harness HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual

Front Passenger's Airbag
Replacement
After a collision in which the airbags were deployed, the
airbags, the seat belt tensioners (if so equipped), and
the SRS unit must be reolaced.
@ store a rsmovod airbag with lhe pad sur-
face up, It the airbag is improporly stor6d face down,
accidental doploym€nl could propsl ths unit withgnough forco to cause serious iniury.
CAUTION:
. Always disconnsqt the front pa3s6ng6r'3 airbag con-
noctor when tho SRS main harness is disconnocted,
. Do not disassambl6 or tamper with tho airbag,
NOTE:
. Do not install us6d SRS parts from another vehicle.
When repairing, use only new SRS parts.
. Carefully inspect the airbag before you install it. Do
not install an airbag that shows signs of being
dropped or improperly handled, such as dents, cracks
or deformation.
Disconnect the battery negative cable, then discon-
nect the positive cable from the battery. and wait at
least three minutes.
Remove the glove box (see section 20).
Disconnect the 2P connector between the front Das-
senger's airbag and SRS main harness, When dis-
connected, the airbag connector is automatically
shorted.
FRONT PASSENGER'S
1.
5.
Remove the three mounting nuts from the bracket.
Lift the front passsnger's airbag out of the dash-
DOaro.
NOTE: The airbag lid has pawls on its side which
attach it to the dashboard. To remove the airbag,
cover the lid and dashboard with a cloth, and pry
carefullv with a flat tip screwdriver.
FRONT PASSENGER'S
FRONT PASSENGER'SAIRBAGMOUNNNG NUTS
(cont'd)
24-49
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Cable Reel
)Replacement
@ stors a removed airbag with the pad sur-
tace up. lf th€ airbag is improperly stored face down,
accidental d6ployment could propel the unit withgnough force to cause serious iniuty.
CAUTION:
. Always disconnect the airbag connector whgn the
SRS msin harness is disconnoctod.
. Do not disassemblo or tamper with the airbag.
NOTE: Carefully inspect the airbag before installing it.
Do not install an airbag that shows signs of being
dropped or improperly handled, such as dents, cracks or
deformation,
'1.Disconnect the battery negative cable, then discon-
nect the positive cable from the battery, and wait at
least three minutes.
Remove the access panel from the steering wheel,
then disconnect the 2P connector between the driv-
er's airbag and cable reel.
*f
DRIVER'S
24-91
Make sure the wheels are aligned straight ahead.
Remove the two Torx bolts from the steering wheel,
and disconnect the horn connector, Remove the
driver's airbag,
TORX BOLTSUse a Torx T30 bit.
5. Remove the driver's dashboard lower cover (and
the knee bolster).
(cont'd)
DRIVER'S DASHBOARD LOWER COVER
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Gable Reel
Replacement (cont'dl
6, Disconnect the connectors from the horn and cruisecontrol sevresume switches.
cRursE coNtRoLSET/RESUMESWITCH CONNECTOR
1.Loosen the steering wheel bolt, then install a steeringwheel puller on the steering wheel and remove it.
Note these items when removing the stee.ing wheel:. Do not tap on the steering wheel or the steeringcolumn shaft when removing the steering wheel,. lf you thread the puller bolts into the wheel hubmore than five threads, the bolts will hit the cablereel and damage it. To prevent this. install a pair
of jam nuts five threads up on each puller bolt.
STEERING WHEEL BOLT39 N.m 14.0 kgf.m. 29 lbf.ftlSTEERING WHEEL
STEERING
2P CONNECTOR
24-92
8. Remove the column covers,
Disconnect the 3P [6P] connector between the mainwire harness and cable reel sub-harness, and the 2pconnector between the cable reel and SRS main har-ness.
CAALE REEL SU8HARNESS3P l6Pl CONNECTOR [ ]:,98_00modets
10. Remove the cable reelfrom the cotumn,
COVER
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)o
NOTE:
. Before installing the steering wheel, the front
wheels should be aligned straight ahead.
. Be sure to install the harness wires so that they
are not pinched or interfering with other parts.
. After reassemblv, confirm that the wheels are
still turned straight ahead and that the steering
wheel spoke angle is correct (road test). lf minor
spoke angle adjustment is necessary, do so only
by adjusting the tie-rods, not by removing and
repositioning the steering wheel,
11. Set the cancel sleeve so that the projections are
aligned as shown.
PR(NECNONS
I l: 38 - 00 models
Carefully install the cable reel on the steering col-
umn shaft. Then connect the 3P t6Pl connector to
the cable reel sub harness, and connect the 2P con-
nector to the SRS main harness.
RIC
t
VEAL
)...0
't2.
24-93
13.
14.
Install the steering column covers.
lf necessary, center the cable reel. {New replace-
ment cable reels come centered,l Do this by first
rotating the csble reel clockwise until it stops, Then
rotate it counterclockwise (approximately two and a
half turns) until the arrow mark on the cable reel
label points straight up.
Install the steering wheel on to the steering column
shaft, making sure the steering wheel shaft engages
the cable reel and canceling sl€eve. Do not tap on
the steering wheel or steering column shaft when
installing the steering wheel.
(cont'd)
t5.
CABLE REEL
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SRS Unit
).0Replacement
CAUTION:
. Before disconnecting any part of the SRS wire har-
nesg, disconnect the airbag connoctors (and soat beh
tensioner connectorsl.
