washers HONDA CR-V 1997 RD1-RD3 / 1.G Owner's Manual

49. Set the control shaft to E position, and install the
A,/T gear position switch on it.
CONTROL SHAFT
l( ((,,, ,.
*
$*\.t+-
NN
6x1.0mm12 N.m 11.2 kgt.m,8.7 tbf.ftl
6xl.0mm12 N.m 11.2 kgf'm,
8,7
'gtt - 00 MoDELS{6 position3}T
Install the A/T gear position switch cover, then
install the harness clamps of the AviT gear position
switch harness on the end cover and the transmis-
sion housing.
50.
CONTROL SHAFT
HARNESS CLAMP
HARNESS CLAMP
Clean the areas where the transfer assembly con-
tacts the transmission with solvent or carburetor
cleaner, dry with compressed air, then coat the con-
tact areas with ATF. (4WD)
Install the transfer assembly with a new O-ring. Do
not allow dust or other foreign particles to enter the
transmission. {4WD)
O.RINGReplace-
10 r 1.25 mma,a N'm 14.5 kgt'm, 33 lbf'ftl
54.
55.
lnstall the cooler lines with the line bolts and new
sealing washers.
TOROUE: 28 N.m 12.9 kgif'm. 21 lbf'ft)
Install the ATF dipstick.
lnstall the breather cap on the breather pipe so its
arrow points to the transmission hanger.
TRANSMISSION
14-257
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7. Insert the edge of the screwdriver into the groove
located under the differential housing Pry out the
driveshaft inboard ioint with a screwdraver.
NOTE: Take care not to damage the differential oil
seal and differential ring when prying out the differ-
ential inboard joint.
8. Remove the mounting bolts and the washers.
DRIVESHAFT
MOUNTING BOLTS'10 x 1 .25 mm,19 N'm (5 0 kgf m, 36 lbtftl
Lower the rear differential assembly on the trans-
mission jack, then remove the rear driveshafts from
the rea r difterential assembly.
DIFFERENTIAL
12 x 1.25 fifi
10. Remove the rear difterential mounting bracket A
from the rear differential assembly.
N.m {7.0 lgf.m. 5l lbl.tt)
REAR DIFFERENTIALMOUNTING BRACKET A
REAN DFFERENTI,ALASSEMBLY
11.Install the rear differential assembly in the reverse
order of removal.
Note these items during reassembly
. lnstall the breather tube to the breather tube joint
properly.
. During the propeller shaft installation, align the
marks on the propeller shaft and companion
flange.
. Reiill the rear differential with the recommended
fluid to the proper level {see page 15-14).
15-17
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Front Brake Disc
Disc Runout Inspection
l.Loosen the front wheel nuts slightly, then raise the
vehicle, and make sure it is securely supported.
Remove the front wheels.
Remove the brake pads {see page 19-9).
Inspect the disc surface for damage and cracks.
Clean the disc thoroughly, and remove all .ust.
Use wheel nuts and suitable plain washers to hold
the disc securely against the hub, then mount a dial
indicator as shown, and maasure the runout at
10 mm (0.4 in) from the outer edge of the disc.
Brake Di3c Runout:
Service Limit: 0.10 mm {0.00,0 in)
WHEEL NUT ANDPLAIN WASHER108 N.m {11 kg{ m, 80 lbf.ft)
lf the disc is beyond the service limit, refinish the
brake disc with an on-car brake lathe. The Kwik-
Lathe produced by Kwik-way Manufacturing Co.
and the "Front Brake Disc Lathe" offered by Snap-
on Tools Co. are approved for this operation.
M8x. Rofinish Limit: 21.0 mm l0.8il in)
NOTE: A new disc should bs refinished if its runout
is greater than 0.10 mm (0.004 in).
Disc Thickness and Parallelism
Inspection
1.Loosen the front wheel nuts slightly, then raise the
vehicle, and make sure it is securely supported.
Remove the front wheels.
Remove the brake pads (see page 19-9).
Using a micromater, measure disc thickness at eight
points, approximately 45'apan and 10 mm (0.4 in)
in from the outer edge of the disc. Replace the brake
disc if the smallest measurement is less than the
max. refinishing limit.
Brake Disc Thickness:
Standard:'97 - 98 modsls:
22.9 -23.1mm {0.90 - 0.91 inl'99 - 00 mod€ls:
23.6 - 23.8 mm {0.93 - 0.94 in}
Max. Refinishing Limit:21.0 mm (o.txl in)
Brake Disc Parallelism: 0.015 mm {0.0006 in} max.
NOTE: This is the maximum allowable difference
between the thickness measurements,
lf the disc is beyond the service limit for parallelism,
refinish the brake disc with an on-car brake lathe.
