Rear ground HONDA CR-V 1997 RD1-RD3 / 1.G User Guide

Wheel/Hub lnspection
Bearing End Play
1.Raise the vehicle off the ground, and make sure it is
securely supported.
Remove the wheels, then reinstall the wheel nuts.
Attach the dial gauge as shown.
Measure the bearing end play by moving the disc or
drum inward or outward.
Front/Rear;
Standard: 0 - 0.05 mm (0 - 0.002 in)
Measure end play at thehub flange.
Rear:
Measure end play at center ofthe hub flange.108 N.m{11.0 kgf.m, q} lbf.ftl
It the bearing end play measurement is more than
the standard, replace the wheel bearing.
1.
Wheel Runout
Raise the vehicle off the ground, and make sure it is
securely supported,
Check for bent or deformed wheels.
Attach the dial gauge as shown.
Measure the wheel runout by turning the wheel.
Front and Rear Whoel Axial Runout:
Standard:
Steel Wheel: 0 - 1.0 mm {0 - 0.0i[ in]
Aluminum Wheel: 0 - 0.7 mm l0 - 0.03 in)
Service Limit:2.0 mm 10.08 inl
Front and Rear Wheel Radial Runout:
Standard:
Steel Whoal: 0 - 1.0 mm (0 - 0.04 inl
Aluminum Whoel: 0 - 0.7 mm {0 - 0.03 in}
Servics Limit:1.5 mm (0.06 inl
lf the wheel runout is more than the service limit,
reolace the wheel.
18-7
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Rear Suspension
Suspension Arms Replacement
@ when the suspension arms are to be removed, plsce additional weight in lhe trunk beto.o hoisting. when
substantial weight is removed from the rear of the vehicle, the center ot grsvity m8y chango causing the vehicle to tip
forward.
Note these items during replacement:
. Replace the self-locking nuts after removal.
. Any bolts or nuts connected to rubber mounts or bushings should be tightened with the vehicle on the ground.
. Make sure the toe adjusting bolts on the compensator arm are installed in the same direction,
. After installing the suspension arm, check the rear wheel alig nment, and adjust if necessa ry (see page 18-4),
STABILIZER BARCheck for bendingor oamage.
FLANGE EOLT10 x 1.25 mm64 N.m 16.5 kgf.m,47 lbf.ft)
FLANGE BOLT10 x 1.25 mm54 N.m (5.5 kgt.m, / t40 lbf.ftt. --1 \ \A1(\
\a'v..:r
UPPER ARM BUSHINGCheck for deteriorationand damage.
il ,
FLANGE BOLT'l0 r 1.25 mm54 N.m (5.5 kgf.m,
8 mm EOLTS22 N.m {2.2 kgf.m, 16 bl.ftl
40 rbtft)
'ano oamage.
TRAILING ARMCheck for bending
stLtcoNE
-6lUPPER ARM
COMPENSATORARM BUSHING
64 N.m 16.5 kgf.m, 47 lbtftl
SELF.LOCKING NUT
BUSHING
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf.m, 40 lbf.ft}
FLANGE BOLTS10 x 1.25 mm39 N.m 14.0 kgf.m, 29 lbf.ft)stLtcoNE
.@iCOMPENSATORARM BUSHING
UPPER ARMCheck lor bending or damage.
FLANGE NUT10 x 1 .25 mm29 N.m {3.0 kg{.fl,22 lbf.ft}Before tightening the flange nut,position the balljoint pinin the middle of its range oftravel, with the suspension undervehicle load.
10 x 1.25 mm 29 N.m (3.0 kgl.m, 22 tbf.ft)Replace.Hold the ball ioint pin using a hex wrenct,,and tighten the self-locking nut.
STABILIZER LINK
Check tor damage.
LOWER ARM BUSHINGCheck for deterioration and damage.
. Check for bending and damage.. Check the bushing tor deterioration anddamage.
LOWEN ARM
-6ilstLrcoNE
STABILIZER 8AR
,/ FLANGE BOLT
// 10 x 1.25 mm
^/ s4 N.m 15.5 kst'm, 40 lbf ftl
BUSHING
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Inspection and Adjustment
Parking Brake
Inspeqtion
1. Pull the parking brake lever with
lbfl force to fully apply the parking
The parking brake lever should be
specified number of clicks.
