tensioner HONDA CR-V 1998 RD1-RD3 / 1.G Workshop Manual
[x] Cancel search | Manufacturer: HONDA, Model Year: 1998, Model line: CR-V, Model: HONDA CR-V 1998 RD1-RD3 / 1.GPages: 1395, PDF Size: 35.62 MB
Page 15 of 1395
G: FRONT SEAT PASSENGER AIRBAG MODULE DANGEN
A DANGEREXPLOSIVE/FLAMMABLECONTACT WITH ACID, WATER. OR I{EAVY METALS SUCH
AS COPPER. T.EAD. OR MERCURY MAY PRODUCE HARMFUL
AND IRRITATING GASES OR EXPLOSIVE COMPOUNDS.
STORAGE TEMPERATURES MUST NOT EXCEED 2OO"F
IlOO'C). FOR PROPER HANDLING, STORAGE, AND
DISPOSAL PROCEDURES REFER TO THE SERVICE MANUAL,
SRS SUPPLEMENT.POTSONCONTAINS POTSONOUS SODIUM AZIDE ANO POTASSIUM
NITRATE.FIRST AIDIF CONTENTS ARE SWALLOWED, INDUCE VOMITING. FOR
EYE CONTACT, FLUSH EYES WITH WATER FOR 15
MINUTES. IF GASES (FROM ACID OR WATEN CONTACT)
ARE INHALEO. SEEK FRESH AIR. IN EVERY CASE, GET
PROMPT MEDICAL ATTENTION.KEEP OUT OF REACH OF CHILDREN.
A WARNINGTHE AIRBAG INFLATOR IS EXPLOSIVE AND, IF
ACCIDENTALLY DEPLOYED, CAN SERIOUSLY HURT OR
KILL YOU.. DO NOT USE ELECTRICAL TEST EOUIPMENT OR
PROBING DEVICES,THEY CAN CAUSE ACCIDENTAL DEPLOYMENT.. NO SERVICEABI-E PARTS lNSlDE. DO NOT DISASSEMBII.
. PLACE AIRBAG UPRIGHT WHEN REMOVEO.
. FOLLOW SERVIC€ MANUAL INSTRUCTIONS CAREFULLY
H: PASSENGER INFORMATION lU S.A. modell
{U.S.A.'97 model}
AIEBAG SEE OTHER SIDE,
{U.S.A.'98 - 00 modelsl
AIRBAG WARNINGFLIP VISOR OVER.
l: SRS INFORMATION
lU.s.A.'97 model ilcanada '97 - 00 mod€ls I
CAUTIONTO AVOID SERIOUS INJURY:. FOR MAXIMUM SAFEW PROTECTION lN ALL TYPES OF
CRASHES, YOU MUST ALWAYS WEAR YOUR SAFETY
8ELT.o OO NOT INSTALL REARWARD-FACING CHILO SEATS lN
ANY FRONT PASSENGER SEAT POSITION.. DO NOT SIT OR LEAN UNNECESSARILY CLOSE TO THE
AIRBAG.. DO NOT PLACE ANY OBJECTS OVER THE AIRBAG OR
BETWEEN THE AIRBAG AND YOURSELF.. SEE THE OWNER'S MANUAL FOR FURTHER
INFORMATION AND EXPLANATIONS. THE SRS MUST BE INSPECTED TEN YEARS AFTER lT lS
INSTALLED.. THE DATE OF INSTALLATION lS SHOWN ON THE
DRIVER'S DOORJAMB.
lU.S.A.'98 - 00 models)
WARNINGDEATH OR SERIOUS INJURY CAN OCCUR'
. CHILDREN 12 ANO UNDER CAN BE KILLED BY THE
AIRBAG.. THE BACK SEAT lS THE SAFEST PLACE FOR CHILDREN.
. NEVER PUT A REAR-FACING CHILD SEAT lN THE
FRONT.o SIT AS FAR BACK AS POSSIBLE FROM THE AIRBAG
. ALWAYS USE SEAT BELTS AND CHll-D RESTRAINTS.
. THE SRS MUST BE TNSPECTED TEN YEAnS AFTER lT lS
INSTALLED.. THE OATE OF INSTALLATION lS SHOWN ON THE
DRIVER'S DOORJAMB.
J: FRONT PASSENGER AIRBAG WARNING
lU.S.A.'98 - 00 models)
WARNINGCHILDREN CAN BE KILLED OR INJURED 8Y THE
PASSENGER AIRBAG.THE BACK SEAT IS THE SAFEST PLACE FOR CI{ILDREN 12
AND UNDER.MAKE SURE ALL CHILDREN USE SEAT BELTS OR CHILD
SEATS.