The Kwik-Lathe produced by Kwik-Way Manufac-
turing Co. and the "Front Brake Disc Lathe" offered
by Snap-on Tools Co. are approved for this opera-
tron.
NOTE: See section 18 for brake disc replacement.
19-1 1
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Front Brake Caliper
Disassembly/Reassembly
. Never use an air hose or dry brush to clean brake assemblies.
. Use an OSHA approved vacuum cleaner to avoid breathing brake dust.
. Contaminated brake discs or pads reduce stopping ability.
. When reusing the pads, always reinstallthe brake pads in their original positions to prevent loss ol braking efficiency.
CAUTION:
. Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off imme-
diatelY with water.
NOTEI
. To prevent spills, cover the hose joints with rags or shop towels.
. Clean all pans in brake fluid and air dry; blow out all passages with compressed air.
. Before reassembling, check that all parts are free of dust and other foreign particles.
. Replace parts with new ones whenever specified to do so.
. Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
. Do not reuse the drained fluid.
. Always use Genuine Honda DOT 3 Brake Fluid. Using a non-Honda brake fluid can cause corrosion and decrease the
life of the system.
. Coat the piston, piston seal, and caliper bore with clean brake fluid.
. ReDlace all rubber oarts with new ones whenever disassembled.
. After installing the front brake caliper do the following.- Check for leaks at hose and line joints and connections, and retighten if necessary.- Check the brake hoses for interference and twistinq.
SHIM
12 mm FLANGE BOLTS113 N.m (11.5 kgtm,83lbf.ftlINNER
ft
il1
#
\i
#
PIN B
OUTER PAO SHIM
PAD SPRING
IPIN BOOT
-Cr
SEALING WASHERSReplace.4dd*
ERAKE PADS
'f,-rre
/ tto*l "o"\
t@I
/\'
sLreo 6cnew \I N m 10.9 kStm, 6.5 lbnft)
\
6-
>PIN A
-6, {
CALIPER BOOY
CALIPER EOLTS49 N.m {5.0 kgl.m, 36lbf.ftl
PISTON AOOTReplace.
"..-a=a-...,--"sEqriPISTON
t".:jil,,.'.1!!!!9!il: Rubber grease (Use recommended grease in the caliper set)
irf"i:;;T::fl,-J'I",0 .@
--6, Silicone grease (use recommended seal grease and p,n grease in the caliper set)
INNER SHIM BWEAB INDICATOR
EANJO BOLT34 N.m {3.5 kgf m,25 lblftl
PISTON SEALReplace.
AFACKET
19-12
PAD RETAINERS
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Brake Hoses/Lines
Hose Replacement
CAUTION: Do not spill brak€ fluid on the vehicl€; it m8y
damage th€ paint; if brak€ lluid doos contact tho paint,
wash it off immediately with water.
NOTE:
. Before reassembling, check that all pans are free of
dust and other foreign particles.
. Replace parts with new ones whenever specified to
qo so,
Replace the brake hose ifthe hose is twisted, cracked.
or if it leaks.
Disconnect the brake hose from the brake line using
a 10 mm flare nut wrench.
'1.
FLARE NUTWRENCH(Commercially
available)
BRAKE HOSE
Remove and discard the brake hose cliD from the
brake hose.
Remove the banjo bolt, and disconnect the brake
hose from the calioer.
5. Remove the brake hose from the knuckle.
19-22
6. Install the brake hose on the knuckle first, then con-
nect the brake hose to the caliper with the banjo bolt
and new sealing washers.
6 mm HOSE BRACKETEOLTS9.8Nm(1.0 kgf.m,7 lbf.ftlBRAKE HOSE
BANJO BOLT34 N.m
13.5 kgf.m, 25 lbl.ftl
SEALING WASHERSHeplace.
7. Installthe brake hose on the upper brake hose bracket
with a new b.ake hose clip.
Replace.
BRAKE HOSE ARACKET
Connect the brake line to the brake hose.
After installing the brake hose, bleed the brake sys-
tem (see page '19-7).
Perform the following checks;
. Check the brake hose and line joint for leaks, and
tighten if necessary.
. Check the brake hoses for interference and twist-
Ing
1 tbtftl
F
)
/
8.
9.
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Disassembly and Reassembly
NOTE:
. Take care not to scratch the rear hatch glass.
. lf necessary, replace any damaged spacers and seals.
. Refer to page 20-99forthe rearwindowwiper motor removal and section 23 for the high mount brake light removal.
