fan HONDA CIVIC 2003 7.G Manual PDF
[x] Cancel search | Manufacturer: HONDA, Model Year: 2003, Model line: CIVIC, Model: HONDA CIVIC 2003 7.GPages: 1139, PDF Size: 28.19 MB
Page 987 of 1139

Keyless/Power Door Lock System
Control Unit Input Test (cont'dl
5. Reconnect all connections to the underdash fuse/relay box, and make these input tests at the appropriate connectors on the under-dashfuse/relay box.
'lfanytestindicatesaproblem,findandcorrectthecause,thenrecheckthesystem.. lf all the inputtests prove OK, goto step 6.
CavitvWireTest conditionTest: Desired resultPossible ca use if result is notobtainedc1'l8LUUnder all conditionsAftach to ground:Parking, side marker, licenseplate lights, and tajllights shouldcome on.
Blown No.2 (15A)fuse in the underhood fuse/relay boxFaulty taillight relayFaulty under-dash fuse/relay boxAn onen in rhc wireBLU/BEOUnder all conditionsAttach to ground:Headlights should come on.Blown No. 15 or 17 (15A)fuse in theunderhood fuse/relay boxFaulty headlight relay '1 or 2An ooen in the wireJ2WHT/REDUnder all conditionsCheck for voltage to ground:There should be battery voltage.Blown No.9 (15A)fuse in the under-hood fuse/relay boxAn oncn in thc wircBLKUnder all conditaonsCheck for voltage to ground:Thcre shouln hc 1 V or lpqsPoor ground (G501)An ooen in the wireJ6OBNUnder allconditionsAttach to ground:The horns should sound.Blown No. 7 (15A)fuse in the underhood fuse/relay boxFaulty horn relayFaulty hornsAn 6nen in rhe wireJ7Under all conditionsCheck for voltage to ground:There should be battery voltage.Elown No. 16 (20A)fuse in the underhood fuse/relay boxAn oocn in ihc wi.cP18BEDHatch openCheck for voltage to ground:There should be 1 V or less.Poor ground (G552)Faulty hatch latch switchAn oncn in rhc wirFHatch closedCheck for voltage to groundlThere shoul.l he 5 V or moreFaulty hatch latch switch
GBNDriver's door openCheck for voltage to g.ound:There should be 1 V or less. Faulty driver's door switch. An ooen in the wireDriver's door closedCheck for voltage to ground:There should be 5 V or more.Faulty driver's door switchShort to oroundo4LT GRN/REDPassenger's door openCheck for voltage to ground:There should be 1 V or less.Faulty passenger's door switchAn ooen inthewirePassenger's door closedCheck for voltage to groundlThere should be sVor more
. Faulty passenger's door switch. Short to oroundX5REDAVHTlgnition key inserted intothe ignition swhchCheck for voltage to ground:There should be 1 V or less.Poor ground {G401)Faulty ignition key switchAn ooen inthewirelgnition key removed fromrhe ionition switchCheck for voltage to ground:There should be 5 V or more.Faulty ignition key switchShort to oroundY1WHT/BLKDriver's door lock knobswitch unlockedCheck for voltage to groundlThere should be 1 V or less.Poorground (G50'l)Faulty driver's door lock knob switchAn open in the wireDriver's door lock knobCheck for voltage to groundlIhere should be 5 V or more.Faulty driver's door lock knob switchShort to oroundY8YEUREDDriver's door lock knobswitch lockedCheck for voltage to groundlThere should be 1 V or less.Poorground (G50'l)Faulty driver's door lock knob switchAn oncn inihewireDriver's door lock knobswitch unlockedCheck for voltage to ground:There should be 5Vor more' Faulty driver's door lock knob sw;tch. Shorr to oroundY10WHT/GRNDrtver's door lock switchunlockedCheck for voltage to groundlThere should be 1 V or less.Poorground (G501iFaulty driver's door lock switchAn ooen in the wireDriver's door lock switch inCheck for voltage to ground:Therc shorl.l be 5V or m6rpFaulty driver's door lock switchShort to o rolrndY12WHT/BLUDriver's door lock switchlockedCheck for voltage to ground:There should be 'l V or less.Poor ground (G501)Faulty driver's door lock switchAn oDen in the wireDriver's door lock switch inCheck tor voltage to ground:There should be 5Vor moreFaulty driver's door lock switch
22-156
J
Page 988 of 1139

6. Disconnect the M, P, K and J connectors from the underdash fuse/relay box, and make these input tests at the connectors.
