engine HONDA CIVIC HYBRID 2003 7.G Repair Manual

If the level is below the lower
mark, add f luid into the f iller hole
to bring it to the upper mark.
Insert the dipstick all the way into
the transmission securely as
shown in the illustration.
Remove the dipstick and check
the f luid level. It should be
between the upper and lower
marks within the HOT range. Always use Honda ATF-Z1
(Automatic Transmission Fluid). If
it is not available, you may use a
DEXRON
III automatic
transmission f luid as a temporary
replacement. However, continued
use can affect shift quality. Have
the transmission f lushed and
ref illed with Honda ATF-Z1 as
soon as it is convenient.
To thoroughly f lush the transmission,
the technician should drain and ref ill
it with Honda ATF-Z1, then drive the
vehicle a short distance. Do this
three times. Then drain and ref ill the transmission a final time.
Pour the f luid slowly and caref ully
so you do not spill. Clean up any
spills immediately. Spilled f luid
could damage components in the
engine compartment. The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.Insert the dipstick all the way back
into the transmission securely as
shown in the illustration.
5.
6.
3.
4.
T ransmission Fluid
Maint enance207
HOT
Range UPPER
MARK
LOWER
MARK

Check the f luid level with the
transmission at normal operating
temperature and the car sitting on
level ground. Remove the under
cover to access the transmission
housing(seepage ).Removethe
transmission f iller bolt and caref ully
f eel inside the bolt hole with your
f inger. The f luid level should be up
to the edge of the bolt hole. If it is
not, add Honda Manual Transmis-
sion Fluid (MTF) until it starts torun out of the hole. Reinstall the
f iller bolt and tighten it securely.
If Honda MTF is not available, you
may use an SAE 10W-30 or 10W-40
viscosity motor oil with the API
Certif ication seal that says ‘‘For
Gasoline Engines’’ as a temporary
replacement. However, motor oil
does not contain the proper additives
andcontinuedusecancausestiffer
shif ting. Replace as soon as it is
convenient.
The transmission should be drained
and ref illed with new f luid according
to the time and distance recommen-
dations in the maintenance schedule.
197
5-speed Manual Transmission
T ransmission Fluid
Maint enance208
Correct Level
FILLER BOLT

The f luid level should be between
theMINandMAXmarksontheside
of the reservoir. If the level is at or
below the MIN mark, your brake
system needs attention. Have the
brake system inspected f or leaks or
worn brake pads.
Always use Honda Heavy Duty
Brake Fluid DOT 3. If it is not
available, you should use only DOT 3
or DOT 4 f luid, f rom a sealed
container, as a temporary
replacement. However, the use of
any non-Honda brake fluid can cause
corrosion and decrease the lif e of the
system. Have the brake system
f lushed and ref illed with Honda
Heavy Duty Brake Fluid DOT 3 as
soon as possible.
Check the f luid level in the reser-
voirs monthly. There are up to two
reservoirs, depending on the model.
They are:
Brake f luid reservoir (all models)
Clutch f luid reservoir
(manual transmission only)
The brake f luid should be replaced
according to the time recommenda-
tion in the maintenance schedule. Pour the f luid slowly and caref ully so
you do not spill. Clean up any spills
immediately. Spilled f luid could
damage components in the engine
compartment.
Brake f luid marked DOT 5 is not
compatible with your car’s braking
system and can cause extensive
damage.Brake System
Brake and Clutch Fluid
Maint enance209
MAX
MIN

Caref ully clean the inside of the
air cleaner housing with a damp
rag.
Place the new air cleaner element
in the air cleaner housing.
The air cleaner element is inside the
air cleaner housing in the engine
compartment.
To replace it:
The air cleaner element should be
replaced according to the distance
recommendation in the maintenance
schedule.
Unsnap the four clips and remove
the air cleaner housing cover.
Remove the old air cleaner
element.Reinstall the air cleaner housing
cover and snap the four clips back
into place.
1.
3.
2. 4.
5.
Replacement
Maint enance
A ir Cleaner Element
211
CLIPS
CLIPS AIR CLEANER ELEMENT

CONT INUED
The spark plugs in your car are a
special iridium-tipped design f or
longer lif e. The spark plugs should
be replaced according to the
distance recommendation in the
maintenance schedule.Loosen the two holding bolts with
a wrench and remove the
resonator chamber.
Clean up any dirt and oil that have
collected around the ignition coils.
To replace the ignition coils,
remove the engine cover by
pulling it straight up.
1.
2.
3.
Maint enance
Spark Plugs
Replacement
213
ENGINE
COVERBOLTS
RESONATOR
CHAMBER

´
µSpark Plug Gap:
Install the ignition coil. Reinstall
the nut.
Push the wire connector onto the
ignition coil. Make sure it locks in
place.
Repeat this procedure f or the
other seven spark plugs.
Reinstall the resonator chamber.
Tighten the two bolts securely on
it, then install the engine cover.
Torque the spark plug. (If you do
not have a torque wrench, tighten
the spark plug two-thirds of a turn
af ter it contacts the cylinder head.)
Tightening torque: NGK:
DENSO:
9.
10.
11.
12.
8.
Maint enance
Spark Plugs
Specif ications:
215
IFR5G-11K
SK16PR-L11
0.04 in (1.1 mm)
13 lbf·ft (18 N·m , 1.8 kgf·m)
0
0.1 mm
Tighten the spark plugs caref ully. A
spark plug that is too loose can
overheat and damage the engine.
Overtightening can cause damage to
the threads in the cylinder head.

