Circuit HONDA CIVIC 2003 7.G Service Manual

PGM-FI System
aDTG Troubleshootang (cont'dl
DTC P0128: Cooling System Malfunction
NOTE; lf the DTCS listed below are stored at the same
time as DTC P0128. troubleshoot those DTCS first, thenrecheck for P0128.
P0107, P0108, P1128, P1129: N4anifold absolutepressure (MAP) sensor
P] I06, P1 107, P1 108: Barometric pressure (BARO)
sensor
P1259: VTEC system
P01 16, P01 17, P01 18: Engine coolant temperature (ECT)
sensor
P01 12, P01 13: Intake air temperature (lAT) sensor
P0500: Vehicle speed sensor {VSS)P0335, P0336: Crankshaft position (CKP) sensor
P0300: Random misfire
P0301, P0302, P0303, P0304: No. 1, No. 2, No.3 or No.4
cylinder misfire
P0505: ldle control system malfunction
P1519: ldle air control (lAC)valve
DTC P0128 can occasionally set when the hood is
opened while the engine is running.
1. Check the engine coolant level
Is the engine coolant level low?
VES Refill the engine coolant. lf necessary, repair
the coolant leakage.l
NO Go to step 2.
2. Turn the ignition switch ON (ll), and make sure the
A,/C is off.
11-64
\
3. Check the radiator fan.
Does the tadiator fan keep running?
YES Checkthe rad iato r fan circuit (see page 10-
14), the radiator fan switch circuit (Short) (see page
10-'16), and the radiator fan switch (see page 10-17).
Also, inspect the ECT and IAT circuits and terminal
connections. lf the circuits, the switch, and the
connections are OK, update the ECI\4 if it does not
have the latest software. or substitute a known-good ECM, then recheck (see page 1 1-6). lf the
symptom/indication goes away with a known-good
ECM, replace the original ECM.I
NO Replace the thermostat (see page 10-8).1

DTC P0134: Ay'F Sensor (Sensor 1) No Activity
Detected
1. Check the attachment state of the A,/F sensor(Sensor 1).
ls it slacked f rom the exhaust pipe?
YES- Reinstall the Ay'F sensor (Seneor 1) (see page
11-113).t
NO-Go to step 2.
2. Reset the ECM (see page 1 1-4).
3. Stan the engine. Hold the engine speed at
3,000rpm with no load (in neutral) until the radiator
fan comes on, then let it idle for 2 minute.
ls DTC PO134 indicated?
YES-Replace the Ay'F sensor {Seneor 1) (see page
11-113).t
NO - Intermittent failu re, sistem is OK at this time.
Check for poor connections or loose terminals at
the Ay'F sensor (Seneor 1 ) and the ECM.I
DTC P0137: Secondary HO2S (Sensor 2)
Circuit Low Voltage
1. Reset the ECM (see page I1-4)
2. Start the engine. Hold the engine at 3,000 rpm wilh
no load (in neutral) until the radiator fan comes on.
3. Check the secondary HO2S (Sensor 2) output
voltage at 3,000 rpm with the scan tool.
ls there 0.3 V or less?
YES Go to step 4.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the secondary HO2S (Sensor 2) and at the ECM.I
Turn the ignition switch OFF.
Disconnect the secondary HO2S (Sensor 2) 4P
connector.
Turn the ignition switch ON (ll).
Check the secondary HO2S (Sensor 2) output
voltage with the scan tool.
ls there 0.3 V or less?
YES Go to step 8.
NO Replace the secondary HO2S (Sensor 2).1
Turn the ignition switch OFF.
Disconnect ECM connector E (31P).
icont'd)
4.
5.
6.
7.
8.
9.
11-65

