battery HONDA CIVIC 2003 7.G Workshop Manual

sRs
6.
SRS Indicator Circuit Troubleshooting (cont'dl
7.
Disconnect SRS unit connector C (8P) from the SRS
unit {see step 7 on page 23-22).
Disconnect gauge assembly connector A (22P).
Connect a voltmeter between the No, l4terminal of
gauge assembly connector A (22P) and body
ground. Turn the ignition switch ON (ll), and
measure voltage. There should be 0.5 V or less.
GAUGE ASSEMBLY CONNECTOR A {22P)
Wire side of female terminals
ls the voltage as specitied?
YES-Faulty SRS unit; replace the SRS unit (see
page 23-'l22l.a
NO-Short to power in the PNK wire of dashboard
wire harness A or in the floor wire harness; replace
the faulty harness.l
L Turn the ignition switch OFF. Check the No. 10
{7.5A)fuse in the under-dash fuse/relay box.
ls the tuse blown?
YES-Go to step 10.
NO Go to step 9.
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9. Connect a voltmeter between the No.2 terminal of
gauge assembly connector B (22P) and body
ground. Turn the ignition switch ON (ll), and
measure the voltage. There should be battery
voltaqe.
GAUGE ASSEMBLY CONNECTOR B (22P}
YEL
12345X68910
ll12,/ ,/,/x11o2122
Wire side of female terminals
ls therc battery voltage?
YES Faulty SRS indicator circuit in the gauge
assembly or poor contact at gauge assembly
connector B (22P) and the gauge assembly; if the
connection is OK, replace the gauge assembly.l
NO Open in the under-dash fuse/relay box No. 10
(7.5A) fuse circuit, or open in the YEL wire of
dashboard wire harness A. lf the under-dash fuse/
relay box is OK, replace lhe faulty harness.l
Replace the No. 10 (7.5A) fuse, then check to see if
the indicators comes on.
Do the indicators come on?
YES The system is OK at thls time.l
NO Repair the short to ground in the under-dash
fuse/relay box No. 10 (7.5A)fuse circuit.l
10.