. During installation or replacament, do not bump(impact wrench, hammer etc.) the area near the SRS
unit.
Do not damage the SFS unit terminalg or connsc-
lors.
Do not disassemble the SRS unit it has no saryice-
able parts,
Store the SRS unit in a clean, dry area.
Do not use any SRS unit which has been subiected
to water damage or shows signs ot being dropped orimproperly handlgd, such as dents, cracks or defor-
mation.
Disconnect the battery negative cable, then discon-
nect the positive cable from the battery, andwaitat
least three minutes.
Disconnect the airbag connectors (and seat belt ten-
sioner connectors). (When disconnected, the airbag
and seat belt tensioner connectors are automatical-
ly shorted.)
Driver's Side:
. Remove the access panel from the steering
wheel, then disconnect the 2P connector
between the driver's airbag and cable reel (see
page 24-231.
Front Passenger's Side:. Disconnect the 2P connector between the frontpassenger's airbag and SRS main harness (see
page 24-231.
Soat Beh Tensionor ('98 - 00 modelsr:. Remove the left and right center pillar lower trimpanels (see section 20).
. Disconnect the seat belt tensioner 2P connectors
from the left side wire harness (driver's side) and
the right wire harness (front passenger's side)(see page 24'231.
2.
a
a
'1.
)
)o
24-95
3. Remove the right side cover from the SRS unit.
SRS UNIT
TORXAOLTSUse a TorxT30 bir.
COVER
Remove the left slde cover from the SRS unit. then
disconnect the SRS main harness 18P connector
from the SRS unit.
sRsHARNESS18P CONNECTOR
TORXBOLTSUs€ a TorxT30 bir.
stoECOVER
Remove the four Torx bolts from the SRS unit. then
oull out the SRS unit from the driver's side.
(cont'd)
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SRS Unit
Replacement (cont'dl
6. lnstall the new SRS unit. lf the Torx bolts you
removed in the previous step have red threads,
replace the Torx bolts.
TORX BOLTS9.8 N.m 11.0 kgf.m,7.2 lbtft)Uso a Torx T30 bit.
Connect the SRS main harness l8P connector to the
SRS uniu push it into position until it clicks.
Install the SRS unit covers (right and left). Make
sure the covers snap together in the middle.
7.
8.
TORX BOLTS9.8 N.m {1.0 kgf.m, ?.2Use . Torx T30 bh,
SRS UNIT
24-96
-
9. Reconnect the driver's aibag 2P connector to the
cable reel 2P connector, then reinstall the access
panel on the steering wheel.
Reconnect the front passenger's airbag connector
to the SRS main harness.
Reconnect the left side wire harness 2P connector
to the driver's seat belt tensioner and the right side
wire harness 2P connector to the front passenger's
seat belt tensioner ('98 - 00 models).
Reinstall the center pillar lower trim panels {'98 - 99
modelsl.
Reconnect the battery positive cable, then the nega-
tive cable.
After installing the SRS unit, confirm proper system
operation: Turn the ignition switch ON (ll); the SRS
indicator light should come on for about six seconds
and then go off,
10.
1't.
12.
13.
14.
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Airbag/Seat Belt Tensioner
)Disposal
)
Before scrapping any airbags {and seat belt tansioners)
(including those in a whole vehicle to be scrappedl. the
airbags (and seat belt tensioners) must be deployed. lf
the vehicle is still within the warrantv oeriod the Honda
District Service Manager must give approval and/or spe-
cial instructions, before you deploy the airbags (and seat
belt tensioners). Only after the airbags {and seat belt ten-
sioners) have been deployed (as the result of vehicle col-
lision, for example), can they be scrapped.
lf the airbags (and seat belt tensioners) appear intact
(not deployed), treat them with extreme caution.
Follow this procedure:
Doploying tho Airbags (and Soat B6li Ten3ione6):
ln-vehicle
lf an SRS vehicle is to be entirely scrapped, its airbags(and seat belt tensioners) should be deployed while still
in the vehicle. The airbags (and seat belt tensioners)
should not be considered as salvageable parts and
should never be installed in another vehicle.
@ confirm that each airbag {and seat belt
tonsiongr) i3 ggcurely mountod; othgrwise, severe per-
sonal iniury could result from d6ploym6nt,
1. Disconnect the battery negative cable, then discon-
nect the oositive cable.
Confirm that the special tool is functioning properly
by following the check procedure on the tool label
or on page 24-98.
Remove the access panel, then disconnect the 2P
connector between the driver's airbag and the cable
reel (see page 24-23).
Remove the glove box, then disconnect the 2P con-
nector between the front passenger's airbag and
SRS main harness (see page 24-23).
Remove the center pillar lower trim panel, then dis-
connect the 2P connector between the seat belt ten-
sioner and side wire harness ('98 - 00 models) (see
page 24-231.
6. Cut off the airbag (and seat belt tensioner) connectors.
Strip the ends of the airbag (and seat belt tensioner)
wires. and connect the deployment tool alligator clips
to the airbag (and seat belt tensioner). Place the
deployment tool at least thirty feet (10 meters) away
from the airbao (and seat belt tensioner),
DRIVER'S FRONTPASSENGER'SAIBBAG AIRBAG
AI.IIGATORcuPslY6llowl
At lcastthirty feot
110 motersl
(cont'd)
24-97
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