.lfanytestindicatesaproblem,findandcorrectthecause,thenrecheckthesystem..lfalltheinputtestsproveOK,themultiplexcontrolunitmustbefaulty.Replacetheunder-dashfuse/relayboxassembly.
CavitvWireTest conditionTest: Desired resultPdsiblo c6use if result is not obtain€dK2BLU/ORNUnder all conditionsCheck for continuity betweenthe K2 terminal and the keylessreceiver unit 5P connectordisconnected:There should be continuitv.
An open in the wire
M7YEUBLKConnect J7 terminal to [,47lMgl terminal, and MglMTl terminalto J4
Check actuator operation:The driver's door lock actuatorshould lock lunlockl
Faulty driver's door lock actuatorAn open in the wireM9YEL
M6YEUBLKConnect J7 terminal to M6lMSl terminal, and M8lM6l terminalto J4
Check actuator operation:The passenger's door lockactuator should lock iunlockl
Faulty passenger's door lock actuatorAn open in the wireM8YEL
P16YELConnect J7 terminal to P17lP16l terminal, and P16lP17l terminalto J4
Check actuator operation:The hatch lock actuator shouldlock lunlockl
. Faulty hatch lock actuator. An open in the wireP17YEUBLK
-
22-157
Page 1002 of 1139

ISystem Descriptions
The Multiplex Control System has four internal
functions:. Multiplexing (send multiple signals over sharedwtres). Wake up/sleep (runs at full power only on demand toreduce battery draw). Fail-safe (fixes or ignores faulty signals). Self-diagnosis (Mode 1 for the system, Mode 2 for
input lines)
The system controls the function of these circuits:. Entry lightcontrol (ignition key lightandceiting light). Wiper/washer intermittent wipe and park functions. Keyless/power door lock. Meter assembly, temperature gauge, and indicator
lights. HVAC (compressor and fan control). Key-in reminder. Headlight reminder. Seatbelt reminder
JI
/ar
22-171
Multiplex Communication
To reduce the number of wire harnesses, digital signals
are sent via shared multiplex communication linesrather than sending normal electrical signals throughindividual wires.. The input signals from each switch are converted todigital signals at the central processing unit (CpU).. The digital signalsaresentfromthetransmitting unitto the receiving unit as serial signals.. The transmitted signal is converted to a switch signalat the receiving unit, and it operates the related
component or monitors a swltch.. There are exclusive communicalion lines between
the ECM, the gauge assembly, and the under,dash
fuse/relay box.
Wake-up and Sleep
The multiplex control system has "wake-up" and"sleep" functions to decrease parasitic draw on the
battery when the ignition switch is OFF.. ln the sleep mode, the multiplex control unit stops
functioning (communication and CPU control) when it
is not necessary for the system to operate.. As soon as any operation is requested (for example, adoor is unlocked), the related control unit in the sleep
mode immediately wakes up and begins to function.. When the ignition switch is turned OFF, and the
driver's or front passenger's door is opened, then
closed, there is about a 10 second delay before the
control unit goes from the wake-up mode to the sleepmode.. lf any door is open, the sleep mode will not function.. lf a key is in the ignition switch, the sleep mode will
not function.. When in sleep mode, the draw is reduced from
70 80 mA to less than 10 mA.
Fail-safe
To prevent improper operation, the multiplex controlsystem has a fail-safe function. In the fail-safe mode,
the output signal js fixed when any part of the systemmalfunctions (for example a faulty control unit orcommunication line).
Each control unit has a hardware fail-safe function thatfixes the output signal when there is any CPUmalfunction, and a software fail-safe function thatignores the signal from the malfunctioning control unitand allows the system to operate normally.
