Windshield HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual

Glass
Component Location Index
NOTE: The numbers after the part names show the quantities of the pans used.
Windshield:
MOLOINGUPPER SEAL,2UPPER RUBBER DAM1'00 model)
WINDSHIELDReplacement, page 20-30
LOWER RUBBER DAM('00 model)
UPPER FASTENER('97 - 99 models, and required forreplacement or reinstallationon '00 model)
FASTENER,2(Self'adhesive type, glass side)('97 - 99 models, and required forreplacement or reinstallationon'00 model)
tE-r
*@
FASTENER,2(Self-adhesive-type,
body side)('97 - 99 models, andrequired lor replacementor reinstallation on'00 model)
SIDE RUBBER DAM, 2{'97 -99 models, andrequired for replacementor reinstallation on'00 model)LOWER RUBBER DAMl'97 99 models, and required for reDlacementor reinstallation on'00 modeliOuarter Glass:
OUABTER GLASSReplacement, page 20-35
FASTENER, 1(Clip-type, body side)
\,o,,.,.*,,,
(Self adhesive-type, glass side)
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Glass
Windshield Replacement
CAUTION:
. Put on gloves to protect your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the windshield, first remove the:
. Rearview mirror (see page 20-28)
. Sunvisors and holders (see page 20-44l'
. Ceiling light (see section 23)
. Grab handle (see page 20-44)
. Front door trim (see page 20-41)
. Front pillar trim (see page 20-41)
. Windshield wiper arms and cowl cover (see page
20-98)
2. Remove the molding and glass brackets.
NOTE: lf removing the molding is difficult, cut the
moldlng with a utility knife.
MOLDING
3. Pull down the front Dortion of the headliner (see
page 20-44).
CAUTION: Take care not to bend the headliner
excessivsly, or you may break it.
WINDSHIELD
20-30
4. Apply protective tape along the edge ot the dash-
board and body as shown. Using an awl, make a
hole through the rubber dam and adhesive from
inside the vehicle. Push a piece of piano wire
through the hole, and wrap each end around a
piece of wood.
PROTECTIVETAPE
WINDSHIELD
ADHESIVE
PIANOWIRE
PROTECTIVETAPE
WINDSHIELO
PROTECTIVETAPEDASHBOARD
ADHESIVELOWER RUBBERDAM
CAUTION: Hold the piano wire as close to the wind-
shield as possible to prevent damage to the body
and dashboard.
5. With a helper on the outside, pull the piano wire
back and fo(h in a sawing motion, and carefully cut
through the rubber dams and adhesive around the
entire windshield.
6. Carefully remove the windshield.
UPPER RUBBER
PIANO
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7.
8.
Using a knife, scrape the old adhesive smooth to a
thickness of about 2 mm (0.08 in.) on the bonding
surface around the entire windshield opening flange.
NOTE:
a Do not scrape down to the painted surface of the
body; damaged paint will interfere with proper
bonding.
. Remove the rubber dams and fasteners from the
oooy,
. Mask off surrounding surfaces before painting.
Clean the body bonding surface with a sponge damp-
ened in alcohol.
NOTE: After cleaning, keep oil, grease and water
from getting on the surface.
lf the old windshield is to be reinstalled, use a putty
knjfe to scrape off all traces of old adhesive and the
rubber dams, then clean the windshield surface
with alcohol where new adhesive is to be applied.
NOTE: Make sure the bonding surface is kept free
of water, oil and grease.
CAUTION: Avoid setting tho windshield on its edges;
small chips m8y later devolop into cracks.
NOTE: Clean the shadowed area.
9.
WINDSHIELD
10. Glue the rubber dams and fasteners to the inside
face of the windshield as shown
NOTE: Be careful not to touch the windshield
where adhesive will be applied,
13 mm(0.51 in.)--r-r
>r Fastener locrtions. 2
FASTENEB
\,@,--
w,{,.'>Yl
14 mm -'- \l0.55 in.l ALIGNMENTMARKS
ALIGNMENTMARKS
13 mm(0.51 in.l
13 mm10.51 in.)*ffi
ALIGNMENTMARKS
12 mm(0.47 in.l
(cont'd)
20-31
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Glass
Windshield Replacement (cont'dl
11. Glue the molding side seal and molding upper seal
to the molding on each side.
20-32
12. Align and glue the molding to the edge of the wind-
shield.
NOTE: Be careful not to touch the windshield
where adhesive will be applied.
a. With a brush, apply a light coat of primer (3lvl N-
200, or equivalent) to the edge ot the windshield
as shown,
b. Glue the adhesive tapes l3M 4212, or equivalent)
to both bottom edges of the windshield.
c. Align the alignment mark on the molding to the
alignment mark of the windshield.
d. Glue the molding to the edge of the windshield.
>: Alignment mark locations
ALIGNMENTApply primerMARK here. ln3ide , /
@
100 mm {3.9 in.l100 mm {3.9 in.}
ADHESIVE TAPEThic*ness: 1.2 mm (0.05 in.)Widthr 4 mm (0.16 in.)
r0 mm (1.6 in.l
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'13. Install the glass brackets and fasteners to the body
as shown.
>: Fastener locations, 2
R-
14. Set the windshield on the glass brackets. then cen
ter it in the opening. Make alignment marks across
the windshield and body with a grease pencil at the
four points shown.
NOTE| Be careful not to touch the windshield where
adhesive will be applied.