K: FRONT SEATBELT TENSIONER WARNING
WABNINGEXPLOSIVE MATERIAL INSIDEYOU CAN BE SERIOUSLY HURT OR BURNED,
. DO NOT TAMPER OR DISASSEMBLENO SERVICEABLE PARTS INSIDE.. REFER TO SERVICE MANUAL FOR COMPLETE
INSTRUCTIONS.
(cont'd)
1-13
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Page 124 of 1395
8. Remove the cylinder head cover.
NOTE: Refer to page 6-32 when installing the cylin-
der head cover.
Remove the crankshaft pulley (see page 6-7).
Remove the middle cover and lower cover. Do not
use these covers to store removed items.
9.
10.
11.
MTDDLE 6x1.0mm
COVER 9.8 N.m {1.0 kgt m,
LOWERCOVER
9.8 N.m (1.0 kgt.m, 7.2 lbf.ftl
Mark the direction of rotation on the timing belt.
Loosen the adjusting bolt 180'. Push the tensioner to
remove tension from the timing belt, then retighten
the adiusting bolt.
AINUSTING BOLT54 N.m (5,5 kgt m,.(} tbf.rrl
12.
13. Remove the timing belt.
Installation
Install the timing belt in the reverse order of removal;
Only key points are described here,
1. Set the timing belt drive pulley so that the No. 1 piston
is at top dead center (TDC). Align the groove on the
timing belt drive pulley to the pointer on the oil pump.
GROOVE
DRIVE PULLEYClean.
2. Set the camshaft pulleys so that the No. I piston is at
TDC. Align the TDC marks on the camshaft pulleys to
the pointers on the back cover.
POINTER
CAMSHAFTPULLEYClean.
POINTER
r-t
(cont'd)
6-11
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Page 846 of 1395
Steering
Special Toofs ............. 17-2
Component Locations
Index ................ ....... 17-3
Troubleshooting
General Troubleshooting ................ 1 7-4
Noise and Vibration ......................... 17-8
Fluid Leaks ............. 17-10
Inspection and Adiustment
Steering Operation .......................... 17-12
Power Assist Check
With Vehicle Parked ....................
Steering Linkage and Gearbox .......
Pump Belt
Rack Guide Adjustment ...................
Fluid Rep|acement ...................,,.,....
Pump Pressure Check .................,,...
*Steering Wheel
Removal ................. 17-18
*Steering Column
Removal/lnstallation ................ ....... 17 -2O
lnspection .............. 17-21
Steering Lock Replacement ............ 17 -22
Power Steering Hoses, Lines
Ffuid Leakage Inspection ................. 17 -23
Repfacement .......... 17-23
Power Steering Pump
Repfacement .......... 17-24
Disassembly ...........17-25
fnspection .............. 17-26
Reassembly ............ 17-28
Power Steering Gearbox
Removal ................. 17-31
Disassembly ........... 17-34
Reassembly ............ 17-40
Ball Joint Boot Replacement .......... 17-50
Installation ............. 17-51
17-12
17-13
17-14
l7-15
17-15
17-16
Disassembly/Reassembly............... 17-18
4'%/b.......... -r'-7--a/
SUPPLEN\EN AL RES\RA(N SYSTES{ (SRS\
This model has an SRS which includes a driver's airbag in the steering wheel hub. a passenger's airbag in the dashboardabove the glove box ('97 - 00 models), and seat belt tensioners in the seat belt retractors ('98 - 00 models). Informationnecessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contentspage include, or are located near, SBS components. Servicing. disassembling or replacing these items will require specialprecautions and tools, and should only be done by an authorized Honda oearer.
To avoid rendering the SRS inoperative, which could lead to peFonal iniury or death in the event of a sevore trontalcollision. allSRS service work must be performod by an authorized Honda dealer.lmproper service procedurgs, including incorrect removal and installalion of the SRS, could lead to personal iniurycaused by unintontional deployment of th€ airbags {'97 - 00 models), and seat belt tensioners ('98 - 00 modelsl.Do not bump the SRS unit. Otherwise, the system may lail in case ot a collision, or the airbags may deploy when theignition switch is ON (lll.
SRS electrical wiring harnesses are identitied by yellow colof coding. Ralated components are located in the steeringcolumn, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-trical test equipment on these cilcuits,
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Page 1090 of 1395
a
Heater and Air Conditioning
Heater ...........21
NOTE: Section 21 ("Heater") is included in section 22.