PGM-FISystem
aDTC Troubleshooting (cont'dl
10. Check for continuity between the secondary HO2S(Sensor 2) 4P connector terminal No. 2 and bodygrou nd.
SECONDARY H02SISENSOR 2) 4P CONNECTOR
Terminal side of male terminals
ls there continuity?
YES-Repair shon in the wire between the ECM(E2) and the secondary HO2S (Sensor 2). t
NO Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I|
11-66
DTC P0138: Secondary HO2S (Sensor 2)
Circuit High Voltage
1. Resetthe ECM {see page'11-4).
2. Startthe engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
3. Check the secondary HO2S (Sensor 2) output
voltage at 3,000 rpm with the scan tool.
ls thete 1.0 V or morc?
YES Go to step 4.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the secondary HO2S (Sensor 2) and at the ECM.I
4. Turn the ignition switch OFF.
5. Disconnect the secondary HO2S (Sensor 2) 4P
connector.
Connect secondary H02S (Sensor 2) 4P connector
terminals No. 1 and No. 2 with a jumper wire.
SECONDARY HO2S{SENSOR 2) 4P CONNECTOR
JUMPER WIRE
SG3 (PNKISHO25 (WHT/RED)
Terminal side oJ male terminals
7. Turn the ignition switch ON (ll).

PGM-FISystem
3.
DTC Troubleshooting (cont'dl
DTC P0141: Secondary HO2S (Sensor 2l
Heater Circuit Malfunction
1. Reset the ECM (see page 1 l-4)
2. Start the engine.
ls DTC P0141 indicated?
YES-Go to step 3.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the secondary HO2S (Sensor 2) and at the ECM.I
Turn the ignition switch OFF.
Disconnect the secondary H02S (Sensor 2) 4P
connecror.
At the secondary HO2S (Sensor 2) side, measure
resistance between H02S 4P connector terminals
No.3 and No. 4.
SECONDARY HO2S (SENSOR 21 4P CONNECTOR
Wire side ol lemale terminals
ls there about 3.3 Q ?
YES Go to step 6.
NO- Replace the secondary HO2S (Sensor 2). t
5.
11-68
6. Check for continuity between body ground and
secondary H02S (Sensor 2) 4P connector terminals
No.3 and No. 4 individually.
SECONDARY HO2S {SENSOR 21 4P CONNECTOR
Wire side of female terminals
ls there continuity?
YES- Replace the secondary HO2S (Sensor 2).1
NO-Go to step 7.
Turn the ignition switch ON (ll).
Measure voltage between secondary H02S 4P
connector terminals No. 3 and No. 4,
SECONDARY HO2S (SENSOR 2l ilP CONNECTOR
t
7.
8.
9.
10.
s02sHTc{BLK/WHTIIG1 (BLK/ORN}
Terminal side of male terminals
ls there battery voltage?
YES Go to step 9.
NO Go to step 12.
Turn the ignition switch OFF.
Disconnect ECM connector E {31P)

PGM-Fl System
6.
1.
DTC Troubleshooting (cont'dl
DTC P0500: VSS Circuit Malfunction
1. Test-drive the vehicle.
2. Check the vehicle speed with the scan tool.
ls the correct speed indicated?
YES-lntermiftent failure, system is OK at this time.
Check for poor connections or loose terminals at
the VSS and at the ECM.I
NO Go to step 3.
3. Turn the ignition switch OFF.
4. Block the rear wheels, and set the parking brake.
5. Raise the front ofthe vehicle, and make sure it is
securely supported,
Turn the ignition switch ON (ll).
Block the right front wheel, and slowly rotate the
left front wheel.
8. Measure voltage between ECM connector
terminals A18 and A24.
ECM CONNECTOR A {31P)
Wire side of female terminals
Does the voltage pulse between 0 V and 5 V or
between 0V and battery voltage?
YES-Update the ECM if it does not have the latest
software, or substitute a known-good ECM. then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECN4.l
NO Go to step 9.
11-80
9. Turn the ignition switch OFF.
10. Disconnect ECM connector A (3'1P).
1 1. Turn the ignition switch ON {ll}.
12. Blockthe right front wheel. and slowly rotate the
left front wheel.
'!3. lMeasure voltage between ECM connector
terminals A18 and A24.
ECM CONNECTOR A I31PI
Wire side of female terminals
Does the voltage pulse between 0 V and 5 V ol
between 0V and battety voltage?
YES Update the ECM if it does not have the latest
software, or substitute a known-good ECM, then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
origlnal ECM.I
NO Check these items:
. A short or an open in the wire between the ECM
(A18) and the VSS.I. lf thewire is OK,testtheVSS (see page 22 71).1

