Main bearing HONDA CR-V 1997 RD1-RD3 / 1.G Owner's Manual

Mainshaft Bearing/Oil Seal
Replacement
1. Remove the ball bearing using the specialtool.
3/8" -16 SLIDE HAMMER(Commercially available)
PULLER.25 - ,10 mm07736 - A01000A
2. Remove the oil seal from the clutch housing.
13-62
BALL BEARING
3. Drive the new oil seal in from the transmission side
using the special tools.
ATTACHMENT,12x 17 .nfi07746 - 0010300
Drive the new bali bearing in from the transmission
side using the special tools.
ATTACHMENT.62x68mm07746 - 0010500
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Mainshaft Thrust Clearance
Adjustment
l. Remove the 78 mm shim
the transmission housing.
4.
and oil guide plate from
Install the 3rd/4th synchro hub, spacer collar, sth
synchro hub, spacer, and ball bearing on the main-
shaft. then install the above assembly in the trans-
mission housing.
lnstallthe washer on the mainshaft.
Measure distance @ between the end of the trans-
mission housing and washer,
NOTE:
. Use a straight edge and vernier caliper.
. Measure at three locations and average the read-
Ing.
END otTRANSMISSION
MAINSHAFT
WASHER
3RD/4TH SYNCHRO HUB
SPACER COLLAR
sTH SYNCHRO HUB
SPACER
78 mm SHIM
13-64
BALL BEARING
5, Measure distance @ between the end of the clutch
housing and bearing inner race.
NOTE:
. Use a straight edge and depth gauge.
. Measure at three locations and avorage the read-
Ings.
END ot CLUTCH HOUSING
BEARING
Select the proper 78 mm shim from the chan by
using the formula below.
Shim S€lection Formula:
From the measurements you made in steps 4 and 5:-1. Add distance @ (step 5) to distance @ (step 4).
-2. From this number. subtract 0.93 (which is the
midpoint of the flex range of the clutch housing
bearing spring washer).
-3. Take this number and compare it to the avail-
able shim sizes in the chart.
(For example)
A: 2.39 2.61
+ Bi O.22 - 0.93
= 2.61= 1.68
Try the 1.68 mm (0.0661 in) shim.
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78 mm SHIM
Part NumborThickness
23941 - P16 - 0001.20 mm (0.0472 in)
23942-P16-0001.23 mm (0.0484 in)
c23943-P16-000'1.26 mm (0.0496 in)
u23944-Pt6-0001.29 mm (0.0508 in)
23945-P16-0001.32 mm (0.0520n)
F23946- P16 - 0001.35 mm (0.0531n)
G23947-P16-0001.38 mm {0.0543n)
H23948-P16-0001.41 mm (0.0555n)
23949-P16-0001.44 mm (0.0567 in)
23950-P16-0001.47 mm (0.0579 in)
K23951 - P16 - 0001.50 mm {0.0591 in}
L23952-Pl6-0001.53 mm (0.0602 in)
M23953-P16-0001.56 mm (0.0614 in)
N23954-P16-0001.59 mm (0.0626 in)
o23955-P15-0001.62 mm (0.0638 in)
23956 - P16 - 0001.65 mm (0.0650 in)
23957-P16-0001.68 mm (0.066't in)
23958- P16 - 0001.71 mm (0.0673 in)
23959-P16-0001.74 mm {0.0685 in)
T23960-P16-0001.77 mm {0.0697 inl
23961 - P16 - 0001.80 mm (0.0709 in)
23962-P16-0001.83 mm (0.0720 in)
23963-P16-000'1.86 mm (0.0732 in)
X23964-P16-0001.89 mm (0.0744 in)
23965-P16-0001.92 mm (0.0756 in)
z23966-Pl6-0001.95 mm (0.0768 in)
23967-Pl6-0001.98 mm (0.0780 in)
AB23968-P16-0002.01 mm (0.0791 in)
23969-Pl6-0002.04 mm (0.0803 in)
AD23970 - Pl6-0002.07 mm {0.0815 in)
AE23971 - P16 - 0002.10 mm {0.0827 in}
23972-P16-0002.13 mm (0.0839 in)
23973-P16-0002.16 mm (0.0850 in)
AH23974-P16-0002.19 mm (0.0862 in)
AI23975-P16-0002.22 mm 10.087 4 inl
AJ23976-Pl6-0002.25 mm {0.0886 in}
AK23977-P16-0002.28 mm {0.0898 in)
23978-Pl6-0002.31 mm (0.0909 in)
23979-Pl6-0002.34 mm (0.0921 in)
AN23980-P16-0002.37 mm (0.0933 in)
7, Check the thrust clearance in the manner described
Delow.