Air Conditioning ......'..'.. '.'22'1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS}
This model has an SRS which includes a driver's airbag in the steering wheel hub, a passenger's airbag in the dashboard
above the glove box ('97,00 models). and seat belt tensioners in the seat belt retractors ('98 - 00 models). Information
necessary to safely service the SRS is included in this Service Manual. ltems marked with an asterisk (*) on the contents
page include. or are located near, SRS components. Servicing, disassembling or replacing these items will require special
precautions and tools, and should only be done by an authorized Honda dealer.
@. To avoid rendering the SRS inoperative, which could lead to personal iniury or death in the event of 8 severe frontal
collision, all SRS service work must be performed by an authotized Honda dealer.
lmproper service procedures, including incorrect removal and installation of the SRS, could lead to personal iniury
caused by unintentional deployment of the airbags ('97 - 00 models), and seat belt tensioners 138 - 00 models).
Do not bump the SRS unit. Otherwise, the system may fail in case of a collision, or the airbags may deploy when the
ignition switch is ON {lll.
SRS eleqtrical wiring harnesses are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, and in the dashboard above the glove box. Do not use elec-
tricaltest equipment on thes€ cilcuils.
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Page 1186 of 1395
Connector ldentification and Wire Harness Routing
Left Side Wire Harness
Connector oI
Terminal
Number of
CavitiesLocaiionConnects toNot6s
c551
c552
c554
c556
c558
c559
c559
c560
c562
c563
c563
c564
c565
c566
c568
c569
c570
c572
c573
c57 4
c575
c576
c578
c579
c580
c581
8
16
10
14'I
14
16
20
20
24
)
1
5
1
1
6
1
2
14
1
1
6
1
6
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Left side of steering wheel
Left side of steering wheel
Left side of steering wheel
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left side offloor
Left quaner panel
Fueltank
On left half of rear cross beam
On left half of rear cross beam
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
On left half of rear cross beam
Right quarter panel
Right quarter panel
Left quarter pillar
Left side of floor
Left B-piller
Left B-piller
Behind left kick panel
Behind left kick panel
Under left side of dash
Left B-piller
Fueltank
Left side of steering wheel
Under-dash fuse/relay box (C921)
Under-dash fuse/relay box (C923)
Power mirror switch
Power window master switch
Power window master switch
Dashboard wire harness {C505)
Dashboard wire harness 1C505)
Driver's door wire harness (C661)
Main wire harness (C403)
Main wire harness (C404)
Main wire harness (C404)
Driver's seat belt switch
Left rear door switch
Fuel unit
Left rear ABS wheel sensor
Left rear ABS wheel sensor
Rear accessory socket connector {+}
Rear accessory socket connector (-)
Rear bumper wire harness 1C641)
Trailer lighting connector
Tailgate door latch switch
Left rear speaker
Right rear ABS wheel sensor
Rear wire harness (C611)
Right rea. door switch
Left taillight
Parking brake switch
Left rear door wire harness (C681)
Driver's door switch
Select unlock relay (for security alarm
system)
Junction connector (for power door
locks)
SRS main harness (C807)
Driver's seat belt tensioner
Fuel tank pressure sensor sub-harness(c645)
Power window master switch
'97 - 98
mooets'99 - 00
models
'97 model'98 - 00
models
Optional
'97 model'98 - 00
models
'98 - 00
mooets'98 - 00
models'98 - 00
mooets'99 - 00
mooets
G551
G553
Behind left kick panel
Left side ot floor
Left quarter piller
Body ground, via left side wire harness
Body ground, via left side wire harness
Body ground, via left side wire harness
23-26
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Page 1188 of 1395
Gonnector ldentification and Wire Harness Routing
Right Side Wire Harness
Connec{or or
Tsrminal
Number of
CavitiesLocationConnests toNotes
c601
c602
c603
c604
6'1
2
2
Behind right kick panel
Right B-piller
Right rear door
Under middle of dash
Right B-piller
Main wire harness (C428)
Front passenger's door switch
Right rear door wire harness (C691)
SRS main harness {C808)
Front passenger's seat belt tensioner
'98 - 00
mooets'98 - 00
models
Rear Bumper Wire Harness
Connector ol
Terminal
Number ot
CavitiesLocationConnocts toNotes
c641
c642
c643
4
2
2
Left quarter panel
Behind rear bumper
Behind rear bumper
Left side wire harness (C566)
Left rear side marker light
Right rear side marker light
Fuel Tank Pressure Sensor Sub-harness - '98 Model
Connector or
Terminal
Number ot
CavitiesLocationConnects toNot63
c645
c646
c647
?
