D connector HONDA CR-V 1997 RD1-RD3 / 1.G Workshop Manual

Under-dash Fuse/Relay Box
I
Removal/lnstallation
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (241 before performing repairs or ser-
vice.
Removal:
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's pre-
set buttons (with anti-theft feature).
2. Disconnect the battery negative cable, then discon-
nect the positive cable, and wait at least three min-
utes.
3. Remove the driver's dashboard lower cover and the
knee bolster (see section 20).
4. Remove the two mounting nuts, and pull the under-
dash fuse/relay box out from under the dash
Disconnect the connectors from the under-dash
fuse/relay box (see section 24 for the SRS main har-
ness connector), and take out the under-dash fuse/
relay oox.
Installation:
1. Connect the connectors to the under-dash fuse/
relay box (see section 24 for the SRS main harness
connector), then install the under-dash lusehelay
box in the reverse order of removal.
2. lnstall the knee bolster and the driver's dashboard
lower cover (see section 20).
3. Connect the battery positive cable, then connect the
negative cable.
4. Enter the anti-theft code for the radio, then enter the
customer's radio station presets (with anti-thett fea-
ture).
5. Confirm that all systems work properly
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lgnition Switch
Test
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24} before performing repairs or ser
vtce.
L lMake sure you have the anti-theft code for the
radio, then write down the frequencies for theradio's preset buttons (wilh anti-theft feature).
2. Disconnect the battery negative cable.
3. Remove the driver's dashboard lower cover and the
knee bolster {see section 20).
4. Disconnect the 5P connector from the under-dash
fuse/relay box and the 3P connector from the main
wtre narness,
5P CONNECTOR
Wire side oftemale terminals
Check tor continuity between the terminals in eachswitch position according to the table.
rernrnal
ros[ron \
I(ACC)I3l{BAT}5flG1)30G2iI1llsrl
0 (LocK)
r(Acclo--o
fl (oN)G_o
III (START)o--.o
7.
{ I | 3P connector
lf the continuity checks do not agree with the table,replace the electrical switch.
After reconnecting the battery, enter the anti-theftcode for the radio, then enter the customer's radio
station presets (with anti-theft feature).
23-54
3P CONNECTOR
Electrical Switch Replacement
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24) before performing repairs or ser-vice.
1. Make sure you have the anti-thett code for the
radio, then write down the frequencies for the
radio's preset buttons (with anti-theft feature).
2. Disconnect the battery negative cable.
3. Remove the driver's dashboard lower cover and the
knee bolster (see section 20).
4. Disconnect the 5P connector from the under,dash
tuse/relay box and the 3P connector f.om the main
wire harness {see left column).
7.
Remove the steering column covers (see section'17 t.
Insert the ignition key, and turn it to "0".
Remove the two screws and the electrical switchfrom the steering lock,
swrTcHLOCK CYLINDER
lnstall in the reverse order of removal.
After reconnecting the battery, enter the anti-theftcode for the radio, then enter the customer's radiostation presets (with antj-theft feature).
9.
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Gauge Assembly
Gau ge/lndicator/Terminal Location Index
CONNECTOR "A"
{A/T GEAB POSITION INDICATOR)
CONNECTOR "D-
{ABS INDICATOR)CONNECTOR "E"
{CBUISE INDICATOR'CONNECTOR "F"
{SRS INDICATOR}
SPEEDOMETER:Indicates 60 km/h at 637 rpm or60 mph at 1,026 rpm ofthevehicle speed sensor (VSS).
TACHOMETER:lndicates 100 rpm at200 pulses per minuteof the ignition controlmodule (lCM).
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a1___-__-____>816
JilililIJililil1
cl --------->cl3
JililtHililL
,
.. "€""^
o o ue ou
t)1- --->t)5E1- - -->E5Fl---->F5
oo/ \oo
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Removal
'1. Remove the two screws from the instrument panel.