L.var Lockod Clicks: 2 - 6
196 N (20 kqf, 44
brake.
locked within the
2. Adjust the parking brake if the lever clicks are out ofspecification.
Adiustment
1. Raise the rear wheels off the ground. and support
the vehicle on safety stands.
@@ Bbck tho front who€ts betore iackingup the rear ot tho vohicle.
2. Remove the parking brake cover
PARKING BRAKE COVER
19-6
3. Release the parking brake lever.
Adjust the parking brake by turning the adjusting
nut.
Check that the parking brakes do not drag when therear wheels are turned. Readjust if necessary.
Make sure the parking brakes are fully applied when
the parking brake lever is pulled up fully.
Installthe parking brake cover.7.
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ABS Control Unit Terminal Arrangement
ABS CONTROL UNIT 26P CONNECTOR
Wire side of female terminals
TeiminalnumbelWiiecolorTerminal3ignTeiminalnamglDescription
Voltrge
tdminalsCondhions(lgnition Switch ON llll)Output voltago
1GRNn/VHTPCOM(Primary
common)
Power source for the solenoidvalve and pump motor.1-GNDON6
ONOV
OFFAC:3-6V
2BLI(WHTSCOM(Secondary
common)
Power source for the solenoid2-GNDOFF
lConnect the SCS seNice] connector IApprox.3 V
BLVBLU(lgnition 2)Detects ignition switch 2signal. (System activate signal)3-GNDBattery Voltage
4BLUA/ELRRO(Rear-right 0)Detocts right-rear wheelsensor srgnat.When the wheel isturned at 1 turn/second.
53 mV or above ondigitaltester (ACrange) {Beference)150 mvtrp or aboveon oscilloscope
GRYRLO(Rear-left 0)Detects left-rear wheel sensorsrgnat.6-19
8GRNFRO(Fronr-right 0)Detects right-front wheelsensor signal.8-21StopsApprox.2.5 VSTOP
{Stop)Detects bfake switch signal.(Prevents unnecessary ABS operation)9-GNDBrake pedal pressed.Battery Voltage
Brake Dedal released.OV
10BRN^/VHTFLO(Front-left 0)
Detects left-front wheel sensorsrgnal.
10-23
When the wheel isturned at 1 turn/second.
53 mV or above ondigitaltester lACrange) (Reference)
150 mvpp or aboveon oscilloscope
StopsADprox. 2.5 V
YELRL-oUT(Rearleft outlet)
Drives left-rear outlet solenoid12.GNDONONOV
OFFAC:3-6V
13RED^/vHTRR.IN(Rear-right
inlet)
Drives right-rear inlet solenoid13.GNDOFF
lConnect the SCS service\ connector IApprox. 3 V
14WHT/GRNB1(Baftery 1)Power source for the solenoidvalve and pump motor.14.GND
Every timeBattery Voltage82(Battery 2)Power source for the solenoidvalve and pump motor.15-GND
16BLKGND2(Ground 2)Ground for the ABS controlunit.16-GNDBelow 0.3 V
't7GRN/YELRR1(Rear-right 1)Detects right-rear wheelsensor signal.'t7 -4
When the wheel is turnedat l turn/second,
53 mV or aboveon digitaltester(AC range)(Reference) 150mVp-p or aboveon oscilloscope
19LT BLURL1(Rearieft 1)Detects left-rear wheel sensorsignal.19-6
GRN/BLKFR1(Front-right 1)Detects right-front wheelsensor srgnat.21-8
23GBN/ORNFL1{Front-left 1}Detects left-front wheel sensorsagnal.23-10StopsApprox. 2.5 V
REDRLI N(Rear-left inlet)
Drives left-rear inlet solenoid
25,GND
ON
=
-9ONOV
AC:3-6V
OFF
/Connect the SCS service] conneclor IApprox. 3 V
26BLKGND3(Gtound 3)Ground tor the ABS controluntI.26-GNDBelow 0.3 V
19-34
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ABS CONTROL UNIT 22P CONNECIOR
Wire side ol lemale terminals
TerminalnumDerWirecolorTerminal 3i9nTerminal nameDescription
Voltage
Conditions(lgnition Switch ON (ll)lOutput voltagetominals
1RED/BLUFR-IN(Front-right
inlet)
Drives right-front inletsolenoid valve.
