connector 3p HONDA CIVIC 2003 7.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 2003, Model line: CIVIC, Model: HONDA CIVIC 2003 7.GPages: 1139, PDF Size: 28.19 MB
Page 663 of 1139

Door Glass and Regulator Replacement
NOTE: Put on gloves to protect your hands.
1. Remove these items:
. Door panel (see page 20-4). Plastic cover. as necessary (see page 20-2)
2. Carefully raise the glass (A) until youcanseethe
bolts, then remove them. Carefully pull the glass
out through the window slot. Take care not to drop
the glass inside the door.
Fastener Locations
):Boh,2
@
6x1.0mm9.8 N m {1.0 kgl.m, 7.2 lbf.ftl
3. Disconnect and detach the connector (A) and
harness clip (B) from the door.
Fastonor Locations
C>: Bolt.1 D>: Bolt,5
6x1.0mm8 N.m(0.8 kgf.m,6 rbf.ftl
Remove the bolts (C), and loosen the bolts (D), then
remove the regulator (E) through the hole in the
door,
Apply multipurpose grease to all the sliding
surfaces of the regulator (A) where shown.
Installthe glass and regulator in the reverse order
of removal, and note these items:
. Rollthe glass up and down to see if it moves
freely without binding.. Make sure that there is no clearance between the
glass and glass run channel when the glass is
ctoseo.. Adjust the position of the glass as necessary (see
page 20-1 1).. Check for water leaks (see step 7 on page 20-121.. Test-drive and check for wind noise and rattles.. When reinstalling the door panel, make sure the
plastic cover is installed properly and sealed
around its perimeter.
20-9
Page 669 of 1139

Power Mirror Replacement
1.
2.
5.
Lower the door glass fully.
Carefully pry out the mirror mount cover (A) by
hand in the sequence shown. Disconnect the
tweeter connector (B), and release the wire harness
(C) from the hook (D).
Fastener Location
) : Clip, 1
3. Remove the door panel (seepage20-4).
4. Disconnectthe connector (A), and detach the
harness clip (B). While holding the mirror {C),
remove the nuts, then remove the mirror. Take care
not to scratch the door.
Fastener Locrtions
O: Nut.3
lnstall the mirror in the reverse order of removal,
and note these items:
. Make sure the connector is plugged in properly.
. Attach the harness clip.
Mirror Holder Replacement
1. Carefully pulloutthe bottom edge ofthe mirror
holder (A) by hand. Take care not to scratch the
mrrror.
5.
Separate the mirror holder from the actuator (B) by
slowly pulling them apart while detaching the clips
(C). lf equipped, disconnect the mirror defogger
connectors{D) from the heater pad terminals.
lf equipped, reconnect the mirror defogger
connectors.
Reattach the clips of the mirror holder to the
actuator, then position the mirror holder on the
actuator. Carefully push on the clip portions of the
mirror holder untilthe mirror holder locks into
prace.
Check the operation of the actuator
20-15
Page 679 of 1139

Rear Window Replacement
NOTE:. Put on gloves to protect your hands.. Wear eye protection while cutting the glass adhesive
with piano wire.. Use seat covers to avoid damaging any surfaces.. Do not damage the rear window defogger grid lines
and terminals.
1.Remove these items:
. Hatch lower trim panel (see page 20-53). Hatch spoiler (see page 20-99)
Remove these items:
. High mount brake light {see page 22-821. Rear window wiper motor {see page 22-1461
Disconnect the rear window defogger connectors
(A).
4.lf the old rear window is to be reinstalled, make
alignment marks across the glass and body with a
grease pencrl,
Apply protective tape along the inside and outside
edges of the hatch. Using an awl, make a hole
through the adhesive from inside the vehicle at the
corner portion of the rearwindow. Push the piano
wire through the hole, and wrap each end around a
piece of wood,
6. With a helper on the outside, pull the piano wire (A)
back and Jorth in a sawing motion. Hold the piano
wire as close to the rear window (B) as possible to
prevent damage to the hatch, and carefully cut
through the adhesive {C} around the entire rear
Cutting positions:
7. Carefully remove the rear window.
(cont'd)
20-25
Page 695 of 1139