2. Remove the instrument panel carefully to avoid damaging the clips.
3. Tilt the steering wheel down with the tilt adjustment lever.
4, Spread a protective cloth over the steering column.
5. Remove the four mounting screws from the gauge assembly.
6. Pullthe gauge assembly out, and disconnect all connectors from it.
7, Remove the gauge assembly.
GAUGE ASSEMELY
INSTRUMENT PANEL
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Vehicle Speed Sensor (VSSI
T6st tho BLK wirei1. Disconnect the 3P connectorfrom the vehicle speed sensor{VSS).2. Connect the test harness
{07LAJ - PT3020A) only to theengine wire harness.3. Connect the FED test harnessclip to the positive probe of anohmmeter,4. Check for continuity betweenthe RED test harness clip andbody ground.
Repair open in the BLK wirebetwGon the vSS .nd G101.
T.st the BLK/YEL wire:1. Connect the WHT test harnessclip to the positive probe of avohmeter, and connect the REDtest harness clip to the negativeprobe.2. Turn the ignition switch ON (ll).
Rep.ir op.n in th. BLK/YEL wirebetwaen the VSS rnd the und6r-dash fuse/.6lav box.ls there battery voltage?
Test the BLU/WHT wi.s:Connect the GRN test harnessclip to the posilive probe of avoltmeter. and connect the REDtest harness clip to the negativeprobe.
Repair open in the BLU/WHT wirobstweon the VSS and PCM.ls there about 5 V or more?
Troubleshooting
Before testing, inspect the No. 15 (7.5 A) fuse in the underdash fuse/relay box.
TEST HARNESSOTLAJ - PT3O2OA
RED TEST HARNESS
PROTECTIVETAPE
GRN TEST HARNESSCLIP
TEST HARNESSOTLAJ - PT3O2OA
REOCLIPWHT TEST HARNESS CLIP
(To next page)
23-62
HARNESS
TAPE
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o-.
WHT TEST HARNESSCLIP
TEST HARNESSOTLAJ _ PT3O2OA
GRN TEST HARNESS
BED TEST HARNESSct-tP
PROTECTIVETAPE
(From previous page)
T6st the VSS:1. Turn the ignition switch OFF.2, Connect the other test har-ness connector to the VSS,3. Raise the front and rear of thevehicle, and support jt withsafety stands.4. Put the transmission in neu-tral with the ignition switchoN r).5. Slowly rotate one wheel withthe other wheel blocked.
Does voltage pulse from 0 toapprox, 5 V or more?
Spoodom6tor T6st:1, Disconnect the 16P connector"B" from the gauge assem
2. Touch a probe to the BLUMHTwire. and connect it to bodyground through a voltmeter.3. Slowly rotate one wheel withthe other wheel blocked.
R.p.ir opon in the BLU/WHT wirebetwe€n the VSS and the 3oeedo-mgter.
Does the meter indicate puls-ing voltage?
GAUGE ASSEMBLY 16P CONNECTOR 'B-
Wire side offemale termin6lsBLU/WHT
I(v)
It
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Integrated Gontrol Unit
Input Test -'97 Model
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section {24) before performing repairs or service.
'1. Remove the driver's dashboard lower cover and the knee bolster (see section 20).
2. Disconnect the 'l0P connector from the inteorated control unit.
3. Remove the integrated control unit from the under-dash fuse/relay box.
4. Inspect the connector and socket terminals to be sure they are all making good contact.
. lf the terminals are bent, loose or corroded, repair them as necessary, and recheck the system.
.lftheterminalslookOK,makethefollowinginputtestsattheconnectorandthefuse\
/relayboxsocket.- lf any test indicates a problem, find and correct the cause, then recheck the system.- lf all the input tests prove OK, the control unit must be faulty; replace it.
INTEGRATEO CONTROL UNIT
rOP CONNECTOR
female terminals
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Input Test -'98 - 00 Models
SRS components are located in this area. Review the SRS component locations, precautions, and procedures in the SRS
section (24) before performing repairs or service.