1-GND.9otur
ONIONOV
OFFAC:3-6V
OFF
lconnect the SCS servicel
connedor lApprox.3 V
BRN(Service checksignal)
Detects service check signal(Diagnostic trouble codeindication)4.GND
SCS service connectorconnected.OV
SCS service connectordisconnected.Approx. S V
7BLU/RED(Warning
ramp)
Drives ABS indicator {The indi-
cator goes off when ABS con-
trol unit outputs battery volt-age).
7.GND
lndicator ONApprox. 2 V
lndicator OFFBattery Voltage
10YEUBLKFL-OUT(Frontieft
outlet)
Drives left-front outletsolenoid valve.1O-GNDON
=
I
ONOV
OFFAC:3-6V
l'lRED/BLKFL-IN(Front-left inlet)
Drives left-front inlet solenoid11-GNDOFF
lconnect the SCS servicq connector lApprox.3 V
YEUBLUFR-OUT(Front-right
outlet)
Drives right-front outletsolenoid valve.12-GND
14LT BLU(Data linkconnectod
Communicates with HondaPGM Tester.14-GNDApprox. 5 V
17BRN/YELMCK(Motor check)
Detects PumP motor drivesignal.17-GNDPumpmotorrelay
ONBattery Vollage
OFFOV
19YEUREDPMR(Pump motorreray,
Drives pump motor relay.
19.GNDcl)
ON6IONOV
OFFAC:3-6V
OFFponnecl the SCS service]
connector IApprox.3 V
BLURR-OUT(Rear-right
outlet)
Drives right-rear outletsolenoid valve.
21.GND'a)
ONPumpmororrcray
ONOV
OFFAC:3 6V
OFF
lconnect the SCS service] connector lApprox.3 V
BLKGND2(Ground 2)Ground for the ABS controlunit.22.GNDBelow 0.3 V
19-35
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- With ths ignition switch ONllll, the ABS indicatol doesnot go ott.- Atte. driving, the ABS indica-lot comas on.- With the SCS service connec-tor connocted (s€€ page 19.381,DTGr 11 - 18 sre indbated.
Check the whcol sensor circuit:1. Disconnect the ABS controlunit 26P connector.2, Nleasure the resistancebetween the appropriate wheelsensor l0) and 1'l) circuit termi-nals {see table).
. Ropair op€n in th. {01 o. lll cir-cuit wire, oa short to the (01 cir-cuit wire in the lll circuit wirobetweon the ABS control unitand th. appropriate whasl sen-sot.. Roplace the rpp.opriatc whe6lSensor.
ls the resistance OK?
/Fronr:750 - r,050 o (20"C,68"F\
\Rear: 950 -'1,450 O (20"C, 68'F,
Chock lor a short 10 power in thewheel sensoa ciacuil:1. Reconnect the ABS control unit26P connector.2. Start the engine.3. Measure the voltage betlveenthe ABS control unit 26P con-nector appropriate wheel sen-sor (0) circuit terminal andbody ground (see table).
Ropair lhort to pow.r in the l0lot 11) circuit wiro between theABS control unit and the appro-priate whool sen6or.
ls there 4 V or more?
Check for a short to body groundin the whoal s.n3or cilcuit:1. Disconnect the ABS controlunit 26P connector.2. Check lor cont;nuity betweenthe ABS control unit 26P con-nector appropriate wheel sen-sor {0) circuit terminal andbody ground {se6 table).. Ropair short to body g.ound inth6 {01 or {1} circuit wirebotweon th6 ABS cont.ol unitand tho appropriato wheol son-aot.. Roplace tho appropriate wheelsensot.