2
Fueltank
Left side of fuel tank
Left side of fuel tank
Left side wire harness (C580)
Fuel tank pressure sensor
Evaporative emission (EVAP) bypass
solenoid valve
High Mount Brake Light Sub-harnoss
Conneslor or
Terminal
Number of
CavitiesLocationConnec-ts toNotes
c651
c652
c653
2
1
1
Top of hatch glass
Top of hatch glass
Top of hatch glass
High mount brake light
Rear wire harness (C617)
Rear wire harness (C618)
23-28
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Page 1301 of 1395
JFront Seat Belt RePlacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in this
section (24) before performing repairs or service ('98 - 00
models).
CAUTION: Check the front seat bslts for damago. and
replaco thom if necessary. Be careful not to damage
them during removal and in3tallation'
Front scat bolt:
1. Make sure you have the anti-theft code for the
radio, then write down the frequencies for the pre-
set buttons.
2. Disconnect the negative battery cable, and wait at
least three minutes before beginning work.
3. Slide the front seat forward fully.
4. Bemove (see section 20):
. Center pillar lower trim Pane
. Kick oanel
. Front side trim
5. '97 model: Remove the upper anchor cover and the
lower anchor caP.'98 - oO models: Remove the upper anchor cover
and pull the lower anchor cover back.
UPPEN ANCHOR BOLT
7/1&20 UNF32 N.m (3.3 kgt'm.24 tbf.ft)
SHOULDERANCHORADJUSTER
Apply liquid threadlock.
9.8 N.m (1.0 kgt.m,?.2 tbtft)
UPPERCOVER
RETRACTORMOUNTING BOLTZ,,Gx1.0mm ./
SEAT BELTTENSIONER
{'98 - 0o modols)
REAR SIDE
ANCHORCOVERl'98 - 00 models)
ANCHORCAP('97 modell
RETRACTOR BOLT7/1&20 UNF32 N.m 13.3 kgt m,24 tbt.ft)
LOWER ANCHOR BOLT?,/1&20 UNF32 N.m {3.3 kgf.m, 2,1 lbf.ftl
o.Disconnect the seat belt tensiongr connector.
@ To avoid accidontal deployment and
possibte inlury, always disconnect the soat bsh ton-
sion€r connoctor bofore rsmoving th6 retractor l'98
- 00 modsls, se€ pa ge 21-231 .
Remove the uDDer and lower anchor boits, the
retractor bolt, the retractor mounting bolt, and
remove the front seat belt and retractor.
Remove the center pillar upper trim (see section 20).
Remove the shoulder anchor adjuster.
7.
9.
8.
I x 1.25 mm23 N.m 12.3 kgt.m,1? tbf.ft)
SHOULDERANCHORADJUSTER
10. lnstallation isthe reverse of the removal procedure.
NOTE:
Check that the retractor locking mechanism func-
tions as described on Page 24-9.
Assemble the washers, collar and bushing on the
uooer and lower anchor bolts as shown.
Eefore installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
Make sure the seat belt tensioner connector ls
connected securelv.
Enter the anti-theft code for the radio, then enter
the customer's radio station presets
(cont'd)
24-3
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Page 1307 of 1395
Inspection
SRS components ale located in this area. Review the
SRS component locations, precautions, and procedures
in this section (24) before preforming repairs or service
('98 - 00 models).
!!!@ To avoid accidontal deployment and possi-
6i6-'rnpry. att"ays aisconnsct th€ seat beh tensioner con-
n€ctor belore removing tho retrastor {.98 - 00 modols, seo
page2+231.
Rgtlastor Insgection
1. Before installing the retactor, check that the seat belt
can be pulled out freely
2. Make sure that the seat belt does not lock when the
retractor is leaned slowly up to 15'from the mounted
Dosition. The seat belt should lock when the retractor
is leaned over 40".
CAUTION: Do not attsmpt to dbassemble ths relrac'
tor.
Front:
'97 modol:.: Mounted Position
RETRACTOR
Forward -
'98 - 00 modcls:
lnside
RETRACTOR
)
Forward -
'1.
24-9
Rear:
RETRACTOR
Forwerd lnsida
3. Beplace the seat belt with a new assembly if there is
any abnormality. Do not disassemble any part of
the seat belt for any reason.
In-vehicle S68t Belt InsPestion
1. Ch€ck that the seat belt is not twisted or caught on
anything.
40.
/A
\|_t-.
*1ix
\/
Lls=
Forwerd
After installing the anchors, check for free move-
ment on the anchor bolts lf necessary, remove the
anchor bolts, and check that the washers and other
parts are not damaged or improperly installed.