6. Remove the sunshade (A),
::lll' =r'"'---
----.-.. --.,
'l'i
?,
7.Remove both front sunshade base sliders (A) and
both rear sunshade base sliders (B)
t'-^'
'a{
8.
9.
Installthe sunshade in the reverse order of removal,
and check the glass height adjustment (see page
20-37 ).
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
1.
Motor Replacement
Remove the headliner (see page 20-54).
Put on gloves to protect your hands. Disconnecl the
connector (A), and remove the bolts, then remove
the motor (B).
Fastener Locations
>:Bolt,2 A
@@
..
{0.9 kgf.m.7 rbf.ftl
Installthe motor in the reverse order of removal,
and note these items:
. lvlake surethe connector is plugged in properly.
. Check the motor operation.
20-41
Page 696 of 1139

Moonroof
1.
Frame and Drain Tube Replacement
Remove these items:
. Headliner (see page 20-54). Moonroof glass (see page 20-37)
Put on gloves to protect you r hands. Disconnect the motor connector (A), open/close-tilt/close switch connector
{B), moonroof control unit connector {C), auto-stop switch connector (D), and the drain tubes (Ei, and remove the
moonroof relays (F).
Fastenor Locations
> : Bolt, 10
{um
/^
6x1.0mm9.8 N.m(1.0 kgf.m,7.2lbf ft)
4.
5.
2.
irl
@
Remove the interior harness (G) by detaching the harness clips (H).
With an assistant holding the frame (l). remove the bolts, starting at the rear, and release the rear hooks (J) by
moving the f rame forward, then remove the frame.
With the help of an assistant, carefully remove the frame through the passenger's door opening. Take care not to
scratch the interior trim and body, or tear the seat covers.
20-42
Page 697 of 1139

6. To remove a front drain valve (A)from the body,
remove the kick panel, left or right (see page 20-50).
Tie a string to the end of the drain tube, then pull
the front drain tube (B) down out of the front pillar.
To remove a rear drain valve (A) from the cargo
compartment, remove the rear side trim panel (see
page 20-51).Detach the clips (B), then remove the
drain tube (C),
B
1.
8. Installthe frame and drain tube in the reverse order
of removal, and note these items:
. Before installing the frame, clear the drain tubes
and drain valves using compressed air.. Check the frame seal.. Clean the surface ofthe frame.. When installing the frame, first attach the rear
hooks into the body holes.. Make sure the connectors are plugged in
properly.
. When connecting the drain tube, slide it overthe
frame nozzle at least 10 mm (0.39 in.)..Installthetubeclip(A) on the drain tube (B) as
shown.
Upward
t-
I
I
B
Check for water leaks. Let the water run freely from
a hose without a nozzle. Do not use a high-pressure
spray.
9.
20-43
Page 698 of 1139

Moonroof
Drain Channel Slider and Cable Assembly Replacement
1. Remove the frame (see page 20-42).
2. Remove these parts from the frame:
. Sunshade (see page 20-40). Moonroof motor (see page 20-41)
3. Put on gloves to protect your hands, Remove the
screws (A, B), then remove the slide stops (C) and
cable tube rear brackets (D). Remove the bolts (E)
from the cable tube side bracket (F) and the cable
tube mounting screws (G) from both sides of the
frame (H).
Fastener Locations
A> r Screw.2 B): Screw,2
@@
r):
Position switch side:
6x1.0mmA c g,a N.m
No switch sidel
o
E>:Bolt,2
Screw
6\-'1
6x1.0mm C9.8 N.m11.0 kgf.m, 7.2 lbf.ft)
Detach the onen switch connector clip {l)from the
frame.
B
V
20-44
5. Pivotthe glass bracket (A) down by sliding the link
lifter (B) back, then slide both glass brackets back
with the link lifter.
Slide the cable assembly (A) and both glass
brackets (B) back, then remove them from the
frame (C).
Page 705 of 1139

