clutch HONDA CR-V 1998 RD1-RD3 / 1.G Owner's Manual

PGM-FI System
System Description
INPUTS
CKP/TDC/CYP Sensor
CKF Sensor
MAP Sensor
ECT Sensor
IAT Sensor
TP Sensor
Primary HO2S
Secondary H02S
vss
KS*5
BARO Sensor
ELD*6
Starter Signal
ALT FR Signal
Air Conditioning Signal
Ay'T Gear Position Signal*1
Baftery Voltage (lGN.1)
Brake Switch Signal
PSP Switch Signal
Fuel Tank Pressuae Sensor*4. *5
Countershaft Speed Sensor*1
Mainshaft Speed Sensor*r
OVER-DRIVE Switch Signal*s
ENGINE CONTROL MODULE (ECM)/
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS
|iuel 1"j""- Th,rhg ""d Drrafr";-l
Et*-.nt"tdt"cont.orl
to,r*,c;;trffi;]
l.----.---:. .Lrgnrnon |lmrng Lonrror I
Ecir/PcM B*k',p Fr""il]
m;"t-ll-r*'io*l
Fuel Injectors
PGM-Fl Main Relay (Fuel Pump)
MIL
IAC Valve
Ay'C Compressor Clutch Relay
Radiator Fan Relay
Condenser Fan Relay
ALT
tcM
EVAP Purge Control Solenoid
Valve
Primary HO2S Heater
Secondary H02S HeaterEVAP Bypass Solenoid Valve*a *5
EVAP Control Canister Vent Shut
DLC
Lock-up Control Solenoid Valve*l
Shift Control Solenoid Valve*1
Ay'T Clutch Pressure Control
Solenoid Valve*1
D4 Indicator Light'1 *3, *a
D Indicator Light,l *5
OVER-DRIVE OFF Indicator
Lighl*t *:
*1: A/T {3:'97 model'2: M/f +4:'98 model*5: '99 - 00 models"6: USA
PGM-Fl System
The PGM-Fl system on this model is a sequential multiport fuel injection system.
Fuel iniecior Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold pressure. The
basic discharge duration, after being read out from the memory, is further modified by signals sent from various sensors
to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve (lAC Valve)
When the engine is cold, the Ay'C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
o The ECM/PCM contains memories for basic ionition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. A knock control system was adopted which sets the ideal ig nition timing for the octane rating of the gasoline used.*s
Other Control Funstions
1. Starting Control
When the engine is started. the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on (ll). the ECMiPCM suppli€s ground to the PGM-FI main relay that
supplies current to the fuel pump for two seconds to pressurize the fuel system.
. When the engine is running, the ECM/PCM supplies ground to the PGM-FI main relay that supplies current to the
fuel oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
1 1-80
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Fuel Cut-off Control
. During deceleration with the throttle valve closed, current to the fuel injectors iscutoffto improvefuel economyat
speeds over 970 rpm ('97 - 98 models), 920 rpm ('99 - 00 modelsl.
. Fuel cut-off action also takes place when engine speed exceeds 6,500 rpm ('97 - 98 models), 6900 rpm ('99 - 00
models), regardless of the position of the throttle valve, to protect the engine from over-rewing.
With Ay'T model. the PCM cuts the fuel at engine speeds over 5,000 rpm when the vehicle is not moving.*'
4,./C Comoressor Clutch Relav
When the ECM/PCM receives a demand for cooling from the air conditioning system, it delays the compressor from
being energized, and enriches the mixture to assure a smooth transition to the Ay'C mode.
Evaporative Emission (EVAP) Purge Control Solenoid Valve
When the engine coolant temperature is above 154"F (68'C), the ECM/PCM controls the EVAP purge control solenoid
valve which controls vacuum to the EVAP purge control canister,
Alternator Control
The system controls the voltage generated at the alternator in accordance with the electrical load and driving mode.
which reduces the engine load to improve the fuel economy.