NOTE: Measurement should be made at normal
room temperature.
-1. Install the 78 mm shim selected and oil guide
plate in the transmission housing.
78 mm SHIM
OIL GUIDE PLATE
Install the spring washer and washer on the
ball bearing.
NOTE:
. Clean the spring washer, washer and thrust
shim thoroughly before installation.
. Install the spring washer, washer and thrust
shim properly.
WASHER
g
,-g
SPRTNG*ASHER
Install the mainshaft in the clutch housing.
Place the transmission housing over the main-
shaft and onto the clutch housing.
Tighten the clutch and transmission housings
with several 8 mm bolts.
NOTE: lt is not necessary to use sealing agent
between the housings.
Tap the mainshaft with a plastic hammer.
-2.
-5.
(cont'd)
13-65
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Automatic Transmission
Special Tools . 14'2OescriptionGeneral Operation . .... 14 3Power Flow . . .. '14_6
Electronic Control System .. .. . . .. .14_15Hydraulic Control .. 14 24Hydraulic Flow....-....... .. . .... .. .. . 14_29Lock'up Syslem .. .'t4'39Electrical SystemComponenl Locdlrons 14 45
PCM Circuil Dragram (A/T Control Svstem)'97 Model ....................... . . .. - . ... .14-46'98Model ................. . ... .. .. .1450'99 00Models.... . .... . . . 1452
PCM Terminal Voltage/Measuring ConditionsA"/T Control System-'97Model ...... ..14'48A,/T Control System -'98 00 Models . . .. . . 14 54
Troubleshooting Procedures .. ..... ... - 14_56Svmotom to comoonent CharlEiectr,cal Syslem -'97 Model . . 14 60Electrical System -'98 - OO Models . .. . . 14_62Electrical Troubleshooting ('97 Model)Troubleshooting Flowaharts .... ..... . .. . . 14_64
Electrical Troubleshooting ('98 - 00 Models)Troubleshootinq Flowclt"n" .... . ....- . .14-93ElectricalTroublesliooting('99 00Models)Troubleshootino FlowchartO/D OFF Indicator Light Does Not Come On 14 131
O/D OFF Indicator Liaht On ConstantlY . . . .1!-132O/D OFF Indicator Light Does Not Come OnEven Though O/D Switch ls Pressed . .... - 14_133
Lock up Control Solenoid Valve A,/B AssemblyTest....................-......... . .14-135Replacement . .ll_135Shifr ControlSolenoid Valve Ay'B Assembl,Test .............................. . .. 14-136
Replacement..............- . .14'136Linear Solenoid AssemblYTest.............................................. .. .... . 14_137Replacement .. . 14138Marnshaftlcountershafl Speed SensorsReplacement ...-... 14_138A/T Gear Position SwitchTest ..........................-... . .. 14-139ReplacementA/T Gear Positionlndicator.................. 14-140
Valve Eodynepair ............................... ..... . . .. - . .. ... 14 192
Assembly .................... .. 1{_193
Valve CapsDesciiption....-........................ .. ...... 14194
tnspeition ................... .. 14' 195
N4ain Valve BodyDisassembly/lnspection/Reassemblv - ...... .. 14_196
Secondarv Valve BodYDisassemblv4nspectron/ReassemblY .. . 14 198
Reoulator Valve Bodvbisassembtv,lnspiction/Reassemblv . 14199
Servo EodvDisassembly/lnspection/Reassembly ... ....14'200
Lock'uo Valve BodYDis;ssembly/lnspection/Reassembly .... . 14_201
MainshaftDisassembly/lnspection/Reassembly .. .. .. ..14'202
Inspection ....-.............. ..11_203
Sealing RingsReilaceient ...... ..... . 14'204
CountershaftDisassembly/lnspection/Reassembly .. . . . . . 11-205
Disassembly/Reassemb|y . . ........ ...... . .. 14_206Inspedron ................ . .... . 14 207
One wav ClutchDisassembly/lnspection/ReassemblY ... 11_209
Sub-shaftDisassembly/lnspection/Reassembly ... . .. . 14-210