Page 1133 of 1139

Service Manual lndex
)s
NOTE: Referto the lollowing listto look up A/C Pressure Switch CircuitDTCS, symptoms, fuses, connectors, wire Troubleshooting ......... ...-.-....-...-.-.-....-..21-32 Bharnesses, specifications, maintenanceschedules, and general serviceinlormation:
DTC Troubleshooting Indexes
A/C Signal CircuitTroubleshooting.........................-...... 11-'133 Back-up Light SwitchTest .......................................................... 13'3A/F lAir Fuel Ratiol SensorABS/TCS Components ........................ 19-34 Replacement ....................................... 1 1-113 Back-up Li9ht3EPS Components ................................. '17-22 Circuit DiagramFueland Emissions11-i A-Dillar Corner Trim
ABS Indicator Circuit
Heating/Ventilation ................................ 21-9 Replacement ...............-.....-..............-.... 20,96 Ball Joint BootssRS ........................................................ 23-28Replacement ......
... 19-52 Ball Joints
22-75
18 16
Remova1.............-.......... . ...........18-10Symptom Troubleshooting Indexes TroubleshootingABS/TCSComponents........................ 19 35Cruise Control System ..........................4 38 ABS Modulator-contml UnitEPS Components ................................. 17-23 Bemoval/lnstallation ............................ 19-57 BettervFan Controls10,12
Accessory Powor Socket Front
Blowor Pow€r Transistor
.......22 50
Blower UnitRemoval/lnstallation ............................ 21-39
Fuel and Em issions .............................. 11-10 ABS/TCS ComoonentsHeating/Ventilation..............................21 10 Component Location Index ................. 19-30 Beverage Holder
SRS ........................................................ 23'30 CircuitDiaqram.......................... 19'42Blower MotorReplacement .....21 41
21-38
Power 0istribution ...............................22-46 TesVReplacement .............................. 22'149Under-dash Fuse/Relay Box ............... 22 45Under-hood Fuse/Belay Box ...............22 44 Accessory Power Sockets
Fuse/Relay lndexes
(to harness)
Connector and Wire Harness lndexesComponent Connectors
Circuit Oiagram .................................. 22-149
Air Cleaner......2214 Rep1acemen1.....................................11-162
Air MixControl MotorMeintenence section .................... Section 3 Replacement ......................................... 21'34 Brake CelipersTest......................21-34 Overhaul19-14,23Gene.al lnlormation section........ Section 1
21.57
Airbag. Driver's
Ahernator FR Signal CircuitTroubleshooting .... .........-..........11 134
AntennaReplacement
Inspection ............................................. 19-24Rep|acement................. .................... 19-25
Bieke Meder Cylinder
Irake Discs
A
Replacement ....................................... 23 1 'l3 Inspection .................... ................... 19-13,22Repair ...........-...................................... 23 1 16Brake Fluid Level SwitchAirbag. Front Passenger's TestBeplacement....................................... 23-1 14AIC Brake LightsComponent Location fndex ...................21-3 Altemator CircuitDiagram....................................22-74Description.....................................-....21'1'l Beplacement ................ ........................... 4 29CircuitDiagram....................................21-14 Overhaul .................................................4-30 Brake Lines and Hoses
19.10
A/C CompressolReplacement .......-...-............................. 21 -41
A/C Compr€ssor ClulchRep1acement......................................... 19-15.........22-103 Inspection ............................................. 19-16Inspecton........Overhaul ..........