DTC P0563: ECM Power Source Circuit
U nexpected Voltage
1. Reset the ECI\4 {see page l1-4}.
2. Turn the ignition switch OFF.
3. Wait 5 seconds.
4. Turn the ignition switch ON {lll.
ls DTC P0563 indicated?
YES Go to step 5.
NO-lntermiltent failure, system is OK at this time.
Check for poor connections or loose terminals at
the No. 6 ECU (ECM) {15 A) fuse in the under-hood
fuse/relay box and at the ECM.I
Turn the ignition switch OFF.
Disconnect ECI\4 connector E {31P).
Turn the ignition switch ON (ll).
lvleasure voltage between ECM connector terminal
E7 and body ground.
6.
7.
8.
ECM CONNECTOR E {31P}
Wire side ol remale terminals
ls there battery voltage?
YES Go to step 12.
NO Go to step 9.
MRLY
9.
10.
Remove the glove box (see page 20-63).
Remove the PGM-FI main relay 1 (A7.
Check for continuity between ECM connector
terminal E7 and body ground.
ECM CONNECTOR E 131P)
MRLY{RED/YEL)
Wire side of {emale terminals
ls there continuity?
YES-Repair short in the wire between the ECM
{E7) and the PGM-Fl main relay 1 ,I
NO Replace the PGM-Fl main relay 1.1
Turn the ignition suitch OFF.
Reconnect ECM connector E (31P).
11.
tt.
'13.
(conl'd)
11-81

DTG Pl106: BARO Sensor Range/Perfomance
Problem
1. Reset the ECM (see page 11-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on,
then let it idle.
Test-drive with the transmission in 4th gear.
Accelerate for 5 seconds using wide open throttle.
Check for a Temporary DTC with the scan tool.
Is Temporary DTC Pl106 indicated?
YES-Update the ECM if it does not have the latest
software, or substitute a known-good ECM. then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM. !
NO Intermittent failure, system is OK at this
time.I
DTC Pl107: BARO Sensor Circuit Low Voltage
DTC Pl108: BARO Sensor Circuit High
Voltage
1. Reset the ECM {see page 1 1-4).
2. Turn the ignition switch ON (ll).
ls DTC P1107 or P1108 indicated?
YES-Update the ECM if it does not have the iatest
software, or substitute a known-good ECI\4, then
recheck (see page 11-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECI\4.I
NO- Intermittent failure, system is OK at this
trme.l
11-83

PGM-FI System
DTC Troubleshooting (cont'dl
DTC Pl163: Ay'F Sensor (Sensor 1 ) SlowResponse
NOTE: lf DTC P1162 is stored at the same time as DTC
P1163. troubleshoot DTC P1162 first, then recheckfor
DTC P1163.
1. Reset the ECM (see page 1 1-4).
2. Start the engine. Hold the engine at 3,000 rpm with
no load (in neutral) until the radiator fan comes on.
3. Test-drive under the following conditions:
. 55 mph (89 km/h) steady speed' Transmission in sth gear' Until the Ay'F sensor readiness code or
Temporary DTC Pl163 comes on
4. Check for a Temporary DTC with the scan tool.
ls Temporary DTC P 1163 indicated?
YES Replace the Ay'F sensor (Sensor 1).I
NO Intermittent failu re, system is OK at this time.
Check for poor connections or loose terminals at
the A'lF sensor (Sensor 1 ) and at the ECM. t
11-88
DTC Pl164: A,/F Sensor (Sensor 1) Circuit
Range/Performance Problem
1. Resetthe ECI\4 (see page 1t-4).
2. Start the engine. Holdtheengineat3,000 rpmwith
no load (in neutral) until the radiator fan comes on,
3. Test-drive in 3rd gear. Starting at 1,600 rpm,
accelerate using wide open throttle for at least
5 seconds. Then decelerate for at least 5 seconds
with the throttle completely closed until the A,/F
sensor readiness code is set to complete or
Temporary DTC P1 164 comes on.
4. Check for a Temporary DTC with the scan tool.
ls Temporary DTC P1164 indicated?
YES- Replace the A,,/F sensor (Sensor 1). I
NO Intermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the Ay'F sensor relay, at the Ay'F sensor (Sensor 1),
and at the EcM.l