oisassembly/Re6ssembly . . ... .-...... . . ..14-211
Sub-shaft BearingsReplacement .......14'212
Clutchllfustrated Index .......... . . .14-213
Disassembly .... .. .....14-216Reassembfy .... . .. .. . 14'218
Differentialllfustrated Index " 14-222Backlash Inspection . .... . .14'223
Bearing Repiacement .. 11-223
Differe-ntial Carrier Replacement .. .. . . . .. ..11-2?4
OifSeal Replacement. . .. 14'225
Side Clearance lnspection . . - .. ... . - ...... . .. 11'226
Transmission Housing BearingsMainshaJVCountershaft EearingsRepfacement .......14221Sub'siralt Eearing Replacement . . . . . . . . . ..11'224
Toroue Converter Housing BearingsMainshattEearing/OilSe6lReplacement . .. l4229
Countershaft Bea;ing Replacement.. .... .. ..14-230
Input Test - '97 - 98 ModelsInput Test '99 - 00 Models
Symptom to-Component ChartHydraulic System ...............
Checking
Removal ...,lllustrated Index (4WD)
Interlock SystemInterlock ControlUnit lnputTest. -..... -.. .... . - 14 144* Key Interlock Solenoid Test .- .. . . . - . . . ..... 14_146* Shift Lock Solenoid Test ..............-.-. . .. . ... .... 14 147*Shift LockSolenoidReplacement...... .. . .. .. 14 148* park pin Switch Test ......... 14 119' Park Pin Switch Replacement- '97 - 98 Models ....... 14-150* Park Pin Swirch/Over Drive (O/Di SwitchReplacemenl '99-00Models . .. 14_151over-Drive (O/D) Switch {'99 00 [4odels]Test........_..................... .......14-152Hydr.ulic System
..............._............... t4 142.................................. 14-143
Control Lever AssemblyR6placement ......,.,Reverse ldler Gear
lllustrated lndex
.......... 14-230
14 231
11-231
1nsta1|ation ..................Park StopInspeclion/AdjustmenlTransfer AssemblY.......14.232
RoadTest.............-.... ........ .StallSpeedTest ....._........................ ....... 14-159Fluid Level......_................... 14'160
Disessembly .................... 14-235Transfer Drive Gear BearingReplacementTrans{er Driven Gesf Shaft BearingReplacementTransfer Housing Roller BearingReplacementTransfer Cov€r A Bearing Outer RaceReplacementTransfer Housing Bearing Outer RaceReplacement ......-..,,,,,.....ReassemblvTransmassaonBeassembly ... -.. .... .14 250
Torque Converier/Drive Plate . .-. .... .. . ... .....14_258
Transmissionlnstatlation .................. ....... 14'259
Cooler Flushing . . ......11-261ATF Cooler HosesConnection.................. ....... 14-266I Shift LeverRemoval/lnstallation . .. 14'261
Disassemblv/Reassemblv - '97 - 98 Models . . 14_264
Disassembli/Reassemblv -'99 - 00 Models . 14-269
Over'Orive (O/D) Switch WireClearanceAdjustment. - ... . . . .. .. . 14'270
Detent Spring Replscement . . -.. ... .14'271*Shift CableAdiustment ....... 14'272
Repfacement.............. . 11'273
14 15711-237
11-237
14-238
$-234
11-23914-240
Transmigrion
Inspeclron ....., ...........Transfer AssemblyRemova1,.,,,..............,lnstallalion ........... .. ...Transmission
14 164
14-16514,167
14-169
End Cover/Transmissio . 14'174Transmission Housing .... ... .. . . .... .. 14-176Torque Converter Housingly'alve Body.. - ... -. 14 178
lllustrated lndex (2WD)End Cover/Transmissio ....... 14 180Transmission Housing . . ... . .. .... ... 14'182Torque Convener Housing/r'alve Body ......- 14-184
End CovefRemovat ...................... ....... 14'186Transmission HousingRemoval ...................... .. 14_188Torque Convener HousingA/alve BodYRemovat ................-..... .-..... 14-190
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Ref. No.