PCM Fail-saf e/Back-up Functions
1. Fail-safe Function
When an abnormality occurs in a signal from a sensor, the ECM/PCM ignores that signal and assumes a pre-pre
grammed value for that sensor that allows the engine to continue to run.
2. Back-up Function
When an abnormality occurs in the ECM/PCM itself, the fuel injectors are controlled by a back-up circuit independent
of the system in order to permit minimal driving.
3. Self-diagnosis Function IMalfunction Indicator Lamp (MlL)l
When an abnormality occurs in a signal from a sensor, the ECM/PCM supplies ground for the MIL and stores the DTC
in erasable memory. When the ignition is initially turned on {ll), the ECM/PCM supplies ground for the MIL for two
seconds to check the MIL bulb condition.
4. Two Trio Detection Method
To prevent false indications, the Two Trip Detection Method is used for the HO2S*1, fuel metering-related. idle control
system, ECT sensor and EVAP control system self-diagnostic functions. When an abnormality occurs, the ECM/PCM
stores it in its memory. When the same abnormality recurs after the ignition switch is turned OFF and ON (ll) again,
the ECM/PCM informs the driver by lighting the MlL. However, to ease troubleshooting, this function is cancelled
when you jump the service check connector, The MIL will then blink immediately when an abnormality occurs.
5. Two (or Three) Driving Cycle Detection Method {'97 model)
A "Driving Cycle" consists of starting the engine, beginning closed loop operation, and stopping the engine. lf misfir-
ing that increases emissions or EVAP control system malfunction is detected during two consecutive driving cycles.
or TWC deterioration is detected during three consecutive driving cycles, the ECM/PCM turns the MIL on. However, to
ease troubleshooting, this function is cancelled when you jump the service check connector. The MIL will then blink
immediately when an abnormality occurs.
*1: '97 - 98 models*2: '99 - 00 models
5.
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ldle Gontrol System
Air Conditioning Signal (cont'dl
(From page 11-'155)
JUMPERWIRE
UNOER.HOOD FUSE/RELAYBOX 9P CONNECTOR tqt52)
123I
56I
ACC IBLK/RWire side ofACC IBLK/REDIWire side of femaletermrnats
A t32PlPCM CONNECTORS C t3rp)
Wire side ol lemale terminals
Ch6ck for an open in th€ wire(ACC linel:Momentarily connect the under-hood fuse/relay box 9P connectorterminal No.5 to body groundwith a jumper wire several times.
ls there a cl;cking noise fromthe 4!/C compressor clutch?
ls there a clicking noise fromthe 4!/C compressor clutch?See air condiiioner inspection{see section 221.
Repai. op6n in the wire betwoenthe PcM (A17) and tho A/Cclutch relay.
Check the A/C operation:1. Start the engine.2. Turn the blower switch ON.3. Turn the A"/C switch ON.
Check for an open in the wire(ACS line):Measure voltage between PCMconnector terminals Ag and C5.
Does the A,/C operate?
Air conditioning signal is OK.
Repair open in the wire betweenthe PCM lCSl and the A/C awitch.ls there less than 1.0 V?
- Subqtitute a known-good FCM.nd r€ch6ck. lt 3ymptom/indi-cation goes awav, replece theoriginal rcM.- Soe th€ eir conditioner in3pec-tion (s6€ aec.tion 22).
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ldle Control System
Air Gonditioning Signal (cont'd)
JUMPERWIRE
UNDER-HOOD FUSE/RELAYBOX 9P CONNECTOR {G'52I
23a
5589
ACC (BLK/R
Wire side otACC (BLK/RED'
Wire side otfemaleterminals
ECM/PCM CONNECTORS
Wire sid€ of female torminals
(From page '11,157)
Check Ior dn opon in the wiroIACC linel:Momentarily connect the under-hood fuse/relay box 9P connectorterminal No. 5 to body groundwith a jumper wire several times.
ls there a clicking noise lromthe y'y'C compressor clutch?
ls there a clicking noise fromtho A,/C comprossor clutch?Sae rir conditional in3pactionlroa saction 221.
