dashboard removal HONDA CR-V 1998 RD1-RD3 / 1.G User Guide

Dashboard Removal and Installation
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before preforming repairs or service.
CAUTION:
. When prying with a flat-tip screwdriver, wrap h withprotective tap€, and apply protective tape around the
related parts to prevgnt damage.
. Put on gloves to prot€ct your hands.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, bodv and
other related parts.
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the negative battery cable. and wait at
least three minutes before beginning work.
Removei
a Driver's dashboard lower cover and knee bolster(see page 20-48)
. Glove box (see page 20-49)
. Lower console cover and center pocket (A/T
model, see page 20-49)
. Center console and center upper pocket (M/T
model, see page 20-47)
. Center dashboard lower cover (see page 20-50)
. Power window switch (see page 20-51)
. Driver's side air vent (see page 20-52)
. Driver's side defogger trim (see page 20-52)
Disconnect the driver's airbag connector, and lower
the steering column (see section 17)
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
2.
5. Remove the dashboard side cover. Disconnect the
dashboard wire harness connectors, remove the nuts,
then move the under-dash fuse/relay box. Disconnect
the antenna lead, and detach the harness clips.
Remove the connector holder from the dashboard
frame. Unbolt the control unit/relay bracket from
behind the middle of the dashboard.
HARNESS
6. Remove the passenger's dashboard lower cover.
D: Clip locations,
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ANTENNALEAD
>: Clip locations.
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>: Scr€w location, 1
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SF:oo I-l
SRS MAINHARNESS
UNDER.DASHFUSE/RELAYBOX
OASHBOARDSIDE COVER
6x1.0mm9.8Nm11.0kgf.m,7.2tbt.ftlDASHBOARDFFAME
CONNECTORHOLDER
PASSENGER'SDASHBOARDLOWER COVER
{cont'd)
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Dashboard
Dashboard Removal and Installation (cont'd)
7. Disconnect the connectors and harness cliDS.
>: Boli loc.lionsc>,1a>,5 B>,1
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OASHBOARD
CONNECIORS
GUIDE PIN
CONNECTOR
Remove the bolts. then lift and remove the dashboard.
CAUTION: Use protective iape on the botlom of ths tront pillar trim.
lnstallation is the reverse of the removal procedure.
NOTE:
. Make sure the dashboard fits onto the guide pins correctly.
. Before tightening the bolts, make sure the dashboard wire harnesses are not pinched.
. Make sure the connectors and antenna lead are connected properly.
20-54
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Dashboard Frame Replacement
CAUTION: Put on gloves to prolect your hands.
NOTE: Take care not to scratch the dashboard and related parts.
GAUGEa: Nut locations,3INSTRUMENTPANEL(see page 20 47)
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/ ,.-------f,\
lu /A
w
CENTER PANEL{see page 20 50)
6x1.0mm9.8 N.rn 11.0 kgf.m,7.2 tbt.ftl
>i Screw locationsA>,16
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B>,2
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S@t' 1-l
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>: Clip localions.2
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DASHBOARDFRAME
DASHBOARDwlRE HARNESS
Installation is the reverse oI the removal orocedure.
NOTE:
. Make sure the dashboard wire harnesses are not Dinched.. Make sure the connectors and antenna lead are connected properly.
FRONT PASSENGER'S
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a
Heater and Air Conditioning
Heater ...........21
NOTE: Section 21 ("Heater") is included in section 22.
Air Conditioning ......'..'.. '.'22'1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS}
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard
above the glove box ('97,00 models). and seat belt tensioners in the seat belt retractors ('98 - 00 models). Information
necessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contents
page include. or are located near, SRS components. Servicing, disassembling or replacing these items will require special
precautions and tools, and should only be done by an authorized Honda dealer.
@. To avoid rendering the SRS inoperative, which could lead to personal iniury or death in the event of 8 severe frontal
collision, all SRS service work must be performed by an authotized Honda dealer.
lmproper service procedures, including incorrect removal and installation of the SRS, could lead to personal iniury
caused by unintentional deployment of the airbags ('97 - 00 models), and seat belt tensioners 138 - 00 models).
Do not bump the SRS unit. Otherwise, the system may fail in case of a collision, or the airbags may deploy when the
ignition switch is ON {lll.
SRS eleqtrical wiring harnesses are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-
tricaltest equipment on thes€ cilcuils.
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Evaporator
Replacement
1.Recover the refrigerant with a recovery/recycling/
charging station (see page 22-59).
Remove the battery.
Remove each bolt, then disconnect the suction and
receiver lines from the evaporator. Plug or cap the
lines immediately after disconnecting them to avoid
moisture and dust contamination,
RECEIVER LINE
..
\
6x1.0mm9.8 N'm (1.0 kgf m,7.2 tbl.ttl
Remove the glove box (see section 20).
Remove the self-tapping screw and the passenger's
dashboard lower cover, then remove the bolts and
the glove box frame together with the knee bolster.
GLOVE BOX FRAME
KNEE
22-44
6. Disconnect the connector from the evaoorator tem-
oerature sensor. and remove the wire harness from
the evaporator. Remove the self-tapping screws, the
mounting bolt and the mounting nut. Disconnect
the drain hose, then remove the evaporator.