DTC 11 - 18: Wheel Sensor
NOTE: The ABS indicator comes on only when the drive wheels are turning and signal disturbance is detected, Therefore, test-drive the car at a speed of 12 mph (20 km/h) or more after turning the ignition switch from OFF to ON l), and if the ABS indica-tor does not come on, the svstem is OK.
RLl (LT BLUI FRl IGRN/BLKI
Wire side of female terminals
NOTE: Judgement value for short
NO
NOTE:. Normalvoltage: Approx. 2 V.0 V: Replace the ABS control unit.. 4 V or more indicates a shon to power.
NO(cont'dl
ABS CONTNOL UNIT 26P CONNECTOR
RROIBLU/YEL}
RRT IGRN/YELI
FLO(BRN/WHTI
FLl IGFN/ORN}
DTCAppropriate Terminal
{0}srDE(1)S|DE
11, l2lRight-front)No.8: FnoNo.21: FR1
13, 14 (Left-front)No. 10rFLoNo. 23: FLl
15, 16 (RightreadNo.4: RRoNo.17: RR1
17, l8 (Lsft-rear)No.6: RLoNo.19: RL1
(To page 19-46)
19-45
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Troubleshooting
Heater Control Panel Input/Output Signals
HEATER CONTROL PANEL CONNECTORS
8P CONNECTOR
Wire side of female terminals
2OP CONNECTOR
8P CONNECTOR
Cavitylrvire cololSignalCavityWire cololSignal
'lBLK/TE LIG2 (POWER)INPUTREDDASH LIGHTS ERIGHT-
NESS CONTROLLERCUTPUT
2GRN/REDRECIRCULATEINPUTRE D/BLK
COMBINATION LIGHT
SWITCH (Via No. 30 (7.5 A)
fuse)
INPUT
GRN/VVHTFRESHINPUT1BLKGROUNDOUTPUT
BLUI/ELREAR WINDOW
DEFOGGER RELAYCUTPUT8BLU/BLKBLOWER FEEDBACKINPUT
20P CONNECTOR
CavityWire colorSignalCavityWire colorSignal
1GRYAIR MIX POTENTIAL +5VOUTPUT'llWHT/BLUBACK PU (POWER)INPUT
2GRNEVAPORATOR TEMPERA.
TURE SENSOROUTPUT12YELMODE HEAT/DEFINPUT
13BLU/BLKMODE HEATINPUT
14GRN/YELMODE HEAT/VENTINPUT
ICYEUREDMODE VENTINPUT
6PNI(BLKAIR MIX POTENTIALINPUTtoYEUBLUMODE DEFINPUT
717RED/BLUAIR MIX COOLOUTPUI
8ORNrur'HTBLOWER MOTOR HIGH
RELAYINPUT18RE D/VE LAIR MIX HOTOUTPUI
BRNSENSOR GROUNDINPUT'19BRNA/VHTIVIODE MOTOR GROUNDINPUT
10BLU,ryVHTA"/C PRESSURE SWITCHINPUT20T GRN/BLKPOWER TRANSISTOR BASECUTPUT
22-40
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Gonnector ldentification and Wire Harness Routing
How to ldentity Connectors:
ldentification numbers have been assigned to all connectors, The number is preceded by the letter "C" for connectors.