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The SRS lndicator Stays On When ln "SCS"
Menu Method
NOTE:. lf you cannot retrieve DTCSwith the PGM Tester
using the SRS menu method. retrieve the flash codeswith the Tester in SCS mode {see page 23-24|,.. A new SRS unit must sense the entire system is OK
before completing its initial self-test. The most
common cause of an incomplete self-test is the
failure to replace all deployed parts after a collision,
in particular, seat belt tensioners and seat belt buckletenstoners.. An incomplete self-test prevents the PGM Tester fromretrieving DTCS, although flash codes are available in
the Tester's SCS mode.
1 . Erase the DTC memory using the MES connector(see page 23-26).
Does the SRS indicator go off while you are
erasing the DTC memory?
YES-Go to step 42.
NO Go to step 2.
Check the No. '13 { 10A) fuse in the under-dash
fuse/relay box.
lsthe f use OK?
YES--Go to step 19.
NO Go to step 3.
Replacethe No. 13 (10A) fuse.
Turn the ignition switch ON (ll), and wait for 30
seconds. Then turn the ignition switch OFF.
Check rhe No. 13 (10A) fuse.
ls the f use OK?
YES The system is OK at this time.I
NO Go to step 6.
3.
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6. Replace the No. 13 (10A) fuse.
7. Turn the ignition switch OFF. Disconnect the
battery negative cable, and wait for 3 minutes.
8. Disconnect the driver's airbag 4P connector (see
step 2 on page 23-21).
9. Disconnect the front passenger's airbag 4P
connector (see step 3 on page 23,21).
10. Disconnect both seat belt tensioner 2P connectors(see step 5 on page 23-221.
'11. DisconnectSRS unitconnectorA{18P)fromthe
SRS unit (see step 7 on page 23-22],.
'12. Reconnect the battery negative cable.
13. Turn the ignition switch ON (ll), and wait for 30
seconds. Then turn the ignition switch OFF.
14. Checkthe No. 13 ('10A) fuse.
ls the f use OK?
YES-Short to ground in the SRS unit; replace the
SRS unit (see page 23-122).a
NO Go to step 15.
15. Replace the No. 13 (10A) fuse.
{cont'd)
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sRs
from the under-dash fuse/relav bor.
11.
18.
SRS Indicator Circuit Troubleshooting (cont'd)
'16. Disconnect dashboard wire harness B connector S
Turn the ignition switch ON {ll), and wait for 30
seconds. Then turn the ignition switch OFF,
Check the No. 13 (10A) fuse.
ls the f use OK?
YES Short to ground in dashboard wire harness
B; replace dashboard wire harness B.I
NO-Short to ground in the under-dash fuse/relay
box; replace the under-dash fuse/relay box.l
Turn the ignition switch OFF. Disconnect the
battery negative cable, and wait for 3 minutes.
Disconnect the driver's airbag 4P connector (see
step 2 on page 23-2'l).
Disconnect the front passenger's airbag 4P
connector (see step 3 on page 23-21).
Disconnect both seat belt tensioner 2P connectors
(see step 5 on page 23-22).
Disconnect SRS unit connector A (18P) from the
SRS unit (see step 7 on page 23-22).
19.
20.
21.
22.
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24.Beconnect the battery negative cable.
Connect a voltmeter between the No. 3 terminal of
SRS unit connector A (18P) and body ground. Turn
the ignition switch ON (ll), and measure the voltage.
There should be baftery voltage.
SRS UNIT CONNECTOR A (18PI
Wire side of female terminals
ls there battery voltage?
YES Go to step 29.
NO Go to step 26.
Turn the ignition switch OFF.
Disconnect dashboard wire harness B connector S
26.
27.
PNK
from the under-dash fuse/relav box.

A
\'l9
Driver's Airbag Replacement
Removal
1. Disconnectthe battery negative cable, and wait atleast 3 minutes before beginning work.
2. Remove the access panel (A) from the steering
wheel, then disconnect the driver's airbag 4p
connector (B)from the cable reel.
Remove the maintenance cover (A), then remove
the two Torx bolts (B) using a Torx T3O bit.
Disconnect the horn switch connector (1P) (D).
Remove the driver's airbag (C).5.
lfc
23-113
Installation
1. Connect lhe horn switch connector (1P) to thedriver's airbag.
2. Place the new driver's airbag (A) inthesteering
wheel, and secure it with new Torx bohs (B), and
installthe maintenance cover (C).
a9.8 N.m {1.0 kgf.m, 7.2 lbt.ft)
Connect the cable reel to the driver's airbag 4P
connector (A), then installthe access panel (B) on
the steering wheel.
Connect the battery negative cable.
After installing the airbag, confirm proper system
operation:
. Turn the ignition switch ON (ll); the SRS indicator
should come on for about 6 seconds and then go
off.. Make sure the horn works.
4.
5.

sRs
Front Passenger's Airbag Replacement
Removal
1. Disconnectthe battery negative cable, and wait at
least 3 minutes before beginning work,
2. Remove the glove box stops, and lower the glove
box.
3. Disconnect the front passenger's airbag 4P
connector (A) from dashboard wire harness B.
Remove the three mounting nuts (A) from the
bracket. Cover the lid and dashboard with a cloth,
and pry carefully with a screwdriver to lift the front
passenger's airbag (B) out ofthe dashboard.
NOTE:The airbag lid has pawls on its side which
4.
aftach it to the dashboard.
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trr
Installation
1. Place the new front passenger's airbag (A) into the
dashboard. Tighten the front passenger's airbag
mounting nuts (B).
9.8 N m {1.0 kgf.m,7.2lbf ft}
Connect the front passenger's airbag 4P connector
(A)to dashboard wire harness B.
Raise the glove box, and reinstall the stops.
Reconnect the battery negative cable.
After installing the airbag, confirm proper system
operation; Turn the ignition switch ON (ll); the SRS
indicator should come on for about 6 seconds and
then go off.
L
4.