HINGE SPACERS
HINGE SPACEN('97 - 99 models)HINGE PLATE('00 model)
HARNESSTRIM
REAR SPOILEBSPACER{'99 00 models)
HARNESSTRIM6x1.0mm9.8 N.m {1.0 kgl.m,7.2 tbt.ft)
WASHERSTBIKER
s
R€AF WINDOWWIPER MOTORBASE PLATE
('97 - 98 models)
REAR SPOILERSPACER
CAUTIONLABEL
SEAL
REAR WINDOWWIPER UPPERCOVER
MOTOR BASEPLATE SEAL
PIVOT NUTFEAR TIME 4WDEMBLEM
{cont'd)
20-79
/=
GLASS PROTECTOR
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Wipers/Washers
Component Location Index
SRS components are located in this area. Review the SRs component locations, precautions, and procedures in the s6ssection (24) before performing repairs or service.
REAB WINDOW WIPER MOTOBT€st, page 23-120WPSR/WASHER SWITCHTest. page 23- l't9
REAR WINDOW WIPERCONTROL UNlT 137 mod.llInput test. page 23-118
WINDSHIELD WIPER MOTORTost, page 23-119
UNDER.DASH FUSE/RELA
INTERMITTENT W|PEN RELAYCIBCUIT, REAR WINDOW INTERMTNENTwlPER RELAY CIBCUIT l'98 - 0O mod.t.lBOX (ln the integrated control unit)Input test, page 23-68
23-114
-
n
tff
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Wipers/Washers
Circuit Diagram (Rear Window) -'97 Model
UNDER.HOOD FUSE/RELAY BOX
@**'
N0.41 (100A) N0.42 (40A)WHT/BLK +WHT
I
G611G631
t'8LK
I
G202
,7!is--- ---- ----
JiJ frT
BLK
d-l
G401G4A2
23-116
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Wipers/Washers
Rear Window Wiper Gontrol Unit lnput Test -'97 Model
Remove the driver's dashboard lower cover and theknee bolster {see section 20).
Disconnect the 8P connector from the control unit.
Inspect the connector and socket terminals to be surethey are all making good contact.
a lf the terminals are bent, loose, or corroded, repair
them as necessary. and recheck the system.. lf the terminals look OK, make the following input
tests at the connector.- lf any test indicates a problem, find and correct
the cause, then recheck the system.- lf all the input tests are OK, replace the control
UNII.
1.
LT GRN/BLK
T GRN/RED LT
12
16
GRN/BLK
8P CONNECTOF
CavityTest condhion Test Desir€d r93uhPossible cause il rasuh is not obtained
4BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401, c402). An open in the wire
GRN
lgnition switch ON (lllCheck for voltage to ground;
There should be battery voltage.
Blown No. 3 (10 A) fuse in the
under-dash fuse/relay box
An open in the wire
'lLT GRN/
RED
lgnition switch ON ( ll),
and rear window
wiper/washer switch
ON
Check for voltage to ground:
There should be battery voltage.
Blown No. 3 (10 A) fuse in the
under-dash fuse/relay box
Faulty rear window wiper/washer
switch
An open in the wire
LT GRN/
BLK
lgnition switch ON (lllCheck for voltage to ground;
There should be battery voltage.
Blown No. 3 {10 A) fuse in the
under-dash fuse/relay box
Faulty rear window wiper motor
An open in the wire
LT GRN
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.
Blown No.3 {10 A)fuse in the
under-dash fuse/relay box
Faulty rgar window wiper motorAn open in the wire
5GRN/BLK
lgnition switch ON lll),
and rear window
wiper/washer switch at
washer position
Check for voltage to ground:
There should be battery voltage.
Blown No.3 (10 A) fuse in the
under-dash fuse/relay box
Faulty rear window wiper/washer
switch
An open in the wire
23-118
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Wipers/Washers
1.
Rear Window Wiper Motor Test
Remove the tailgate trim panel (see section 20),
Disconnect the 4P connector from the wiper motor
assembly.
4P CONNECTOR
WIPEBLOWER COVEnPush tabto release,
Test the motor by connecting battery power to theNo. I terminal, and ground to the No. 3 terminal.
lf the motor does not run or fails to run smoothly,replace it.
Reconnect the 4P connector to the wiper motor.
Connect an analog voltmeter between the No. 4 (+)
and No. 2 (-) terminals.
Run the motor by turning the wiper/washer switchoN.
The voltmeter should alternately indicate 0 V and11 V or less.
4.
5.
23-120
1.
Washer Motor Test
Remove the front bumper (see section 20).
Disconnect the 2P connectors from the washermolors,
REAR WINDOWWASHER MOTOR
Test the washer motor by connecting battery power
and ground according to the table.
lf the motor fails to run smoothly, replace it.lf the motor runs smoothly, but little or no washerfluid is pumped, check for a disconnected orblocked washer hose, or a clogged pump outlet inthe motor.
a
a
L_Iq'.r91
Battery
,l
Disconnected
Connected@
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