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Tool NumberDescriptionOty I Pago Referonc€
Mainshaft Holder
Clutch Spring Compressor Bolt Assembly
Housing Puller
Holder Handle
Oil Seal Driver Aftachment
Attachment, 40 x 50 mm
Clutch Spring Compressor Attachment
Ay'T Pressure Hose, 2210 mm
IVT Pressure Hose Adapter
SCS Service Connector
Companion Flange Holder
Backprobe Set
lVT Oil Pressure Gauge Set w/Panel
A,/T Low Pressure Gauge w/Panel
Adjustable Bearing Puller, 25 - 40 mm
Anachment, 32 x 35 mm
Attachment, 37 x 40 mm
Attachment. 52 x 55 mm
Attachment. 62 x 68 mm
Attachment, 72 x 75 mm
Driver 40 mm l.D.
Attachment, 35 mm LD.
Driver
07GAB - PF50101 or
07GAB - PF50100
07GAE - PG40200 or
OTGAE _ PG4O2OA
07HAC - PK40102
07JAB - 001020A
07JAD - PH80101
07LAD - PW50601
07LAE - PX40100
OTMAJ - PY4O114
07MAJ - PY40120
07 PAZ - 0010100
07RAB - TB4010A or
07RAB.TB40lOB
07sAz - 001000A
07406 - 0020400
07406 - 0070300
07736 - 4010008 or
07736 - A010004
07746 - 0010100
07746 - 0010200
07746 - 0010400
07746 - 0010500
07746 - 0010600
07746 - 0030100
07746 - 0030400
07749 - 0010000
07947 - SD90200Seal Driver Aftachment
1
1
1
1,l
1
I
2
1'l
1
I
1
1
1
1
1
1
I
1
14-181 , 254
14-216,219
14-189't4-236,242,245,246
't 4-225, 241
14-237
14-216,2't9
14-161
14- 161
14-57
14-236,242,245,246
14-58, 157
14-161
14-161'14-229,230
14-211, 2't2
14-231
14-239
14-212, 227 , 228,229, 230, 238,
14-239, 249
14-221 ,229't 4-207 , 223,226, 237 , 241
14-237,241
1 +21 1, 2't2, 225, 227, 228, 229,
14-230, 237 , 238, 239, 24't, 249't4-225
lf the top arm is too short, replace it with 07SAC - pOZ01OO1.
07HAE - PL50101 may be used to substitute one of these tools.Must be used with commercially available 3/8"-16 slide hammer.
E----G
@@@@@
@
tvj
'
@@@)
14-2
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Symptom-to-Component Chart
Hydraulic System (cont'd)
SYMPTOMCheck these items on thePROBABLE CAUSE ListCheck these items onthe NOTES Lisr
Shift lever does not operate smoothly.o, JdPFails to shift; stuck in 4th gear.14, 41 , 48
Transmission will not shift into park in E position.6, 38, 61PStall rpm high; all clutch pressures are in specification.40D,K,OLock-up clutch does not disengage.18, 43, 44, 45, 46, 49,50,57
Lock-up clutch does not operate smoothly.14, 40, 43, 44, 45, 46, 49, 50. 57Lock-up clutch does not engage.'t8, 40, 43, 44, 45, 46, 49, 50, 56, 57Vibration in all positions.