A/C CondenserReplacement,.,
21-442l-49 Audio Unit
Replacement
Brake PadsRemoval/lnstallation .. ........................22-100 Inspection/Rep1acement................ 19-11,20A/C Compressor Clutch CircuitTroubleshooting ................................... 21-30 Audio Unit Connector Brake Pedal22101 Adjustment..............19,6ArfC Comoressor Relief ValvcReplacement ..........-...-.......................... 21-51 Audio/Entertainment
A/C Compr$sor Thermal Protector Circuit DiagramReplacement............-............................ 21-51
Component Location In dex .................22-9A Test .......-.............. 22-84Breke Pedal Posilion Switch
Brake Pedal Position Switch Signal Clrcuit11-137
.....21 52
A/C Condenser Fan CircuitTroubleshooting ................... . . . . . .....21-28
)s
Troubleshooting
(cont'd)
Page 1135 of 1139

)
Orive BehInspecaron................ 4-26
Door PanelsRemoval/lnstallation -............................. 20-4
Door Sash TrimRep1acement......................................... 20 10
Door StrikersAdiustment ........................................... 20-13
Door Weatherst psBeplacement...........-............................. 20 1 1
EPS Conirol UnitRemoval/1nsta11ation ..................-......... 17-67
EPS Indicator CircuitTroubleshooting ................................... 17 -47
EPS MotorRemoval/lnstallation .-.......................... 17-49
EVAP CanisterRep1acement......................... ......... 11,189
EVAP Control Syst€mComponentLocation Index ..............'11-170
EVAP Two-Wey ValveTest ..........-.............-............................ 11 186
Evaporetor CoreRep1acement........................ . ... 21-42
Evaporator Tomperature SensorReplacement......................................... 21 -37Test..................................... ..........2137
EvaporrtoFHeater UnitReplacement........................................ 21 43
Exhaust ManifoldRemoval/1nsta11ation ................................ I 7
Exhaust Pipe8ep|acement............................................. 9-8
Front SpeakersRep|acement....................................... 22-102
Front SuspensionComponentLocation Index................... 18-3
Fueland EmissionsDescription ........................................... 11-12
Fuel Fill DoorAdjustment ..........-................................ 20 93
Fuel Fill Door OpenetBeplacement........................ . ............ 20.109
Fuel Fill Door Opener CableReplacement....................................... 20- lO7
Fuel FilterReplacement....................................... 1 1-152
Fuel Gauge Sending UnitTest ......................-.-..........-.................. 11'156
Fuel Injection Syslem (PGM"FIlComponent Location 1ndex................. 11-49
Fuel IniectorsRep1acemen1....................................... 1 1 1 1 l
Fuel Lines and HosesInspection .......................................... 1 1'146Removal ....................... . .. . .... 11-149Insta|1ation .......................................... 1 1 150
FuelPipe ProtectolReplacement....................................... 20-104
Fuel Pressure RegulatotReplacement....................................... 1 1-152
Fuel Pulsation DamperReplacemenl................................... 11 154
Fuel PumpReplacement,,,,,.,.,.,,,.,,,,,,,,,,,,.,.,.,,,..,.. 11-153
Fuel Pump CircuitTroubleshooting -.......-....................... 1 1-141
FuelSupply SystemComponent Location lndex .............. 11 140Adjustment................................... 11-144Test........-...-................. ... ............- 11-145
FuelTankBeplacemenl.............. . ..... .. 11 155
Fuel Tank Vapor ControlValveTest ......................-....... ... . . 11-187Replacement,,.,,...,.,,,.,.,,,,... .. .. 11 189
Fuses{See first page ofthis Index)
)
Rep|acement................. ..................... 4 26
Drive Belt Auto-tensionellnspection ............................................... 4 21Rep1acement.................................... ..4-28
Driver's PocketRemoval/lnstallation -........................... 20-60
Driver's TrayRemoval/lnstallation .........................-.- 20-65
DRL {Daytime Running LightslControl Unitlnput Test .................... ........ . . . ......22-16
DTCs(See first page olthis Index)
Dust and Pollen FillerReplacement......................................... 21-39
Dynamic Damper, DriveshaftsReplacement........................................... 16-8
ECT SensorReplacement.,.,,,.,.,,,,,,,,,,,,,,................ 1 1-1 14
El€ctrical Power Steering IEPS)Signal CircuitTroubleshooting ........ ... .. 11-135
EmblemsReplacement......................-................ 20-100
Engine AssemblyRemova1 .................................................... 5 2Installation ............._.................................. 5-9
Engine Block AssemblyComponent Location Inder ..................... 7.3
Engine Block, BareInspect|onRepair
Fan ControlsComponent Location Index................. 10'l 1Circuit Diagram .. ..... . .. . .................. 10 13
Fender Fairing, FrontReplacement...-................................... 20-103
Final Driven Gear. M/TReplacement.... . . ................................ 13-53
FrameRepair Chan............ ... ....................... 20 11 4
Frame StiffenelReplacement......-................................ 20- J'13
Front ConsoleRemoval/lnstallation ............................ 20 5lDisassembJy/Reassemb|y ................... 20 58
Front DoorsComponent Location Index................... 20-2Adiustment ........................................... 20.12
Front Driveshaft AssemblyInspeclion .................... ... ....16 3Remova1...................-...... ... .....16-3Disassembly ............................... .....165Resassemb|y ................................-......... 16-9Insta11arion ........................ ...... ............ l6 17
Front lmpact SensorsRep1acement............................ ...23 125
................7-15................1 11
)
Entry Light Control SystemComponent Location Index ...............-. 22-89Circuit Dia9ram .................................... 22 90
EPS ComponentsComponent Location 1ndex..........-...... 17-!7Description ........................ ...... ..17-24Circuit Diagram11 26(cont'd)
Page 1138 of 1139

Service Manual lndex
(cont'dl
Power Window Switch, Passenger'slnput Test .............-......