Check the seat belts for damage or discoloration.
Clean with a shop towel if necessary.
CAUTION: Uso only soap and wator to clean.
NOTE: Dirt build-up in the metal loops of the upper
anchors can cause the seat belts to retract slowly
Wipe the inside of the loops with a clean cloth damP
ened in isopropyl alcohol.
Check that the seat belt does not lock when pulled
out slowlv. The seat belt is designed to lock only
during a sudden stop or impact.
Make sure that the seat belt will retract automatically
when released.
For each passenger's seat belt, make sure that the
locking mechanism in the seat belt retractor will
engage when the seat belt is pulled all the way out.
Replace the seat belt with a new assembly if there is
any abnormality. Do not disassemble any part of
the seat belt for any reason.
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Page 1310 of 1395
)
Supplemental Restraint System (SRS)
Special Tools .."....."" 24-14
Component/Wring Location
lndex - '97 model ..........'.." '.....""" 24-15
Component/Wiring Location
lndex - '98 - 00 models ..............." 24-16
Description .'.........."'.24'17
Circuit Diagram .........24'14
Precautions/Procedures
General Precautions ......".."'........... 24-19
Airbag/Seat Belt Tensioner
Handling and Stolage ....''........... 24-19
SRS Unit Precautions ...............'...... 24-20
lnspeciion After Deployment .......'.24'20
)
with Built-in Short Contact '...'....24-21
Spring-loaded Lock Connectors .."' 24-22
BackProbing SPring-loaded Lock
Conneetors ,.......24-22
Disconnecting the Airbag Connectors and
the Seat Beh Tensioner
Connectors ....'....24-23
Steering-lelated Precautions .......... 24-25
Troubleshooting
Self -diagnostic Procedures ............. 24-26
Reading the DTC .................. .....".."' 24'26
Erasing the DTC Memory ................24-28
Troubleshooting lntermittent
Faifures "'...........24'24
Diagnostic Trouble Gode {DTC}
Chart -'97 model ....""....... "......24-29
Diagnostic Trouble Gode (DTCI
Chart -'98 - 00 models ............. 24-31
SRS Indicator Light Wire
Connections ','," 24'33
Ff owcharts ....-........24'34
Driver's Airbag
Repf acement ..'......21'87
Front Passenger's Airbag
Repfacement .....'.',24'AS
Gable Reel
Replacement .......'.24-91
SRS Unit
Replacement .........24-95
Airbag/Seat Belt Tensioner
Disposaf .................24'97
)-e
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Page 1313 of 1395
Gomponent/Wiring Locations Index -'98 - 00 models
SRS INDICAIOR LIcHT (ln the gauge assembty)Troubleshooting, page 24 27Gauge assembly. section 23
DASHBOARD WIRE HARNESSto SRS INDICATOR LIGHf inGAUGE ASSEMBLY5P CONNECTOR
FRONT PASSENGER'S AIRBAGReplacement, page 24-89Disposal, page 24 97
CABLE REELReplacement,page 24-91
To HORN SWITCH
To CRUISE CONTROLSET/RESUME SWTCH
To DRIVER'S AIRBAG
ro CABLE REEL2P CONNECTOR
MAIN VYIRE HARNESSto DASHBOARD WIRE HARNESS
SRS MAIN HARNESS
ORIVER'S AIRBAGReplacement,page 24-87Disposal, page 24-97
SRS UNIT
SRS MAIN HARNESSto FROI{T PASSENGER,S AIRBAG2P CONiIECTOR
RIGHT SIDE WIRE HARNESS toSEAI BELTTENSIONER2P CONNECTOR24P CONNECTOR
SRS MAIN
SRS MAIN HARNESS toLEFT SIDE WIRE HARNESS2P CONNECTOR
SRS MAIN HARNESSto MAIN WIRE HARNESS3P CONNECTOB
(lncluding safing sensorand impact sensor)Replacement, page 24-95
SRS MAIN HARNESS toRIGHT SIDE WIRE HARNESS2P CONNECTOR
SERVICE CHECKCONNECTOR I2PIIBLK BRNI
to UNDER-DASHFUSE/RELAY BOX2P CONNECTORSEAT BELT TENSIONERReplacement, page 24 3Disposal, page 24-97
ORIVER'S SEAT BELTMEMORY ERASE SIGNAL(MES) CONNECTOR I2PIIGRN, GRNI or IWHT, BLKIReplacement, page 24-3Disposal, page 24-97
LEFT SIDE WIRE HARNESS toSEAT BELTTENSIONER2P CONNECTOR
24-16
.4
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