No engine braking in I position.59
Shift position indicator does not indicate anv position,6. 38, 60
PROBABLE CAUSE
I 33 Thrust washer worn/damaged
ATF pump worn or binding34Clutch clearance incorrect
Regulator valve stuck or regulator valvespflng wornDrive plate delective or transmission mtsas-sembled
Servo valve stuck5ttTorque converter housing or transmissionhousing bearing worn/damagedMainshaft worn/damaged
Shift cable broken/out of adjustmentATF strainer clogged
7Final gears worn/damaged38Shift cable is worn where it attaches to thetransmission or at the body mountsIOne-way (sprag) clutch worn/damaged
1st gears worn/damaged {2 gears)39Modulator valve stuck10lst clutch defective40Torque converter check valve stuck112nd gears worn/damaged (2 gears)41Foreign material in separator plate't22nd clutch defectiveCPB valve stuck
t53rd clutch defective43Lock-up timing valve stuck144th clutch defective44Lock-up shift valve stucktcReverse gears worn/damaged (3 gears)Lock-up control valve stuck16Excessive ATF46Lock-up clutch Diston defective17Torque converter one-way clutch defective47Shift control solenoid valve A defecttve
18Linear solenoid assemblv defective (,98 - OOmodels)48Shift control solenoid valve B dsfectrve
49Lock-up control solenoid valve A defective'19CPC valve stuckLock-up control solenoid valve B deleqtve20l-2 shift valve stuck51Servo control valve stuck212-3 shift valve stuck52lst accumulator defective3-4 shift valve stuck53Foreign material in 2nd exhaust orifice2nd accumulator defective54Foreign material in 3rd exhaust orifice3rd accumulator defectiveForeign material in 4th exhaust orifice4th accumulator defective56Mainshaft speed sensor defective262nd orifice control valve stuckCountershaft speed sensor defective273-4 orifice control valve stuck583rd sub accumulator defective2aForeign material in main orifice59lst-hold clutch defective29Foreign material in lst orifice60A/T gear position switch defective or out ofadjustment30Foreign material in reverse orifice
31Engine output low61Park gear mechanism defective32Needle bearing worn/damaged
14-154
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Symptom-to-Com ponent Chart
Hydraulic System (cont'd)
NOTES
See flushing procedure, page l4-264 and 265,
BSet idle rpm in gear to specified idle speed. lf still no good, adjust motor mounts as outlined in enginesection of this manual.
clf the large clutch piston O-ring is broken, inspect the piston groove for rough machining.
Dlf the clutch pack is seized or is excessively worn. inspect the other clutches fot wear, and check the orificecontrol valves, CPC valve, and linear solenoid for free movement.
lf the linear solenoid is stuck, inspect the clutches for wear.
lf the 1-2 shift valve is stuck closed. the transmission will not upshift. lf stuck open, the transmission hasno lst gear.
Hlf the 2nd orifice control valve is stuck, inspect the 2nd and 3rd clutch Dacks for wear.
lf the 3-4 orifice control valve is stuck, inspect the 3rd and 4th clutch packs for wear.
Jlf the clutch pressure control valve is stuck closed. the transmission will not shift out of lst gear.
Klmproper alignment of main valve body and torque converter housing may cause ATF pump seizure. Thesymptoms are mostly an rpm-related ticking noise or a high-pitched squeak.
Llf the ATF strainer is clogged with particles of steel or aluminum, inspect the ATF pump and differentialpinion shaft. lf both are OK and no cause for the contamination is found, replace the torque converter.
Mlf the lst clutch feed pipe guide in the end cover is scored by the mainshaft. inspect the ball bearing forexcessive movement in the transmission housing. lf oK, replace the end cover as it is dented. The o-rinounder the guide is probably worn.