Replacement...,-.-.-...,..
Radialor Cap
Rocker Arm AssemblyRemovalD;sassembly/Reassembly
Specifications6-26 (See section 2)22-13022 13222-133..................... 6-27
ComponentLocation Index ..............22 124Circuit Dia9ram .................. ............... 22 125
Ouaner Window Glass8ep1acement ......................................... 20-29
lnstallation6-38
Rocker ArmsTestInspecton6-28
Roof MoldingsReplacement
Seat BeltsComponent Location Index ................... 23-3
Seat 8ehs, FrontReplacementrnspec!on
sRsComponent Location Index ................. 23-13Description ....................................... 23-31Circuit D;agram ... .... ...........2334lnspection/Replacemenl ................... 23 1 126-7
SRS lndicator CircuilTroubleshooting
Startel
Stabilizer BarReplacementFront SuspensionRear Suspension
Stabilizer LinksRemoval/lnstallationFront SuspensionRear Suspension
23 105oSRS UnitReplacement..-.................................... 23-122s
R
1A-1718-30
18 1818-31RadiatorTest......23-9
23-1Replacement ...........
Radiator and Condenser FansCommon CircuitTroubleshooling......... ..... .........21 29
10-310-10Seat Behs, RearReplacement
Seat Cover, FrontReplacement
Seat Cushion Cover, R6ar10-3Replacement
ReplacementTest
Test
20-75
20-84
Overhaul
Starter SolenoidTest..-.-...4-7
Radiator Fan AssemblyTestSeat, Driver'sRemovaf/lnstaf lation ............................ 20 1 1Disassembly/Reassemb1y ................... 20-73
Sedt, Faont Passenger'sDisassembly/Reassemb1y ................... 20-74
Seat, RearRemoval/lnstallation ............................ 20-80
Seat-back Cover, Reer
Starting SystemComponent Location Index...............-..... 4-3CircuitDia9ram ........................................ 4 4
\'{........................ r0-4
Radiator Fan CircuitTroubleshooting
Radiator Fan SwhchReplacementTest
Radiator Fan Switch CircuitTroubleshooting
Rear Air OutletReplacement
Circuil DiagramTest
Rear Window D€rogger WiresRepair
RearWindow GlassReplacement
Troubleshooting10-14
10-1710-17
10 16
17 -3
11-4
17-9
SteeringComponent Location Index................-..Inspectaon ...................
Steering ColumnRemoval/lnstallationReplacementInspection11 11
17-5117 5517 63
20 68
Seat-back Latch, ReaI2Q-104Replacement
Seat-back Striker. RearReplacement
Steering GearboxRemovalOverhaulRear Window DefoggerComponentLocalion Index ..............22 104lnstallation
Steering Hanger BeamReplacement
Steering LinkageInspefiron
Steering LockReplacement
Steering Rack GuideAdiustment
22-10522 106
22-106
SeatsComponent Location Index....-............ 20-70
Shift ForksInspectton13,21
20-25
2l-3621 36
21 25
Disassembly/Reassembly ................... 13-22
Shitt Lever TrimRemoval/lnstallation ............................ 20 61
.....11-12
SecirculationReplacementControl Motor17-13Test.....
Recirculation Control Motor CircuitTroubleshooting
Side Airbag, Drivel'sReplacement
Side lmpact SensorsReplacement
Spark Plugs
23-115
23 123
Side Marker LightRep1acement......................................... 22-A3
17417-6Disassembly/Reassembly ..................... 17 71nsta11ation .............................................. 17-8
SublramesReplacement
Removal
RefrigerantReplacement ..-.-.-...................... 21 53, 54, 55Test ........................................................ 21-56
Retrigerant OilReplacement...............................-........... 21-6. .._..4_19
20 112