Repai. open in th6 wiro lr€twlanthe ECM/PCM lAl7l .nd tho A/Cclutch rolay.
Check tho op.ration of tho A/C:1. Stan the engine.2. Turn the blower switch ON.3. Turn the Ay'C switch ON.
ChGGk for an open in the wi.eIACS linel:Measure voltage betweon ECM/PCM connector terminals A27and 820.
Does the !y'C operate?
Air conditioning 3ignal i3 OK.
Rap.ir opon in the wir6 bdtunaanrh. Ecil/FcM lA27l rnd rh. A/crwitch.
ls voltage less than 1.0 V?
Sub6lftna a known{ood ECM/PCM and rechock. lf symp-tom/indicetion goes away.roplace the original ECM/rcM.See the ah conditionor inspoc-tion {3e€ section 22},
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Starter Switch Signal
This signals the ECM/PCM when the engine is cranking.
'97 model:
A {32P}
'98 - 00 models:
Transmission in E or E position.
LGl(BBN/BLK)
PCM CONNECTORS
Wire side of female terminals
ECM/PCM CONI{ECTORS
STS (BLU/ORNI
c t31P)
NOTE:. M/T: Clutch pedal must be depressed.. A/T: Transmission in E orE position
Check for an opan ot short in the
wire (STS linel:Measure voltage between PCM
connector terminals C6 and Ag
with the ignition switch in the
start (lll) position.
lnspect the No. 31 STARTER SIG-
NAL (7.5 A)Illse in the under'dashls there battery voltage?- Reoair short in the wire be-
tween the PCM lc6l and th.No. 31 STARTER SIGNAL 17 5A) tuse ot the PGM-FI main
reray.- Reolace the No. 31 STARTERSIGNAL t7.5 Altu.e.
Starter swiich signal i3 OK.
Repair opon in the wire betweonrh6 PCM lc6l and the No 31
STARTER SIGNAL 17.5 A)fuse.
A (32P)
Wire side oI female terminals
Check tor an open or short in thewir€ (STS line):Measure voltage between ECM/
PCM connector terminals A24
and 820 with the ignition switchin the start position (lll).
Inspect the No. 31 STARTER SIGNAL (7.5 A){use in the under-dashls there battery voltage?
- Reoair shorl in the wire
betwe€n the ECM/PCM lA2,fland the No, 31 STARTER SIG-NAL t7.5 Al tu3€ ot the PGM'Fl main rclay.- Repl.c. tho No. 31 STARTERSIGNAL 17.5 Al fu3e.
Starter switch 3ignal is OK.
Repair opon in tho wire between
the ECM/PCM {A241 and the No
31 STARTER SIGNAL (7.5 A) tu3e
1 1-161
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Fuel Supply System
PGM-FI Main Relay (cont'dl
Troubleshooting
lc(}21PGM.FI MAIN RELAY 7P CONNECTOR
GND
trTr]--Flq
FI,Til'I A
Y
Wire side ot female terminals
- Engine will not start.- InsDection ol PGM-FI mainrelay and relay harness,
Check fo. an open in the wireIGND linol:1. Turn the ignition switch OFF.2. Disconnect the PGM Fl mainrelay 7P connector.3. Check for continuity betweenthe PGM'FI main relay 7P con-nector terminal No. 3 and bodyground.
Repair opcn in th€ wire betweenthe PGM-FI main relav and G101.
Check tor an open or short in thewiro (BAT line):Measure voltage between thePGM'FI main relay 7P connectorterminal No. 7 and body ground.- Repai. open or short in lhewir6 belween the PGM-FImain relay and the Fl E/M (15Al fu3e.- Replace th6 FIE/M (15 Altus6in th€ under-hood fuse/.6lay
ls there baftery voltage?