N' Replace the mainshaft if the bushing for the 4th feed pipe is loose or damaged, lf the 4th feed pipe is darrFaged or out of round. replace the end cover.' Replace the mainshaft if the bushing for the l st feed pipe is loose or damaged. lf the 1st feed pipe is dam-aged or out of round, replace it.
oA worn or damaged sprag clutch is mostly a result of shifting the transmission in E!. E, or E positionwhile the wheels rotate in reverse. such as rocking the vehicle in snow.
PInspect the frame for collision damage.
lnspect for damage and wear:
l. Reverse selector gear teeth chamfers.
2. Engagement teeth chamfers of countershaft 4th and reverse gear.
3. Shift fork for scuff marks in center.
4. Differential pinion shaft for wear under pinion gears.
5. Bottom of 3rd clutch for swirl marks.
Replace items 1, 2, 3. and 4 if worn or damaged. lf transmission makes a clicking, grinding, or whirring noise,also replace mainshaft 4th gear, reverse idler gear, and countershaft 4th gear in addition to 1,2, 3, or 4.lf differential pinion shaft is worn, overhaul differential assembly, replace ATF strainer, and thoroughly cjeantransmission, flush torque converter. cooler, and lines,lf bottom of 3rd clutch is swirled and transmission makes gear noise. replace the countershaft and final drivenoear,
Be very careful not to damage the torque converter housing when replacing the main ball bearing. you
may also damage the ATF pump when you torque down the main valve body. This will result in ATF pumpseizure if not detected. Use the Drooer tools.
SInstall the main seal flush with the torque converter housing. lf you push it into the torque converterhousing until it bottoms out, it will block the fluid return passage and result in damage.
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O END COVER
O olL SEAL Replace.
O BALL BEARING
@ A/T GEAR PoSITIoN swITcH coVER
€) A/T GEAn PosrloN swrrcH
@ ROLLER
O coLLARG) o-RING Replace.{9) FEED PIPE FLANGE
@ O-RING Replace.
O SNAP RING
@ 3RD CLUTCH FEED PIPE(D CoUNTERSHAFT LOCKNUT 23 x 1.25 mm Replace.(} coNtcAL SPR|NG WASHER Reptace.
@ PARK GEAR@ ONE.WAY CLUTCH(, COUNTENSHAFT lST GEAR(D NEEOLE BEARING(O COUNTERSHAFT lST GEAR COLLAR
@ o-RING Reptace.
@ lST CLUTCH FEED PIPE
@ O-RING Reptace.
@} FEEO PIPE FLANGE
@ SNAP RING
@ DOWEL PIN
@ END coVER GASKET Feplace.
@ PARK PAWL SToP@ PARK PAWL
@ PARK PAWL SPRING
@ PARK PAWL SHAFT
O} A/T GEAR POSITION SWITCH HARNESS CLAMP
@ PARK LEVER
@ LOCK WASHER Replace.
@ PARK STOP Selective part
@ PARK LEVER SPRING@ DRAIN PLUG
O SEALING WASHER Reptace.
@) MAINSHAFT LOCKNUT2l x 1.25 mm Replace.@ CONICAL SPRING WASHER Replace.@ lST CLUTCH ASSEMBLY
TOROUE SPECIFICATIONS
i!, O-RING Replace.
@ THRUST WASHER
@ THRUST NEEDLE BEARING@ NEEDLE BEARING
@ MAINSHAFI 1ST GEAR@ MAINSHAFT 1sT GEAR coLLAR
@ o-RING Replace.
6!, COUNTERSHAFT SPEED SENSOR@ ROLLER
@) COLLAR@ o-RtNG Replace.
6A FEEo PIPE FLANGE
@ o-RtNG Reptace.
@ SNAP R|NG
@ IST.HOLD cLUTcH FEED PIPE@ SUB-SHAFT LOCKNUT 19 x 1,25 mm Reptace.O coNtCAL SPR|NG WASHER Reptace.E! SUB.SHAFT lST GEAR€} LINEAR SOLENOID ASSEMBLY
@ LTNEAR soLENotD aSSEMBLy GASKET Reptace.