Periodically check the engine’s
radiator and air conditioning
condenser f or leaves, insects, and
dirt stuck to the f ront surf ace. These
block the air f low and reduce cooling
ef f iciency. Use a light spray f rom a
hose or a sof t brush to remove them.If the air conditioning does not get as
cold as before, have your dealer
check the system. Recharge the
system with Ref rigerant HFC-134a
(R-134a). (See Specif ications on page
.)
Run the air conditioning at least once
a week during the cold weather
months. Run it f or at least ten
minutes while you are driving at a
steady speed with the engine at
normal operating temperature. This
circulates the lubricating oil con-
tained in the ref rigerant.
Your car’s air conditioning is a sealed
system. Any major maintenance,
such as recharging, should be done
by a qualif ied mechanic. You can do
a couple of things to make sure the
air conditioning works ef f iciently.
289
A ir Condit ioning Syst em
Maint enance221
AIR CONDITIONING CONDENSER
Whenever you have the air conditioning
system serviced, make sure the service
f acility uses a ref rigerant recycling
system. This system captures the
ref rigerant f or reuse. Releasing
ref rigerant into the atmosphere can
damage the environment.
The condenser and radiator f ins bend
easily. Only use a low-pressure spray
or sof t-bristle brush to clean them.

If you are changing the bulb on
the driver’s side, start the engine,
turn the steering wheel all the way
to the right, and turn off the
engine. If you are changing the
bulb on the passenger’s side, turn
the steering wheel to the left.
(Driver’s side) Turn on the headlights to test the
new bulb. Insert the new bulb into the hole,
making sure the tabs are in their
slots. Pivot the hold-down wire
back in place and clip the end into
the slot.
Install the rubber seal over the
back of the headlight assembly.
Make sure it is right side up; it is
marked ‘‘TOP.’’
Remove the electrical connector
f rom the bulb by pulling the
connector straight back.
Remove the rubber weather seal
by pulling on the tab.
Unclip the end of the hold-down
wire f rom its slot. Pivot it out of
the way and remove the bulb. Push the electrical connector onto
the new bulb. Make sure it is
connected securely.
Reinstall the upper part of the
windshield washer reservoir.
Install the holding clip on the stay
and lock it by pushing on the
center of clip.
3.
4. 5.
6.
7.
8.
1.
2.
CONT INUED
Replacing the Front Side Marker/
Turn Signal and Parking L ight
Bulbs
Lights
Maint enance235
BULB WEATHER SEAL
HOLD-DOWN WIRE CONNECTOR

Block the rear wheels.
Fill the f uel tank.
Change the engine oil and f ilter
(see page ).
Wash and dry the exterior
completely.
Cleantheinterior.Makesurethe
carpeting, floor mats, etc. are
completely dry.
If you need to park your car f or an
extended period (more than one
month), there are several things you
should do to prepare it f or storage.
Proper preparation helps prevent
deterioration and makes it easier to
get your car back on the road. If
possible, store your car indoors.
If the car is to be stored for a
longer period, it should be
supported on jackstands so the
tires are of f the ground.
Leave one window open slightly (if
the car is being stored indoors).
Support the f ront wiper blade
arms with a f olded towel or rag so
they do not touch the windshield.
To minimize sticking, apply a
silicone spray lubricant to all door
and trunk seals. Also, apply a
vehiclebodywaxtothepainted
surfaces that mate with the door
and trunk seals.Coverthecarwitha‘‘breathable’’
cover, one made f rom a porous
material such as cotton.
Nonporous materials, such as
plastic sheeting, trap moisture,
which can damage the paint.
Leave the parking brake off. Put
the transmission in Reverse (5-
speed manual) or Park (CVT). Disconnect the 12 volt battery.
Reconnect the 12 volt battery and
drive your car every month f or
about 30 minutes. This will keep
the IMA battery charged and in
good condition.
If you store your car f or 12 months
or longer, have your Honda dealer
perf orm the inspections called f or in
the 24 months maintenance schedule
(Normal Conditions) as soon as you
take it out of storage (see page ).
The replacements called f or in the
maintenance schedule are not
needed unless the car has actually
reached that time or mileage.
197
186
St oring Your Car
Maint enance243

This section covers the more-
common problems that motorists
experience with their vehicles. It
gives you inf ormation about how to
safely evaluate the problem and what
to do to correct it. If the problem has
stranded you on the side of the road,
you may be able to get going again.
If not, you will also f ind instructions
on getting your car towed.......................
Compact Spare Tire .256
....................
Changing a Flat Tire .257
..........
If Your Engine Won’t Start . 263
Nothing Happens or the Starter Motor Operates Very .....................................
Slowly .263
The Starter Operates ................................
Normally .264
................................
Jump Starting .265
............
If Your Engine Overheats . 268
.........
Low Oil Pressure Indicator . 271
..........
Charging System Indicator . 272
.......
Malf unction Indicator Lamp . 273
.......................
Readiness Codes .274
...............
Brake System Indicator . 275
..............................................
Fuses .276
..........
Checking and Replacing . 277
......................
Emergency Towing .282
Taking Care of the Unexpected
T aking Care of t he Unexpect ed255