ALIGNMENTMABK
WINDSHIELD
GLASSBRACKETSNOTE: Adjust the glass brack-ets to center the windshield inthe opening, then tighten the
15. Remove the windshield.
12 mm 10.5 in.)
16. With a sponge, apply a light coat of glass primer
around the edge of the windshield as shown, then
lightly wipe it off with gauze or cheesecloth.
NOTE:
Do not apply body primer to the windshield, and
do not get body and glass primer sponges mixed
up.
Never touch the primed surfaces with your
hands. lf you do, the adhesive may not bond to
the windshield properly, causing a leak after the
windshield is installed.
. Keep water, dust, and abrasive materials away
from the primed surface.
//fu : Apply glass ptimar hea.
WINDSHIELD
10 mm{0.4 in.}RUBBER DAMApply glass primerto the molding.
(cont'd)
20-33
Apply glass primer
WINDSHIELD
MOLDING
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Glass
Windshield Replacement (cont'dl
17. With a sponge, apply a light coat of body primer to
the original adhesive remaining around the wind-
shield opening flange, Let the body primer dry for
at least 10 minutes.
NOTE:
. Do not apply glass primer to the body, and be care-
ful not to mix up glass and body prjmer sponges.
. Never touch the primed surfaces with your hands.
. Mask off the dashboard before painting the flange.
///////l , apptv aoav primor here.16 mm {0.63 in.l
7.8 mm 10.30 in.)
16 mm10.fi in.)
8mm(0.31 in.)
't8,
14.6 mm(0.57 in.l
16 mm{0.63 in.)
Thoroughly mix the adhesive and hardener together
on a glass or metal plate with a putty knife.
NOTE:
. Clean the plate with a sponge and alcohol before
mixing.
. Follow the instructions that come with the adhe-
sive.
Before filling a cartridge, cut the end of the nozzle
as shown.
Cut nozzle end
'19.
10 mm {0.39 in.)
7 mm {0.27 in,}
20-34
20, Pack adhesive into the cartridge without air pockets
to ensure continuous delivery. Put the cartridge in a
caulking gun, and run a bead of adhesive around
the edge of the windshield as shown.
NOTE: Apply the adhesive within 30 minutes after
applying the glass primer.
12 mm (0.47 in.)
Ff oo*tt'u'
8 mm {0.31 in.l
WINOSHIELD
WINDSHIELO
Make a slightly thickerbead at each corner.
FASTENER
RUBBERDAM
3mm{0.1 in.l
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22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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Hood
Replacement
NOTE:
. An assistant is helpful when removing and installing the hood.
a Take care not to damage the hood and body
. When removing the clips, use a clip remover.
>: Bolt locations, 4
6x1.0mm9.8 N.m {1.0 kgt.m,7.2 tbtfr)
WINDSHIELDWASHER NOZZLES(see page 20-100)
G
{
\HOODHINGEWINDSHIELDWASHER TUBE(see page 20-100)
Installation is the reverse of the removal procedure
NOTE:
. Make sure the hood opens properly and locks securely.
. Adjust the hood alignment.
. Adjust the aim of the windshield washer nozzles (see page 20-102)
HOOD
20-75
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Moldings
Roof Molding Replacement
CAUTION:
. Put on glovgs to protect your hands.
. Wh€n prying with a {lat-tip screwdriver, wrap it whh protective tape to prevent damage
NOTE:
. Take care not to scratch the body.
. The steel core in the roof molding cannot be restored to it original shape once it is bend. Replace the roof molding when
the steel core is bent.
. Starting at the front, carefully pry off the roof molding.
>: Clip locationsA>,2
ROOF MOLDINGInstallation is the reverse of the removal procedure.
NOTE:
. Take care not to damage the windshield molding.
. Make sure the roof molding is installed securely.
STEEL CORE
B>,3
20-84
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Wiper/Washer
Windshield Wiper Arms and Linkage Replacement
CAUTION: Put on gloves to protoct your hands.
NOTE: Take care not to scratch the hood and body.
1. Remove the windshield wiper arms.
2. Remove the clips, then remove the cowl cover.
>: Clip locationsA>.9
b. Remove the clip.
SHOPTOWEL
(Cowl cover side)
/G
"rr/ &
a. Pry out the anner clip.
INNER CLIP
B>.8
ql
WINDSHIELDWIPER ARMS
NUTS'10 x 1.25 mm18 N.m 11.8 kgf.m.13 tbf.ftl
COVER
20-98
3. Disconnect the connector, remove the bolts, then
remove the windshield wiper linkage assembly.
>: Boh locations,3
4. Separate the windshield wiper linkage and wind-shield wiper motor.
NOTE: Scribe a line across the link and windshieldwiper linkage to show the original adjustment.
>: Boh locations, 3
s}@
1ffi,
/Y{
/
' L|NK
WINDSHIELDWIPER LIN(AGEWIPER MOTOR
5. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.. lf necessary. replace any damaged clips.. Install the windshield wiper arms as describedon page 20-103.
. Check the windshield wiper motor operation.. Grease the moving parts.
6x1.0mm9.8 N.m (1.0 kglm,7.2 tbt.fr)
6x1.0mm8 N.m 10.8 kgf.m,5.8 lbf.ftl
NUT10 x 1.25 mm18 N.m 11.8 kgf.m,13 tbf.ftlSPRINGWASHER
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