@ HARNESS BBACKET
@ SEALING WASHERS Feptace.
@ ATF COOLER LINE
@ LIN€ BoLT
@ ATF DIPSTICK
@ ATF COOLER LINE
@ LINE BoLT@ SEALING WASHERS Reptace.@ VEHICLE SPEED sENsoR (vss)
@ o-RtNG Beptace.
Bolt/Nut No.Torque ValuoSizeRemarks
6B
8A
12J
18D
19S
21M
23C
'12 N'm ('1.2 kgf.m,8.7 lbf.ft)
14 N.m (1.4 kgf.m, 10lb{.ft}
22 N.m 12.2 kgf.m, 16 lbf.ft)
28 N'm (2.9 kgf.m,21 lbf.ft)
49 N.m (5.0 kgf.m,36 lbf'ft)
93 N'm {9,5 ksim.69 lbf.ft)
78 N.m {8.0 kgnm,58 lbf.ft)
103* 0- 103 N{n {10.5* 0+ 10.5 kgfn,
75.9-0-75.9 lbf{t)
6x 1.0 mm
6x1.0mm
8 x 1.25 mm
12 x 1.25 mm
18 x 1.5 mm
19 x 1.25 mm
21 x 1.25 mm
23 x 1.25 mm
Line bolt
Drain plug
Sub-shaft locknut
Mainshaft locknut: Left-hand threads
Countershaft locknut: Left-hand
threads
14-175
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r] REVERSE IDLER GEAR SHAFT/HOLDER'A N€EDLE BEARING
..] TRANSMISSION HOUSING
al TRANSMISSION HOUSING OIL SEAL Replace.g SET BING.80 mm Selecrive part
O REVERSE GEAR COLLABE couNTERSHAFT REVERSE GEAB
.9,] NEEDLE BEARINGi9 LOCK WASHER Replace..1!i REVERSE SHIFT FORKO REVERSE SELECToRiJ. REVERSE SELECTOR HUBii' COUNTERSHAFT 4TH GEAR.14 NEEDLE BEARINGiD D|STANCE coLLAR,28 mm Selective part(i3 COUNTERSHAFT 2NO GEABi7-] THRUST NEEDLE BEARING(10 COUNTERSHAFT 3RD GEAR(9 NEEDLE BEARINGE9 COUNTERSHAFI3RD GEAB COLLAR.li THRUST NEEDLE BEARING.?) SPLINEO WASHER,,O 3RD CLUTCH ASSEMBLY
€1 O-RING Beplace.i23 COUNTERSHAFT
4i SHIFT CONTROL SOLENOID COVER
?Z] HARNESS CLAMP BRACKET
?9] SHIFT CONTROL SOLENOID VALVE A/B ASSEMBLY
8 HARNESS CLAMP BRACKET
GI SHIFT CONTROL SOLENOID VALVE FILTER/GASKET
(4 MAINSHAFT 2ND GEARi49 NEEDLE BEARING
@ THRUST NEEDLE BEARING(49 MAINSHAFT
@r SEAL|NG R|NG,35 mm
O SEALING RING,29 mm
@ NEEDLE BEARING
.49 SET RING
€) lST.HOLD CLUTCH ASSEMBLY
O o-RING Replace.6E THRUST WASHER
€9 THRUST NEEDLE BEARING
6' NEEDLE EEARING
€ir SUB-SHAFT 4TH GEAR
6 THRUST NEEDLE BEARING
@ SUB.SHAFT 4TH GEAR COLLAR@ sUB-sHAFf
6I NEEDI-E B€ARING STOP
@ NEEDLE BEARING(6t ATF GUIDE CAP Replace.(64 TRANSMISSION HANGEB
@ BREATHER CAP
i@ MAINSHAFT SPEED SENSOR
6i O-RING Replace.