DTC Pl166: Ay'F Sensor (Sensor 1) Heater
Circuit Malfunction
1. Resetthe ECM (see page 11-4).
2. Start the engine.
ls DTC P1166 indicated?
YES-Go to step 3.
NO-lntermittent failure, system is OK at this lime.
Check for poor connections or loose terminals at
the Ay'F sensor relay, the A,/F sensor (Sensor 1), and
the EcM. !
3. Check the following fuse:
. No. 14 OPTION (30A)fuse in under-hood fuse/
reray Dox.. No. 2*B LAF (Ay'F) HEATER (20A) fuse in under-
dash fuse/relay box.. No. 4 ACG (10A) in underdash fuse/relay box.
Are any of the fuses blown?
YES Repair short in the wire between the Ay'F
sensor relay and the fuses.I
NO Go to step 4.
4. Measure voltage between ECM connector
terminals A1 and A24. 30 seconds after the ignition
switch is turned ON (ll).
ECM CONNECTOR A I31P)
Wire srde of lemale terminals
Is therc battery voltage?
YES-Update the ECM if it does not have the latest
soflware, or substitute a known-good ECM. then
recheck (see page 1 1-6). lf the symptom/indication
goes away with a known-good ECM, replace the
original ECM.I
NO-Go to step 5.
5. Measure voltage between ECM connector
terminals A22 and A24.
ECM CONNECTOR A {31P}
Wire side of female terminals
ls there battery voltage?
YES Go to step 6.
NO-Go to step 10.
6. Turn the ignition switch OFF.
7. Disconnect ECM connector E (31P).
8. Turn the ignition switch ON {ll).
(cont'd)
11-89

DTC Pl167: Ay'F Sensor (Sensor 1) Heater
Circuit Malfunction
NOTE: lf DTC P1162 is stored at the same time as DTC
P1167, troubleshoot DTC P1162 first, then troubleshoot
DTC P1167.
1. Resetthe ECI\4 (see page 11-4)
2. Start the engine. Wait for at least 80 seconds.
ls DTC P01167 ind icated?
YES Go to step 3.
NO-lntermittent failure, system is OK at this time.
Check for poor connections or loose terminals at
the Ay'F sensor relay, at the Ay'F sensor (Sensor 1),
and at the ECM.I
Turn the ignition switch OFF.
Disconnect the A,/F sensor 4P connector and ECM
connector A (31P).
Connect the Ay'F sensor (Sensor 1) 4P connector
terminals No. 2 and No. 1 with a jumper wire.
?
5.
A/F SENSOR (SENSOR 1)4P CONNECTOR
JUMPER WIRE
Wire side offemale terminals
6. Check for continuity between ECM connector
terminals ,46 and 416.
ECM CONNECTOR A {31P)
AFS- {RED)
trTzTil,ils llt9
t82C21
l?rlzsIels
AFSIRED/YEL)
Wire side of lemale terminals
ls thete continuity?
YES-Replace the A/F sensor (Sensor 1).1
NO-Repair open in the wire between the Ay'F
sensor (Sensor 1 ) and the ECM (46 or A16).I
11-91