"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmsntDashboardOthers lFloor, Door,
8oof, Tailgate)
Starter cableT1, T2 and @
Battery ground cableG1 and O
Engine ground cableT3
Transmission ground cableT4
G3
Engine wire harnessC101 through C137
T101 and T102
G101
Engine compartment ware harnessC201 through C218
G201 and G202
Under-hood ABS fuse/relay box
wire harness
t5ano9
Main wire harnessC301 through C309
C351 through C361
C401 through C447
G401 and G402
Dashboard wire harnessC501 through C524 (C525)
G501
Left side wire harnessC551 through C581
G551, G552 and G553
Right side wire harnessC601 through C605
lnterior wire harnessC701 through C703
Rear bumper wire harnessC641 through C643
Heater sub-harnessC731 through C740
Secondary heated oxygen sensor
sub-harness
C721 through C722
Combination switch sub-harnessC751 through C760
Driver's door wire harnessC661 through C667
Front passenger's door wire harnessC6Tl through C676
Left rear door wire harnessC681 through C684
Right rear door wire harnessC69'l through C694
Rear wire harnessC611 through C520
Tailgate wire harnessC631 through C634
G631
SRS main harnessC801 through C808
G801
High mount brake light sub-harnessC651 through C653
Fuel tank oressure sensor sub-harnessC645 through C647
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Gonnector ldentification and Wire Harness Routing
Engine Compartment Wire Harness
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c20'l
c202
c203
c204
c205
c206
c207
c208
c209
c210
c212
c213
c2't4
c215
c216
c217
c21A
c218
14
2
2
1'l
2
10
Left side of engine compartment
Left side of engine compartment
Behind front bumper
Behind right headlight
Behind front bumper
Behind right headlight
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Behind left headlight
Left side of engine compartment
Behind front bumper
Behind front bumper
Right side of engine compartment
Behind right headlight
Behind right headlight
Behind right headlight
Right side of engine compartment
Right side of engine compadment
Main wire harness (C307)
Cruise actuator
Rear window washer motor
Left front turn signal/side marker lights
Windshield washer motor
Left front parking light
Condenser fan motor
Front fog lights
IVC compressor clutch
Left headlight
IVC pressure switch
Left horn
Right horn
Radiator fan motor
Right headlight
Right front turn signal/side marker
lights
Right front parking light
Main wire harness 1C357)
Main wire harness (C357)
Optional
'97 - 98
models'99 - 00
mooets
G201
G202
Right side of engine companment
Left side of engine compartment
Body ground, via engine compartment
wire harness
Body ground, via engine compartment
wire harness
23-16
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Connector ldentification and Wire Harness Routing
Main Wire Harn€ss (left side of dash and floor branchesl {cont,dl
c401
c402
c403
c404
c404
c405
c406
c407
c408
c409
c410
c410
c411
c412
c413
c413
c414
c415
c416
c416
c417
c418
c419
c420
c420
c421
c422
c423
c424
c425
c42A
c426
c437
c438
c438
c439
c440
c441c442
5
20
20
24
't4
8
5
3
12
10'1
18
20'18
10
15
1
4
8
5
5
22
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Behind left kick panel
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dash
Under left side of dashUnder left side of dashUnder left side of dash
Under left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder middle of dashUnder middle of dashUnder middle of dashUnder middle of dashUnder middle of dash
Under left side of dashUnder left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dashUnder left side of dash
Under left side of dash
Under left side of dashUnder left side of dashUnder left side of dashUnder left side of dash
Starter cut relay
Horn relay
Left side wire harness (C558)
Left side wire harness (C559)
Left side wire harness (C559)
Cruise control unitDaytime running lights control unitDaytime running lights control unitlgnition key light control unitInterior wire harness {C701)Cable reel
Cable reel
lgnition key switchlgnition key switch
Combination switch sub-harness {C753)
Combination switch sub-harness (C753)
SRS main harness (C803)
Dashboard wire harness (C503)
Dashboard wire harness (C501)
Dashboard wire harness {C501)Under-dash fuse/relay box (C922)
Under-dash fuse/relay box (C920)
Under-dash fuse/relay box (C919)
lntegrated control unit
Integrated control unitFront fog lights switchBrake switch
Interlock control unitReverse relay
Rear accessory socket relayRear accessory socket relayRear heated oxygen sensor sub-harness (C722)
Security control unitSecurity starter cut relay (for securityalarm system)
Junction connector (for interlock system)Security wire harnessSecurity wire harnessRear window wiper control unitCombination switch sub-harness (C760)
Combination switch sub-harness (C760)
Securlty indicatorSecurity valet switchClutch interlock switchClutch switch (for cruise control)
'97 model'98 - 00mooets
Canada
Canada'97 model
'97 model'98 - 00models
'97 - 98models'99 - 00
moqets
'97 model'98 - 00mooets
Optional
Optional
Optional
Optional
Optional'97 model
'97 - 98mooels'99 - 00models
OptionalOptional
Mfi
Mlr
Under left side of dashBody ground, via main wire harness
23-20
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