Con rod HONDA CR-V 1997 RD1-RD3 / 1.G Repair Manual

OUARTERSEAL
OUARTERGLASSReplacement,page 20-13
-flHiili^'i--_Fffi
POWER WINDOWMOTOR
REAR CHANNEL-\UPPERCOLLAR -.-----_----_-""
trw
page 20 2L
LATCHReplacement,page 20'13
POWEB DOORLOCK ACTUATOB
,6S
REGULATORReplacement, page 20'13
GLASS RUNCHANNEL
FRONT LOWERCHANNEL
STRIKERAdjustment,
l
I
W*
INN€R HANDLE
/ eowea wrruoow
I sYtfcH
s /* /
M-q/-\ flsg
LOCK RODPROTECTORCItr'6,1-
iI
\LOCKCRANK
LATCHPROTECTOB
(cont'd)
20-5
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Doors
Front Door Outer Handle Replacement
CAUTION: Put on gloves to protect your hands.
NOTE; Raise the glass fully.
2.
1.Removel
. Door panel (see page 20-7). Plastic cover {see page 2O-2)
Disconnect the cylinder rod. Remove the retainer
clip, then remove the lock cylinder.
5.
6 x'1.0 mmI N.m {0.9 kgt.m,7 rbf.ftl
LOCK CYLINDER
Remove the bolts securing the
remove the cylinder protector.
>: Eolt locations,2
RETAINEBCLIP
outer handle, then
HANDLE
20-8
4. Pull out the outer handle, Pry the outer handle rod
out of its joint using diagonal cutters.
NOTE:
. To ease reassembly, note location @ ofthe outerhandle rod on the joint before disconnecting it.. Take care not to bend the outer handle rod.. Use a shop towel to protect the opening in the
door.
OUTEBHANDLE
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure each rod is connected securely.. Make sure the door locks and opens properly.
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Front Door Latch Replacement
CAUTION: Put on gloves to protect your hands,
NOTEr Raise the glass fully.
'1. Remove:
. Door panel (see page 20-7)
. Plastic cover (see page 20-21
. Outer handle
2. Remove the bolt, then move the rear lower channel
forward.
>: Bolt location, 1
6xl.0mm8 N.m (0.8 kgf m,6 tbf ft)
3. Disconnect the connector, and detach the harness
clip from the door. Remove the screws, and remove
the latch through the hole in the door.
NOTE: Take care not to bend any of the rods.
>: Screw locations,3
6x1.0mm6 N.m 10.6 kgt m,4 tbf.ft)
CYLINDERROD
OUTERHANDLEROD
LOCK RODPROTECTOR
CONNECTOR
HARNESS
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is plugged in properly,
and each rod is connected securely.
a Make sure the door locks and opens properly.
CLIP
20-9
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Doors
Rear Door Outer Handle Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Raise the glass fully.
1. Remove:
. Door panel (see page 20-11). Plastic cover (see page 20-4)
2. Remove the lock crank. then remove the screws
securing the latch.
>: Screw locationsA>.3
6x1.0mm6 N.m 10.6 kgf.m.4 tbf.ft)
B>,'l
^lPC tlTn-i I
LOCK RODPROTECTOR
and remove the bolts secur-Move the latch down,
ing the outer handle,
>: Bolt locations. 2
20-12
.
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbf.ft)
4, Pull out the outer handle. Pry the outer handle rod
out of its joint using diagonal cutters.
NOTE;
o To ease reassembly, note location @ of the outerhandle rod on the joint before disconnecting it.. Take care not to bend the outer handle rod.. Use a shop towel to protect the opening in the
door.
5. Installation is the reverse ofthe removal procedure.
NOTE:
a Make sure the door locks and opens properly.. Make sure the oute. handle rod is connectedproperly.
OUTER HANDLEROD
SHOP TOWEL
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Rear Door Latch Replacement
CAUTION: Put on gloves to protect your hands,
NOTE: Raise the glass fully.
1. Removel
. Door panel (see page 20-11)
. Plastic cover (see page 20-4)
. Outer handle (see page 20-121
2. Disconnect the connector and harness clip, then
remove the latch through the hole in the door.
NOTE: Take care not to bend any of the rods.
3. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the outer handle rod and inner handle
rod are connected properly.
. Make sure the door locks and opens properly.
Rear Door Glass, Ouarter Glass and
Regulator Replacement
CAUTION: Put on gloves to protect your hands.
1. Remove:
o Door panel (see page 20-1 1)
. Plastic cover (see page 20-4)
2. Carefully move the glass until you can see the bolts,
then loosen them. Slide the guide to the rear, then
remove the glass from the guide.
NOTE: Take care not to drop the glass inside the door.
>: Boll locations, 2
6x1.0mm9.8 N.m (1.0 kgtm,7.2 tb{ft)
GLASS
(cont'd)
20-13
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Doors
License Plate Trim Removal and
Installation
CAUTION: Put on gloves to prolest your hands.
NOTE: Take care not to scratch the license plate trim
and tailgate door.
'1. Remove the license olate.
