Motor HONDA CR-V 1997 RD1-RD3 / 1.G Manual PDF

Relays
Test
There should be continuity between the No. 1 and No.3
terminals when power and ground are connected to the
No. 2 and No. 4 terminals, and there should be no conti-
nuity when power is disconnected.
3
o Blower motor relay
. Blower motor high relay
,I It)
In P
I)
There should be continuity between the No. 1 and No. 2
terminals when power and ground are connected to the
No. 3 and No. 4 terminals, and there should be no conti-
nuitv when oower is disconnected.
Rsdiator fan relay
Condenser fan relay
Compressor clutch relay
a
a
.I I
tr€
II
F)'"
,2-4.._.
22-45
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Heater Control PanelBlower Unit
Replacement
'1.Remove the center panel together with the heater
control panel and the audio unit (see section 20).
Remove the self-tapping screws and the heater con-
trol panel from the center panel.
3. lnstall in the reverse order of removal.
CENTER PANEL
22-46
1.
Replacement
Bemove the evaporator (see page 22-48),
Disconnect the connectors from the blower motor,
the blower motor high relay, the power transistor
and the recirculation control motor. Remove the
wire harness clio from the recirculation control
motor, and release the wire harness from the clamp
on the blower unit. Remove the mounting bolts, the
mounting nut and the blower unit.
6x1.0mm9.8 N.m (r,0 kgf.m, 7.2 lbl.ftl
9.E N.m 11.0 kgf.m,7.2lbtftl
lnstall in the reverse order of removal. Make sure
that there is no air leakage.
6x1.0mm
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Overhaul
Note these items when overhauling the blower unit.
. The recirculation contfol motor. the power transistor, the blower motor high relay, and the blower motor can be
replaced without removing the blower unit.
. Betore reassembly, makesurethatthe recirculation control doorand linkage move smoothly without binding.
o After reassembly, make sure the recirculation control motor runs smoothly (se€ page 22-42).
o Make sure that there is no air leakage.
RECIBCULATION CONTBOL MOTORReplacement. page 22-42
BLOWER
m
Tost, page 22-45
POWEB TMNSISTORTest. page 22'44
22-47
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4. Disconnect the heater hoses from the heater unit.
Engine coolant will run out when the hoses are dis-
connected; drain in into a clean drip pan.
CAUTION: Engino coolant will damage p8int. Ouickly
rinse any spill€d engine coolant Itom painted sur-
faces.
HEATER HOSEIOUTLET SIDE)
Remove the mounting nut from the heater unit.
Take care not to damage or bend the fuel lines, the
brake lines. etc.
CLAMPS
13 N.m 11.3 kg{.m,9.4 lbtftl
22-51
7.
ll.
Remove the dashboard (see section 20).
Remove the evaporator (see page 22-48).
Disconnect the connectors from the mode control
motor and the air mix control motor, and remove the
wire harness clips and wire harness from the heater
unit. Remove the clip from the heater duct, then
remove the mounting nuts and the heater unit
6x1.0mm9,8 N.m (1.0 kgt m,7.2lblft)
qInstall in the reverse order of removal. Make note of
the following items.
a
a
a
a
Apply sealant to the grommets.
Do not interchange the inlet and outlet heater
hoses. Make sure that the clamps are secure.
Refill the cooling system with engine coolant
{see section 10).
Adiust the heater valve cable (see page 22-53).
Make sure that there is no air leakage.
HEATER UNIT
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Relay and Control Unit Locations
Engine Compartment
ELECTRICAL LOAD DETECTOR IELDIUNITUNDER.HOODFUSE/RELAYBOX
BLOWERMOTORRELAY
A/C COMPRESSORCLUTCH RELAY
RADIATORFAN EELAY
UNDER.HOODABS FUSE/RELAYBOX
t:
tr
tr
tr
;
-
''r@
Dl-- r rr r
23-6
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Dashboard
PGM.FI MAIN RELAY
BLOWER MOTOR HIGH RELAY
lwir. colorc: BLK/YEL, ILBLU/BLK, ORN/WHT,.nd BLKI
23-7
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Connector ldentification and Wire Harness Routing
Connoctor or
Terminal
Number of
CavitiesLocationConnects toNotes
T1
r2
Right side of engine compartment
Right side of engine compartment
Under-hood fuse/relay box
Starter motor
oBatteryBattery positive terminal
Starter Cables
Battery Ground Cable
Connoctor or
Terminal
Number of
CavitiesLocationConneqts loNotes
GIRight front shock towerBody ground, via battery ground
cable
BatteryBattery negative terminal
Engine Ground Cable
Connector or
Terminal
Numb6r ol
CavitiesLocationConnects toNotes
T3Left side of enginePower steering pump bracket
Left side of engine compartmentBody ground. via engine ground
caote
Transmission Ground Cable
Connsstor o.