6D REVERSE IDLER GEAR
@r DOWEL PlN, 14 x 25 mm.6d SNAP RINGS
QlI SUB.SHAFT TRANSMISSION HOUSING BEARING
E) MAINSHAFT TRANSMISSION HOUSING BEABING.2, COUNTERSHAFI TRANSMISSION HOUSINGBEARING
@[E
t,n9t0@)@),lD
04
@
@@:.ro)
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Replace-SNAP RINGTHRUST WASHEBTHRUST NEEDLE BEARINGMAINSHAFT 4TH GEARNEEDLE BEARINGSTHRUST NEEDLE BEARINGMAINSHAFT 4TH GEAB COLLAR2NO/4TH CLUTCH ASSEMBLYO-RING Replace.THRUST WASHER,36.5 x 55 mm Selective partTHRUST NEEOLE BEARING
DOWEL PlN, 14 x 25 mmCONNECTOR BRACKETATF MAGNETDOWEL PlN, 14 x 20 mmTRANSMISSION HOUSING GASKET Replace.DIFFERENTIAL ASSEMBLYDOWEL PlN, 10 x 12 mmO-RING Replace.TRANSFER ASSEMBLYTOROUE CONVERTER HOUSING OIL SEAL Replace.TOROUE CONVERTER HOUSING
TOROUE SPECIFICATIONS
Bolt/Nut No.Torque ValueSizeRgmarks
6A
6B
10A
12 N.m (1.2 kgf.m,8.7 lbf.ft)
14 N.m (1.4 kgf.m, 10 lbift)
44 N.m (4.5 kgf.m,33 lbf.ft)
6x 1.0 mm
6x 1.0 mm
10 x 1.25 mm
14-177
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ATF FEED PIPE,8 x 145 mmATF STRAINERSERVO BODYSERVO SEPARATOR PLATESECONDARY VALVE EODYDOWEL PINSECONDARY SEPARATOR PLATESERVO DETENT BASE ('97 - 98 model3 onlylATF FEED PIP€, 8 x 145 mmATF FEED PIPE,8 x 40 mmATF FEED PIPE. 8 x 62 mmATF FEED PIPE.8 x 112 mmATF FEED PIPE, 8 x 192.5 mmATF FEEO PIPE. I x 105.8 mmSTOP SHAFT BRACKETATF LUBRICATION PLATEATF FEEO PIPEDOWEL PINLOCK-UP VALVE EODYLOCK-UP SEPARATOR PLATEREGULATOR VALVE BODYDOWEL PINCOOLER RELIEF VALVE SPRINGCOOLER RELIEF VALVETOROUE CONVERTER CHECK VALVE SPRINGTOROUE CONVERTER CHECK VALVECONTROL SHAFTOETENT ARM SPRINGOETENT ARMDETENT ARM SHAFTFILTER Replace.CHECK BALLSlST ACCUMULATOR CHOKEO"RING Replace.STATOR SHAFTSTOP SHAFTATF FEED PIPE, I x 112 mmMAIN VALVE BOOYATF PUMP DRIVEN GEAR SHAFTATF PUMP DRIVEN GEAR
TOROUE SPECIFICATIONS
MAIN SEPARATOR PLATEDOWEL PINATF PUMP DRIVE GEARSUCTION PIPE COLLARCOUNTERSHAFT TOROUE CONVERTER HOUSINGBEARINGATF GUIDE PLATELOCK WASHER Replace.CONTROL LEVER ASSEMBLYTOROUE CONVERTER HOUSINGCHANGE SHAFTOIL SEAL Reolace.MAINSHAFT OIL SEAL Reolace.MAINSHAFT TOROUE CONVERT€R HOUSINGBEARINGLOCK.UP CONTROL SOLENOID VALVE A/BFILTER/GASKET Replace.LOCK.UP CONTROL SOLENOID VALVE A/BASSEMBLY
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Bolt/Nut No.Torque ValugSizeRomarks
64
6B
12 N'm (1.2 kgf.m,8.7 lbf.ft)
14 N.m (1.4 kgf.m, 10 lbf.ft)
6x1.0mm
6x1.0mm
14-179
www.emanualpro.com