)Side Airbag Replacement
)
NOTE: Review the seat replacement pro6edure in the
Body section before pertorming repairs or service.
Removal
1. Disconnectthe battery negative cable, and wait atleast 3 minutes before beginning work.
2. Disconnect the side airbag harness 2P
connector {A).
Remove the seat assembly (see page 20-71) and
seat-back cover (see page 20-75).
Remove the mounting nut (A) and the side
airbag (B).
3.
l,o
23-115
Installation
NOTE:. lf the side airbag lid issecured byatape, removelhe
rape.. Do not open the lid of the side airbag cover.. Use new mounting nuts tightened to the specified
torque.. Make sure that the seat-back cover is installedproperly, lmproper installation may prevent proper
deployment.. Be sure to install the harness wires so that they arenot pinched or interfering with other parts.
1. Place the new side airbag on the seat-back frame(A). Tighten the side airbag mounting nuts (B).
2. Installthe seat-back cover {see page 20-75).
3. Installthe seat assembly (see page 20-71), then
connect the side airbag harness 2P connector.
4. Move the front seat and the seat-back through their
full ranges of movement, making sure the harness
wires are not pinched or interfering with other parts.
5. Reconnect the battery negative cable.
6. After installing the side airbag, confirm proper
system operation;Turn the ignition switch ON (ll);
the SRS indicator should come on for about 6
seconds and then go off.

sRs
Airbag Disposal
Special Tool Required
Deployment tool 07HAz-SG00500
Before scrapping any airbags, side airbags, seat belt
tensioners, or seat belt buckle tensioners (including
those in a whole vehicle to be scrapped), the airbags,
side airbags, seat belt tensioners, or seat belt buckle
tensioners must be deployed. lf the vehicle is still within
the warranty period, the Honda District Service
Manager must give approval and/or special instruction
before deploying the airbags, side airbags, seat belt
tensioners, or seat belt buckle tensioners. Only after the
airbags, side airbags, seat belt tensioners, or seat belt
buckle tensioners have been deployed (as the result of
vehicle collision, for example), can they be scrapped.
lf the airbags, side airbags, seat belt tensioners, and
seat belt buckle tensioners appear intact (not deployed),
treat them with extreme caution. Follow this Drocedure.
Deploying Airbags in the Vehicle
lf an SRS equipped vehicle is to be entirely scrapped, its
airbags, side airbags. seat belt tensioners. and seat belt
buckle tensioners should be deoloved while still in the
vehicle. The airbags, side airbags, seat belttensioners,
and seat belt buckle tensioners should not be
considered as salvageable parts and should never be
installed in another vehicle.
1. Turn the ignition switch OFF, then disconnect the
battery negative cable, and wait at least 3 minutes.
2. Confirm that each airbag, side airbag, or seat belt
tensioner is securely mounted.
3. Conf irm that the specia I tool isfunctioning properly
by following the check procedure on the tool label.
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Driver's Airbag:
4. Remove the access panel f rom the steering wheel,
then disconnect the driver's airbag 4P connector
from the cable reel (see step 2 on page 23-21).
Front Passenger's Airbag:
5. Lowerthe glove box, then disconnectthe front
passenger's airbag 4P connector from dashboard
wire harness B (see step 3 on page 23-211.
Side Airbag:
6. Disconnect the side airbag 2P connectors from the
floor wire harness (see step 4 on page 23-211.
Seat belt tensioner:
7. Disconnect the seat belt tensioner 2P connectors
from the floor wire harness {see step 5 on page 23-
22). Pull the seat belt out all the way, and cut it off.
Seat belt buckle tensioner:
8, Disconnect the seat belt buckle tensioner 4P
connectors from the floor wire harness (see step 6
on page 23-221.