Check lor an open or short in thewire (lGl line):L Turn the ignition switch ON (ll).2. Measure the voltage betweenthe PGM-FI main relay 7P connectorterminal No. 5 and bodyground.- Repair open or shorl in thewire between the FGM-FI mainrelay and the No. 13 FUELPUMP 115 A) tuse.- Replaco the No. 13 RJEL PUMP115 A) luse in the und6.-d$hfuso/ relav box.Check for an open or short in thewire {STS line):1. Turn the ignition switch to theSTART (lll) position.NOTE:. M/T: Clutch pedal must bedepressed.. A/T: Transmission in E orElposition.2. Measure the voltage betweenthe PGM-Fl main retay 7Pconnector terminal No. 2 andbody ground.- Repair open or short in thewire betwe€n the PIGM-FI m.inrclay and th€ No. 31 STARTERSlGllAL 17.5 A) tuse.- Repl.ce the No. 31 STARTERSIGNAL 17.5 Al tuse in theunder-dash tuse/relay box.('97 model: To page 11-189)('98 00models:To page 1l 190)
1 1-188
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Transaxle
Clutch ...........12-1
Manual Transmission ............................ 13-1
Automatic Transmission .................. ..... 1 4-1
Differential ... 15-1
Driveshafts ... 16-1
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Clutch
Speciaf Tools ....,..... ..........' 12-2
lllustrated lndex ........... .'." 12'3
Clutch Pedal
Adjustment ........."."."".12-4
Clutch Master Cylinder
RemovaUlnstallation '." 12'5
Slave Cylinder
Removal/lnstallation .'.. 12-6
Pressure Plate
RemovaUlnspection ..'." 12-7
Clutch Disc
Removal/lnspection ."'.. 12-8
Flywheel
Inspection ...................... 12-9
Replacement ....................................... 1 2-9
Clutch Disc, Pressure Plate
lnstallation ....................' 12-10
Release Bearing
Removal/lnspection ...... 12'11
lnstaflation ..................... 12-12
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Special Tools
Rel. No. I Tool NumberDescriptionOty Page Reference
a
IA
@
!c,
Lo,
OTJAF - PM70,I1A
07NAF - PR30l00
07LAB - PV00100 or
07924 - PD20003
07746 0010100
07749 - 0010000
07936 - 3710100
Clutch Alignment Disc
Clutch Alignment Shaft
Ring Gear Holder
Attachment, 32 x 35 mm
Driver
Ha nd le
1 | t2-7
1 12-7 , A, 't0, 11
1 12-7 ,9, 10, 1'l
I1 I 12-10
1 12-10
1 12-7 , a, 10, 11
b)
2-2
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lllustrated Index
NOTE:
. Whenever the transmission is removed, clean and grease the release bearing sliding surface
.lfthepansmarked*areremoved,theclutchhydraulicsystemmustbebled(seepage1\
2-6).
. Inspect the hoses for damage. leaks. interference, and twisting.
LOCK PIN
*CLUTCH LINE19 N.m (1.9 kgj.m,14 tbtft)
8 x 1.25 mm13 N.m {1.3 kgf m,9.4lbtft)
PEDAL PIN.RESEFVOIR
HOSE
*RESERVOIR TANK
CLUTCH PEDALAdjustment, page 12-4*CI-UTCH MASTER CYLINDERFemoval/lnstallation, page 12-5
6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbf.ft)
*CLUTCH LINE15 N.m (1.5 kgt m,11 tbr.ft)
*CLUTCH LINE24 N.m {2.4 kgf.m,17 tbf.ft)
CLUTCH DISCRemoval/lnspection, page 1 2-8Installation, page 12,13
8 x 1.25 mm25 N.m {2.6 kgt m,19 rbf.ftt
I x 1.25 mm22 N.m 12.2 kgl'm, 16lbfft)
.o-.9r
WM\,".0--
ffi-P"8Nmlloks{m'
FLYWHEELInspection, page 12IRepiacement, page 12-9
12 x 1.0 mm103 N.m (10.5 kgtm,75.9 lbf ftl
PRESSURE PLATERemoval/lnspection, page'12-7
Installation, page'12 13
RELEASE BEARINGRemoval/lnspection, page 12-1'!Installation, page 12-12
*CLUTCH LINE15 N.m (1.5 kgt m,11 tbf.ft)
12-3
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