle. Take care not to bend the cable.
Installthe cable in the reverse order of removal, and replace any damaged clips.
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20-106

Heating and Air Conditioning
Gondenser Replacement
1.
6x1.0mm9.8 N.m ('1.0 kgf.m,7.2lbf.ft)
Recover the refrigerant with a recovery/recycling/
charging station (see page 21-53).
Remove the front bumper {see page 20-85).
Remove the bolts, then disconnect the discharge
line (A) and the condenser line (B) from the
condenser. Plug or cap the lines immediately after
disconnecting them to avoid moisture and dust
conlamtnaflon.
,t\
6x1.0mm9.8 N.m (1.0 kgt.m.7.2lbf.ft)
21-52
4, Remove the mounting bolts, then remove the
condenser by lifting it up. Be careful not to damage
the radiator or the condenser fins when removino
the condenser.
6 x '1.0 mm9.8 N.m ('1.0 kgf.m,7.2 tbl.ftl
5.lnstallthe condenser in the reverse order of
removal, and note these items.
. lf you're installing a newcondenser, add
refrigerant oil (KElHlN SP- 10) lsee page 21'6).. Replace the O-rings with new ones at each fitting,
and apply a thin coat of refrigerant oil before
installing them. Be sure to use the correct O-rings
for HFC-134a (R-'134a)to avoid leakage.. lmmediately after using the oil, reinstallthe cap
on the container, and seal it to avoid moisture
absorption.. Do not spillthe refrigerant oil onthevehicle;it
may damage the paint. lf the refrigerant oil
contacts the paint, wash it off immediately.. Be careful not to damage the radiator or the
condenser fins when installing the condenser.. Charge the system (see page 21-55).
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Connectors and Harnesses
Connector to Harness Index {cont'dl
Engine Compartment Wire Harness (Right branch)
\
Connsctor or TerminalCavitissLocationConnects toNotesABS modulator-control unitBearwasher motorRight front ABS wheel sensorRight front airbag s€nsorBightfront parking lightRight front side marker lightRight front turn signal lightRight headlightRight hornwash€rfluid level switchWindshield washer motor
812
110112
7
222222
I22
Bight side o{ engine compartmentBehind right side of {ront bumperRight side ot engine compartmentBehind right side of front bumperBehind right headlightBehind rightside of Jront bumperBehind right headlightBehind right headlightBehind front bumperBehind rightside of tront bumperBehind rioht side of front bumoerCanada
G202
G2016Behind rightside of tront bumper
Behind rightside of Jront bumper
Body ground via €nginecompartment wtre harnessBody ground via engine.omnerhent wire harness
22-18

Connectors and Harnesses
Engine Compartment Wire Harness (Left branch)
AirJuel (A,,/F) ratio sensorBrake fluid level switchCondenser fan motorCruise control actuatorELD unitFog light connectorLeft front ABS wheel sensorLeft front airbag sensorLeft front parking lightLeft front side marker lightLeft lrontturn signal lightLeft headlightLeft hornRadiator fan motorRadiator fan switchSecondary heated oxygen (SHO2S)
Test tachometer connectorWindshield wiper motorUnder'hood fuse/relay boxconnector A {see page 22-44)Under-hood f use/relay boxconnector B (see page 22-44)Under hood fuse/relay boxconnector C (see page 22-44)Under hood fuse/relay boxconnector D (see page 22 44)Under-hood fuse/relay box
Front of engine companmentLeft side of engine compartmentLeft side of engine compartmentLeft side o{ engine compartmentFront of engine compartmentUnder right side of cowl coverUnder'hood f use/relay boxLeft side of engine compartmentLeft side of engine companmentBehind left side of front bumperBehind left headlightBehind left side of front bumperEehind left headlightBehind left headlightBehind front bumperLeft side of engine compartmentFront of engine compartmentLeft side of engine compartment
Left side of engine companmentL.Jnder left side of cowl coverL.Jnder hood fuse/relay box
L.Jnder hood fuse/relay box
L.Jnder'hood f use/relay box
underhood fuse/relay box
Under-hood fuse/relay box
24222
2519
12
17
13202123
3
117
I
10
5
6
l2
2243,l
222223l224
252
5
12
Connector to Harness Index (cont'dl
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22-20