)
9. Cut off each connector, strip the ends of the wires,
and connect the deployment tool alligator clips (A)
to the wires. Place the deployment tool at least 30
feet (10 meters) away from the vehicle.
NOTE: The driver's airbag and the front passenger's
airbag each have four wires, two yellow and two
red. Twist each Dair of unlike colored wires
together, and connect an alligator clip to each pair.
I
!
10. Connect a 12 volt battery to the tool.
. lf the green light on the tool comes on, the igniter
circuit is defective and cannot deDlov the
component. Go to Disposal of Damaged
ComDonents.. lf the red light on the tool comes on, the
component is ready to be deployed.
11. Push the tool's deployment switch. The airbags and
tensioners should deploy (deployment is both
highly audible and visible: a loud noise and rapid
inflation of the bag, followed by slow deflation).
. lf the components deploy and the green light on
the tool comes on, continue with this procedure.
. lf a component doesn't deploy, yet the green
light comes on, its igniter is defective. Go to
Disposal of Damaged components.. During deployment, the airbags can become hot
enough to burn you. Wait 30 minutes after
deployment before touching the airbags.
12. Dispose ofthe complete airbag. No pan of it can be
reused. Place it in a sturdy plastic bag (A), and seal
rt securery.
(cont'd)
/:
i'..-':
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sRs
Airbag Disposal (cont'dl
Deploying Components Out of the Vehicle
lf an intact airbag or tensioner has been removed from
a scrapped vehicle, or has been found defective or
damaged during transit, storage, or service, it should be
deoloved as follows:
1. Confirm that the special tool isfunctioning properly
by following the check procedure on this page or
on the tool label.
2. Position the airbag face up, outdoors, on flat
ground, at least 30 feet (10 meters) from any
obstacles or DeoDle.
3. Follow steps 9 through 1 1 of the in-vehicle
deployment procedure.
Disposal of Damaged Components
1. lf installed in a vehicle, follow the removal
procedure for the driver's airbag (see page 23-113),
front passenger's airbag (see page 23-114), side
airbag (see page 23-115). seat belt tensioner (see
page 23-4), and seat belt buckle tensioner.
2. In all cases. make a short circuit by cutting,
stripping, and twisting together the two inflator
wires.
NOTE; The driver's and passenger's airbag each
have four wires: twist each pair of like-colored
wires together
Package the component in the same packaging that
the new reolacement Dart came in.
Mark the outside of the box "DAMAGED AIRBAG
NOT DEPLOYED'" ''DAMAGED SIDE AIRBAG NOT
DEPLOYED", "DAMAGED SEAT BELT TENSIONER
NOT DEPLOYED" or "DAlvlAGED SEAT BELT
BUCKLE TENSIONER NOT DEPLOYED" so it does
not get confused with your parts stock.
Contact your Honda District Service Manager for
how and where to return it for disposal.
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Deployment Tool Check
1. Connect the yellow clips to both switch protector
handles on the tool; connect the tool to a battery.
2. Push the operation switch: green means the tool is
OK; red means the tool is faulty
3. Disconnectthe battery and the yellow clips.
J

)
3.
4.
Cable Reel Replacement
Removal
1. Make sure the front wheels are aligned straight
ahead.
Disconnect the battery negative cable, and wait at
least 3 minutes.
Remove the driver's airbag {see page 23-113).
Disconnect the connector (Al from the cruise
control sevresume switch, then remove the
steering wheel bolt (B).
Align the front wheels straight ahead, then remove
the steering wheel with a steering wheel puller (see
step 3 on page '17-6).
Do not tap on the steering wheel or steering
column shaftwhen removing the steering wheel.
)
5.
I,
6. Remove the dashboard lower cover (Ai.
Remove the column cover screws (A), then remove
the column covers (8, C).
7.
(cont'd)
23-119