Terminal
Number of
CavitiesLocationConnects toNotes
T4Right side of engine compartmentTransmission
Right side of front frameBody ground, via transmissionground cable
Under-hood ABS Fuse/Relay Box Wire Harnsss
Conn6stor or
Terminal
Number of
CavitiesLocationConnocts toNotos
tcRight side of engine compartmentUnder-hood ABS tuse/relav box
@Battery88ttery positive terminal
23-12
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Gonnector ldentification and Wire Harness Routing
Engine Compartment Wire Harness
Connector ol
Terminal
Number of
CavitiesLocationConnects toNotes
c20'l
c202
c203
c204
c205
c206
c207
c208
c209
c210
c212
c213
c2't4
c215
c216
c217
c21A
c218
14
2
2
1'l
2
10
Left side of engine compartment
Left side of engine compartment
Behind front bumper
Behind right headlight
Behind front bumper
Behind right headlight
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Behind left headlight
Left side of engine compartment
Behind front bumper
Behind front bumper
Right side of engine compartment
Behind right headlight
Behind right headlight
Behind right headlight
Right side of engine compartment
Right side of engine compadment
Main wire harness (C307)
Cruise actuator
Rear window washer motor
Left front turn signal/side marker lights
Windshield washer motor
Left front parking light
Condenser fan motor
Front fog lights
IVC compressor clutch
Left headlight
IVC pressure switch
Left horn
Right horn
Radiator fan motor
Right headlight
Right front turn signal/side marker
lights
Right front parking light
Main wire harness 1C357)
Main wire harness (C357)
Optional
'97 - 98
models'99 - 00
mooets
G201
G202
Right side of engine companment
Left side of engine compartment
Body ground, via engine compartment
wire harness
Body ground, via engine compartment
wire harness
23-16
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Gonnector ldentification and WireHarness Routing
Main Wire Harness lEngine compartmont left and right branches)
Connectot ol
Terminal
Number ot
CavitiesLocationConneqts toNot€s
c301
c303
c304
c305
c306
c307
c308
c309
c352
c354
c356
c357
c358
c359
c360
LJO I
5
2
10
'14
1
1
t1
3
10
8
10
2
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Left side of engine companment
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Left side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Right side of engine compartment
Windshield wiper motor
Daytime running lights resistor
Test techometer connector
Engine wire harness (C10])
Engine wire harness (C102): '97 - 98models
Left front ABS wheel sensor
Engine compartment wire harness (C201)
Brake fluid level switch {-)Brake fluid level switch (+)
Under-hood fuse/relay box (C908)
Under-hood fuse/relay box (C906)
Under-hood fuse/relay box (C905)
Under-hood fuse/relay box (C907)
ABS modulator unit
ABS pump motor
Engine compartment wire harness (C218)
Engine compartment wire harness (C218)
Right front ABS wheel sensor
Under-hood ABS fuse/retay box (C931)
Under-hood ABS fuse/relay box (C9321
Evaporative emission (EVAP) controcanister vent shut valve
Canada
ABS
USA
ABS
ABS'97 - 98
models'99 - 00
mooets
ABS
ABS
ABS'98 - 00
mooets
G35lRight side of engine compartmentBody ground, via main wire harnessABS
23-18
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Gonnector ldentification and Wire Harness Routing
Rear Wiro Harness
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c61l
c612
c613
c614
c617
c618
c619
c620
14
2
6
1
1
'I
1
Right quarter panel
Right quarter panel
Right quarter panel
Right quaner piller
Right side of hatch glass
Middle of hatch glass
Top of hatch glass
Top of hatch glass
Left side of hatch glass
Roof area
Left side wire harness (C57'l)
Right rear speaker
Tailgate wire harness (C631)
Right taillight
Rear window defogger (+)
Rear window wiper motor
High mount brake light sub-harness
(c652)
Hjgh mount brake light sub-harness
{c653)
Rear window defogger (-)
Rear ceiling light
G611Right quarter pillerBody ground, via rear wire harness
Tailgate wire Harness
Connestor or
Terminal
Number of
CavitiesLocationConnects toNoles
c633
c634
2
2
1
Right quarter panel
Middle of tailgate door
Left side of tailgate door
Middle of tailgate door
Rear wire harness (C613)
Hatch glass opener solenoid
License plate light
Hatch glass latch switch
I/iddle of tailgate doorBody ground, via tailgate wire harness
23-30
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