Gonnectors and Harnesses
a
Floor Wire Harness {Rear side}(cont'dl
Cargo areaDriver's door switchEVAP emission bypass solenoid valveEVAP emission control canister ventshut valveFuel pump/sending unitFuel tank pressure sensorLeft back-up lightLeft rear ABS wheel sensorLeft rear side marker lightLeft rear speakerLeft rear turn signal lightLeft side seat belt tensionerLeft taillighVbrake lightNoise condenser (rear windowdefogger)Noise condenser (rear window wiper)Passenger's door switchRear window wiper intermiftentcontrolunitRight back-up lightRight taillighvbrake tightRight rear turn signal lightBight rear ABS wheel sensorRight rear side marker lightRight rear speakerRight side seat belt tensioner
c554
Fueltank
FueltankFueltankLeft taillightLeft rear offloorBehind left side of rear bumperLeft quarter panelLefttaillightLeft B-pillarLeft taillightRight quarter panel
Right quarter panelRight B pillarRight q uarter panel
Right tai ightRight taillightRight taillightRight side of cargo area
side of cargo areaLeft B pillarFueltank
Right quaner panel
6224
I32512642A527'13
181011
222021151912117
I
2122
5322222232
232222212
12
2120
Behind right side of rear bumperRight quaner panelRight B-pillarRight quaner panelHatch wire harness (see page22 39)Hatch wire harness (see page
rear seal bdcl Bodv ground vta
Right side of cargo area Body ground via floor wire
Connector to Harness Index (cont'dl
22-36

5
Turn the low beams on.
Determine ifthe headlights are aimed properly.
Vertical adjustment:
Measure the height ofthe headlights (A). The lights
should reflect 52 mm (2.'1 in.) below headljght
height (B).
6. lf necessary, adjust the headlights to local
requirements by turning the vertical adjuster.
i
Headlight Replacement
Remove the front bumper (see page 20-85).
Disconnect the connectors (A) from the headlight(B).
Remove the five mounting bolts, then remove the
corner upper beam (C) and headlight assembly.
Install in the reverse order of removal.
After replacement, adjust the headlights to local
requirements.
'1.
2.
5.
22-79

Exterior Lights
1.
2.
Taillight Replacement
Remove the rear bumper (see page 20-86).
Open the tailgate, and disconnect the connectors(A) from the taillight (B).
Brako/Taillight; 2115W
Turn Signal Light: 21 W
Back-up Light: 21W
Remove the mounting nuts and bolts, then remove
the taillight.
Turn the bulb socket 45' counterclockwise to
remove the bulb socket.
When installing the taillight. check the gasket; if it is
distorted or stays compressed, replace it.
After installing the taillight. run water over the
taillight to make sure it does not leak.
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22-82
High Mount Brake Light
Replacement
1. Open the hatch.
2. Remove the plastic trim.
3. Disconnectthe 2P connectors (A)from the high
mount brake light (B).
High Mounl Brake Light: 5 W x 5
Carefully remove the high mount brake light.
lnstall the light in the reverse order of removal.5.
'

License Plate Light Replacement
1.Remove the hatch lower trim panel (see page 20-
Pullthe license plale light assembly out. and
disconnect the 2P connector (A) from the light.
License Plate Light: 5Wx2
3.
4.
'[-J^,^f , t lo \
+tiP'-t \-J'fl^
"/ \==-^
Separate the lens (B) and housing (C), then remove
the bulb.
lnstallthe light in the reverse order of removal.
Side Marker Light Replacement
1. Carefully pry the light (A) outofthe rear bumper,
and disconnect the 2P connector (B) from the light.
Be careful not to damage the rear bumper.
Side Marker Light:5W
2.Remove the bulb socket (A) by turning it 45'
counterclockwise. then reolace the bulb.
22-83

Horns
1.
3.
Horn Test/Replacement
Remove the front bumper {see page 20-85).
Disconnect the 1P connector (B), and remove thehorn (A).
Test the horn by connecting battery power to the
terminal (A) and ground to the bracket (B). The horn
should sound.
4. lf it fails to sound, replace it.
22-122
1.
Horn Switch Test
Remove the steering column covers (see page '17-
9).
Disconnecl the dashboard wire harness B 5P
connector (A) from the cable reel (B).
Using a jumper wire . connect the dashboard wire
harness B 5P connector (A) No. 2 terminal to bodyground .
. lf the horns sound, goto step 4.. lf the horns do notsound, checkthese items:- Horn relay- No.7 (15A)fuse in the under-hood fuse/relay
box- Horns (see page 22-122).- An open in the wire
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