Trim Removal/lnstallation - Rear Side Area
NOTE:. Put on gloves to protect your hands.. When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.. Take care not to bend or scratch the trim and panels.
'1. To remove the rear side trim panel, remove these items:
. Rear seat cushion and rear seat-back (see page 20-80). Cargo floor mat and cargo area floor (see page 20-52). Rear trim panel {see page20-52)
Remove the trim as shown. On the right side, disconnect the cargo compartment light connector.
Installthe trim in the reverse order of removal, and note these items:
. Replace any damaged clips.. Make sure the cargo compartment light connector is plugged in properly.
.lfthethreadsontherearsidetrimpanel mounting self-tapping ET screws are worn out, use an oversized self-
tapping ET screw (P/N 90137-S1A-Eo1 1) made specifically for this application.. When installing the rear side shelf, slip the rear seat belt through the slit in the trim.' Apply iiquid thread lockto the anchor bolts before reinstallation.. Before installing the anchor bolts, make sure there are no twists or kinks in the belt.
2.
3.
Fasten€r Locations
A>:Clip,11 B > rClip,2
SELF-TAIscREws5x0.8mm
{0.4 kgf m,3lbf.ft)
REAR BULKHEAOCOVER
TRIM
SIDE SHELF
REAR SEAT SELT
SIDE TRIM PANEL
SEATSTRIKER CAP
FRONT SEAT AELTLOWER ANCHOR BOLT7/16-20UNF32 N.m{3.3 kgf m,24lbt.tt)
c>rClap,l
-..:.:'
SILL TRIM
.F.-*-.n. \::: :\,/ I
,/ \*JREAR SEAT BELT LOWER \ANCHOF BOLT \7/16-20UNF \32 N m (3.3 kgf m, 24 lbf ft, \LOWERREAR SPEAKER COVERANCHOR CAP
20-51
Page 711 of 1139

Consoles
Console, Front and Rear Removal/lnstallation
NOTE: Take care not to scratch the front seal,
dashboard, and related parts.
1. Remove the rear console (A).
-1 Slide the front seat forward fully on each side.-2 Remove the screws {B)from the rear portion of
the rear console,-3 Slide the front seat rearward fully on each side.-4 Pullthe front portion of the rear console up to
detach the clips (C) and hooks (D), then release
the rear console from the front console (E).
-5 Starting atthe rear, pullthe rear console up,
then remove it.
Fastener Locations
B >:Screw, 2 C >: Clip, 2
2. Remove the front console (A).
-1 Pull out the dashboard center lower cover {B)
to detach the clips (C).
-2 Dlsconnect the accessory power socket
connector (D).
3 Remove the console box mat (E).
-4 Remove the bolts (F), screws (G), and clips (H).
-5 Gently pull out the front console to release the
hooks (l)and pins (J).
Fastener Locations
C>:Clip,3 F>i Bolt,2 G>:Screw.2 H):Clip,2
..4- 4!-- fF- ,-('E9'/*'*q'J-L}*J\./-d
98Nm(1.0 kgt.m,7.2lbf.ft)
Install the console in the reverse order of removal,
and note these ltems:
. Replace any damaged clips.. Make sure the accessory power socket connector
is plugged in properly.
. Push the clips into place securely.
6x1.0mm
20-57
Page 715 of 1139

Shift Lever Trim Removal/lnstallation
NOTE:. Take care not to scratch the dashboard and related
pa rts.. Put on gloves to protect your hands.
1. Remove the glove box (see page 20-63).
2. Remove the shift knob.
Using a ratchet wrench and an 11 inch extension(A) wrapped with a shop towel (B), carefully insert
the extension through the glove box opening, andpush the shift lever trim (C) from under the trim to
release the clips (D) and hooks (E) of the left side.
Fastener
D>clip,
i:F\V
Locations
2 E >Hook,2
.-a7
-t1
u
4. Pull outthe shift levertrim (A) by hand to release
the remaining cllps (8, C) and hooks (D), and
disconnect the hazard warning switch connector (El,
then remove the trim.
Fastener Locations
B >:Clip, 1C>: Cl;p, 1 D>: Hook,3
,,.;w,
Install the trim in the reverse order of removal, and
note these rtems.
. Make sure the hazard warning switch connectot
is plugged in properly.. Push the clip and hook portions into place
securely,
-
,,
20-61