2. Remove the tailgate door panel (see page 20-15).
3. Remove the nuts, detach the clip, then remove the
license olate trim.
NOTE: Take care not to drop the nuts inside the
tailgate door.
a: Nut loc.lions.4
5x0.8mm1.8Nm(0.18kgt.m.1.3 rbf.ft)
4. Installation is the reverse of the removal procedure.
NOTE: lf the clip is damaged, replace it.
20-16
TAILGATE DOOR
Tailgate Door Handle Replacement
CAUTION; Put on gloves to protecl your hands,
NOTE: Take care not to scratch the tailgate door.
1. Remove:
. Tailgate door panel (see page 20,15)
. License plate
. License plate trim
2. Disconnect the handle rod. Remove the nuts secur-
ing the tailgate door handle, then remove the tail-gate door handle by pulling it out.
NOTE: Take care not to bend the handle rod.
6x1.0mm9.8 N.m {1.0 kgtm,7.2 rbtft)
TAILGATE DOORHANDLE
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the handle rod is connected properly.
. Make sure the tailgate door opens propedy.
a: Nut locations,2
,Is
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Tailgate Door Latch and Latch Stop Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Take care notto scratch the tailgate door.
'1. Remove the tailgate door panel (see page 20-15).
2. Disconnect the handle rod. Remove the bolts secur-
ing the latch stop and screws securing the latch.
>: Bolt, screw locationsA>,3 B>,3
6x1.0mm
3. Move the latch stop and latch down, then pry the
latch stop rod out of its joint using diagonal cutters.
Remove the latch stop and latch through the hole in
the tailgate door.
NOTE:
. To ease reassembly, note location @ of the latch
stop rod on the joint before disconnecting it.. Take care not to bend the latch stop rod.
''-t.-Ngta
-\S/r
tBUSHING
(cont'd)
20-17
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Doors
Tailgate Door Latch and Latch Stop
Replacement (cont'd)
4. lnstallation is the reverse of the removal orocedure.
NOTE:
. Make sure the handle rod and latch stop rod are
connected properly.
a Make sure the tailgate door locks and opens prop-
env.
. After installing the latch stop and tailgate door
latch, make sure that there is about 1 mm {0.039
in.l between the link A and link B of the latch stop.
Adjust the joint position of the latch stop rod as
needed, then check the latch stop operation. (Pull
the tailgate door handle while you push on the
latch stop knob; the tailgate door should not
oDen.)
LATCH STOPKNOE
20-18
Rear Hatch Glass Latch
Replacement
NOTE: Take care not to scratch the tailgate door.
'1. Remove the tailgate door panel (seepage20-15).
2. Disconnect the connector. Remove the bolts secur-
ing the latch, then remove the latch.
>: Boh locations, 3
6x1.0mm9.8 N.m {1.0 kgI.m,7.2 tbl.Itl
REAR HATCHGLASS LATCH
3. Installation is the reverse of the removal procedure.
NOTE: Make sure the rear hatch glass locks and
opens properly.
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Rear Hatch Glass Lock Cylinder
Replacement
NOTE: Take care not to scratch the tailgate door.
1. Remove the tailgate door panel (see page 20-15).
2. Remove the bolt securing the lock cylinder. Turn
and pull out the lock cylinder, and disconnect the
cylinder rod,
NOTE: Take care not to bend the cylinder rod.
>: Bolt location. 1
6x1.0mm9.8 N.m {1.0 kg .m,
7 .2 tbt.lll
REAR HATCH GLASS
J.Installation is the reverse of the removal procedure.
NOTE:
. Make sure the cylinder rod is connected properly.
. Make sure the rear hatch glass opens properly.
Rear Hatch Glass Actuator
Replacement
CAUTION: Put on gloves to protsct your hands.
NOTE: Take care not to scratch the tailgate door.
1. Remove;
o Tailgate door panel (see page 20-'15)
. Rear hatch glass lock cylinder
2. Disconnect the connector and the connector clip.
Remove the bolts securing the actuator, then
remove the actuator.
NOTE: Take care not to bend the cylinder rod or
damage the joint.
>: Bolt locations, 3
6x1.0mm9.8 N.m 11.0 kgt.m,7.2 tbt.ft)
CONNECTOR
CONNECTOR
REAR HATCHGLASSACTUATORJOINT
-6{
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the cylinder rod and connector are
connected properly.
. Grease the joint of the cylinder rod.
. Make sure the rear hatch glass opens properly.
20-19
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Rear Seat Disassembly and Reassembly
CAUTION: When prying with a flat-tip screwdriver, wrap it with protective tape to prevent damage.
NOTE: Take care not to scratch the body or tear the seat covers.
Without till:
SEAT.AACKRECLINE ROD
PIVOTCOVER
PIVOT NUT8 x 1.25 mm20 N.m 12.0 kg{.m.14 tbf.ftlWASHER
HOOKS
5x1.0mm9.8 N'm (1.0 kgf.m,7 .2 tbl.ltl
(cont'd)
20-65
SEAT-BACK
SEAT CUSHIONLATCH
SEATCUSHION
SEAT CUSHIONSTRAP
SEAT LINKAGE
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