5xl,0mm9.8 N.m {1.0
II
I
Io
kgf.m, 7.2 lbf.ftl
, -l: "
7.
EVAPORATOR
6x1.0mm9.8 N.m (1.0 kgtm,7.2lbf.ftl
Install in the reverse order of removal, and note of
these items.
. lf you're installing a new evaporator, add refrig-
erant oil (SP.10) (see page 22-541.
Replace the O-rings with new ones at each fit-
ting, and apply a thin coat of refrigerant oil
before installing them. Be su.e to use the right
O-rings for HFC-134a (R-134alto avoid leakage.
Apply sealant to the grommets.
Make sure that there is no air Ieakage.
Charge the system (see page 22-6'll, and test its
performance (see page 22-56]-,
a
a
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4. Disconnect the heater hoses from the heater unit.
Engine coolant will run out when the hoses are dis-
connected; drain in into a clean drip pan.
CAUTION: Engino coolant will damage p8int. Ouickly
rinse any spill€d engine coolant Itom painted sur-
faces.
HEATER HOSEIOUTLET SIDE)
Remove the mounting nut from the heater unit.
Take care not to damage or bend the fuel lines, the
brake lines. etc.
CLAMPS
13 N.m 11.3 kg{.m,9.4 lbtftl
22-51
7.
ll.
Remove the dashboard (see section 20).
Remove the evaporator (see page 22-48).
Disconnect the connectors from the mode control
motor and the air mix control motor, and remove the
wire harness clips and wire harness from the heater
unit. Remove the clip from the heater duct, then
remove the mounting nuts and the heater unit
6x1.0mm9,8 N.m (1.0 kgt m,7.2lblft)
qInstall in the reverse order of removal. Make note of
the following items.
a
a
a
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Apply sealant to the grommets.
Do not interchange the inlet and outlet heater
hoses. Make sure that the clamps are secure.
Refill the cooling system with engine coolant
{see section 10).
Adiust the heater valve cable (see page 22-53).
Make sure that there is no air leakage.
HEATER UNIT
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Under-dash Fuse/Relay Box
I
Removal/lnstallation
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section (241 before performing repairs or ser-
vice.
Removal:
1. Make sure you have the anti-theft code for the radio,
then write down the frequencies for the radio's pre-
set buttons (with anti-theft feature).
2. Disconnect the battery negative cable, then discon-
nect the positive cable, and wait at least three min-
utes.
3. Remove the driver's dashboard lower cover and the
knee bolster (see section 20).
4. Remove the two mounting nuts, and pull the under-
dash fuse/relay box out from under the dash
Disconnect the connectors from the under-dash
fuse/relay box (see section 24 for the SRS main har-
ness connector), and take out the under-dash fuse/
relay oox.
Installation:
1. Connect the connectors to the under-dash fuse/
relay box (see section 24 for the SRS main harness
connector), then install the under-dash lusehelay
box in the reverse order of removal.
2. lnstall the knee bolster and the driver's dashboard
lower cover (see section 20).
3. Connect the battery positive cable, then connect the
negative cable.
4. Enter the anti-theft code for the radio, then enter the
customer's radio station presets (with anti-thett fea-
ture).
5. Confirm that all systems work properly
23-49
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lgnition Switch
Test
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24} before performing repairs or ser
vtce.
L lMake sure you have the anti-theft code for the
radio, then write down the frequencies for theradio's preset buttons (wilh anti-theft feature).
2. Disconnect the battery negative cable.
3. Remove the driver's dashboard lower cover and the
knee bolster {see section 20).
4. Disconnect the 5P connector from the under-dash
fuse/relay box and the 3P connector from the main
wtre narness,
5P CONNECTOR
Wire side oftemale terminals
Check tor continuity between the terminals in eachswitch position according to the table.
rernrnal
ros[ron \
I(ACC)I3l{BAT}5flG1)30G2iI1llsrl
0 (LocK)
r(Acclo--o
fl (oN)G_o
III (START)o--.o
7.
{ I | 3P connector
lf the continuity checks do not agree with the table,replace the electrical switch.
After reconnecting the battery, enter the anti-theftcode for the radio, then enter the customer's radio
station presets (with anti-theft feature).
23-54
3P CONNECTOR
Electrical Switch Replacement
SRS components are located in this area. Review the
SRS component locations, precautions, and procedures
in the SRS section {24) before performing repairs or ser-vice.
1. Make sure you have the anti-thett code for the
radio, then write down the frequencies for the
radio's preset buttons (with anti-theft feature).
2. Disconnect the battery negative cable.
3. Remove the driver's dashboard lower cover and the
knee bolster (see section 20).
4. Disconnect the 5P connector from the under,dash
tuse/relay box and the 3P connector f.om the main
wire harness {see left column).
7.
Remove the steering column covers (see section'17 t.
Insert the ignition key, and turn it to "0".
Remove the two screws and the electrical switchfrom the steering lock,
swrTcHLOCK CYLINDER
lnstall in the reverse order of removal.
After reconnecting the battery, enter the anti-theftcode for the radio, then enter the customer's radiostation presets (with antj-theft feature).
9.
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