L Remove the driver's dashboard lower cover and the knee bolster (see section 20).
2. Disconnect the 'l5P connector from the inteqrated control unit.
3. Remove the integrated control unit from the under-dash fuse/relay box.
4. Inspect the connector and socket terminals to be sure they are all making good contact.
. lf the terminals are bent, loose or corroded. repair them as necessary, and recheck the system.
.lftheterminalslookOK,makethefollowinginputtestsattheconnectorandthefuse\
/relayboxsocket.
lf any test indicates a problem, find and correct the cause, then recheck the system.- lf all the input tests prove OK, the control unit must be faulty; replace it.
UNDER-DASHFUSE/RELAY BOX
INTEGRATED CONTROL UNIT
15P CONNECTOR
A8<------A14
YEL/BLU LT GRN WHT/BLK
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Lighting System
Combination Light Switch Test
'1. Remove the driver's dashboard lower cover and the knee bolster (see section 20).
2. Remove the steering column covers (see section '17).
3. Disconnect the 4P and 7P connector from the switch.
4. Remove the screws, and slide the switch toward the driver,s door,
5. Inspect the connector and socket terminals to be sure they are all making good contact.
r : Canada
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4P CONNECTOR
23I
56
Position
Terminal12356
Headlight switch
OFF
:m:o_----o
=DL0wo------oo-----o
HIGHo_----oo-_--_o_----o
Passing switchOFF
ONo_---o
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Daytime Running Lights Control Unit Input Test (Canadal
1.Remove the driver's dashboard lower cover and the
knee bolstet (see section 20).
Disconnect the connectors from the daytime run-
ning lights control unit.
Inspect the connector and socket terminals to be
sure they are all making good contact.
lf the terminals are bent, loose or corroded, repair
them as necessary, and recheck the system.
lf the terminals look OK, make the tollowing
inout tests at the connector'
- lf anv test indicates a problem, find and correct
the cause, then recheck the system.
- lf all the input tests prove OK, the control unrt
IPCONNECTOR
must be faulty; replace it.
T€st condition
DAYTIME RUNNING LIGHTS
CONTBOL UNIT
Tost: Desired result
8P CONNECTOR
YEL/BLK
GRN/RED
Possible cause ii r$uh is not obtained
BLK/WHT
Cavity
RED/GRN
B1BLKUnder all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401, G402)
. An open in the wire
A2BLK,4iVHT
Under all conditionsCheck tor voltage to ground:
There should be battery voltage.
Blown No. 20 (7.5 A) luse in the
under-dash fuse/relay box
An open in the wire
82YEUBLK
lgnition switch oN (ll)Check for voltage to ground:
There should be battery voltage.
Blown No. 18 (7.5 A) fuse in the
under-dash tuse/relay box
Faulty ignition switch
An open in the wire
A4RED
Combination light
switch in " =D " Posi-
uon
Check for voltage to ground:
There should be battery voltage.
Blown No.,tg (30 A) fuse in the
under-hood fuse/relay box
Faulty combination light switch
An open in the wire
A1WHT/RED
Combination light
switch OFF; connect a
jumper wire between
the 82 and 41 termi-
nals, then turn the igni-
tion switch ON (ll)
Headlights (high beam) should
come on, (and high beam
indicator should come on).
Poor ground (G201. G202, G401,
G402)
Blown headlight bulbs
Faulty daytime running lights
resrslor
An open in the wire
R'IGRN/RED
lgnition switch ON (ll),
brake fluid reservoir
full. and parking brake
lever down
Connect to ground: The brake
system light should come on.
Blown No. 25 (7.5 A) fuse in the
under-dash fuse/relaY box
Blown brake system light
An open in the wire
B68EDlGRNParking brake lever upCheck for continuity to ground:
There should be continuity
. Faulty parking brake switch
. An open in the wire
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