Rear HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

Doors
Gomponent Location Index (cont'dl
Rear Door:
NOTE: Refertothe 1997 Series Honda CR-V Bodv RepairManual (P/N 6151030) for rear door removal.
INNER WEATHERSTRIPOUTER MOLOING
DOOR PROTECTION
ARMREST
REAR DOOR('97 -98 models)
HINGE
REAR DOOR PANEL1'99 - 00 models)Removal and Installation,page 20 '11
@
ARMRESTBRACKET
Position Adiustment,page 20-22
tu4
dP
@
o
@
Bemoval and Installation,page 20-11
(Left side only,'97 - 98 models)
\
DOOR CHANNEL TAPE
FR,
)Ei
D\
\a
20-4
('99 - 00 models)
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OUARTERSEAL
OUARTERGLASSReplacement,page 20-13
-flHiili^'i--_Fffi
POWER WINDOWMOTOR
REAR CHANNEL-\UPPERCOLLAR -.-----_----_-""
trw
page 20 2L
LATCHReplacement,page 20'13
POWEB DOORLOCK ACTUATOB
,6S
REGULATORReplacement, page 20'13
GLASS RUNCHANNEL
FRONT LOWERCHANNEL
STRIKERAdjustment,
l
I
W*
INN€R HANDLE
/ eowea wrruoow
I sYtfcH
s /* /
M-q/-\ flsg
LOCK RODPROTECTORCItr'6,1-
iI
\LOCKCRANK
LATCHPROTECTOB
(cont'd)
20-5
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Doors
Component
Tailgate Door:
NOTE: Refer to the
Location Index (cont'dl
1997 Series Honda CR-V Body Repair Manual {P/N 61S1030) for tailgate door removal.
LICENSE PLATETRIMReplacement, page 20-16TAILGATE OOORPosition Adjustment, page 20-23
TAILGATE DOORWEATHERSTRIP
HINGECOVER \
V
illt
REAR HATCH GLASS LATCHReplacement, page 20 18
HINGE
\
I
SUPPORT STRUT
€\A
LATCH STOPReplacement, page 20-17
Replacement,page 20'19
TAILGATE DOOR PANELRemoval and Installation, page 20-15
TAILGATE DOOR LATCHReplacement, page 20-17
TAILGATE DOORHANDLEReplacement, page 20-16
TAILGATE DOORSTRIKERAdjustment, page 20-25
k@/
%
-6
\
TAILGATE DOOR WEDGEAdiustment, page 20-25
N
REAR HATCH GLASSACTUATORReplacement, page 20-19
REAR HATCH GLASS
lVr
d+-BA^cKEr
d
d\
FLEXIBLE CARGOHOOK
20-6
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Front Door Latch Replacement
CAUTION: Put on gloves to protect your hands,
NOTEr Raise the glass fully.
'1. Remove:
. Door panel (see page 20-7)
. Plastic cover (see page 20-21
. Outer handle
2. Remove the bolt, then move the rear lower channel
forward.
>: Bolt location, 1
6xl.0mm8 N.m (0.8 kgf m,6 tbf ft)
3. Disconnect the connector, and detach the harness
clip from the door. Remove the screws, and remove
the latch through the hole in the door.
NOTE: Take care not to bend any of the rods.
>: Screw locations,3
6x1.0mm6 N.m 10.6 kgt m,4 tbf.ft)
CYLINDERROD
OUTERHANDLEROD
LOCK RODPROTECTOR
CONNECTOR
HARNESS
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is plugged in properly,
and each rod is connected securely.
a Make sure the door locks and opens properly.
CLIP
20-9
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Doors
Front Door Glass and Regulator Replacement
CAUTION: Put on gloves to protect your hands,
1. Remove;
. Door panel (see page 20-7)
. Plastic cover (see page 20-21
2. Carefully move the glass until you can see the bolts,
then loosen them. Slide the guide to the front, then
remove the glass from the guide. Carefully pull the
glass out through the window slot.
NOTE: Take care not to drop the glass inside the door.
>: Bolt locations,2
6xl.0mm9.8Nm(1.0kgt.m.7.2 tbt.ftl
GLASS
REGULATOR
20-10
3. Disconnect the connector, and detach the harness
clip, then remove the regulator through the hole in
the door.
NOTE:
. Scribe a line around the rear roller guide bolt to
show the original adjustment.
. When installing the regulator, align the hole of
the roller guide toward th€ rear.
>: Bolt locations,6
6x1.0mm8 N.m {0.8 kgt.m,6 rbtft)
Roaru/ard
Loosen,
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4. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power wrn-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
R€GULATOF
>: Boh locations,3
6x1.0mm7 N.m lo.t kgf.m,5 tbf.ftl
POWER WINOOW MOTOR
REGULATOR
Installation is the reverse of the removal procedure.
NOTEi Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance betlveen the glass and glass run chan
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).
4
A
m^i
A
Rear Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and other
parts.
1. Remove the inner handle (see page 20-5).
2. Remove the screws from the armrest. On '99 - 00
models, remove the screw from the beverage por-
tion. Release the clips that hold the door panel, then
remove the door panel by pulling it upward.
NOTE: Remove the door panel with as little bend-
ing as possible to avoid creasing or breaking it.
TBIM PADREMOVER(Commercially
available)Snap-on#4177, orequivalentlmm{0.04 in.)
>: Screw locelions'97 - 98 models. 3'99 - 00 modols, 4
11.77 in.)
DOOB PANEL
ARMREST
o
i
'99 - 00 models:
3. Installation is the reverse of the removal procedure.
\(,1
t_
T r-----/t5 mm I
EEVERAGEHOLDEN('99 00 modelsi
>i Clip locations,6
20-11
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Doors
Rear Door Outer Handle Replacement
CAUTION: Put on gloves to protect your hands.
NOTE: Raise the glass fully.
1. Remove:
. Door panel (see page 20-11). Plastic cover (see page 20-4)
2. Remove the lock crank. then remove the screws
securing the latch.
>: Screw locationsA>.3
6x1.0mm6 N.m 10.6 kgf.m.4 tbf.ft)
B>,'l
^lPC tlTn-i I
LOCK RODPROTECTOR
and remove the bolts secur-Move the latch down,
ing the outer handle,
>: Bolt locations. 2
20-12
.
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbf.ft)
4, Pull out the outer handle. Pry the outer handle rod
out of its joint using diagonal cutters.
NOTE;
o To ease reassembly, note location @ of the outerhandle rod on the joint before disconnecting it.. Take care not to bend the outer handle rod.. Use a shop towel to protect the opening in the
door.
5. Installation is the reverse ofthe removal procedure.
NOTE:
a Make sure the door locks and opens properly.. Make sure the oute. handle rod is connectedproperly.
OUTER HANDLEROD
SHOP TOWEL
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Rear Door Latch Replacement
CAUTION: Put on gloves to protect your hands,
NOTE: Raise the glass fully.
1. Removel
. Door panel (see page 20-11)
. Plastic cover (see page 20-4)
. Outer handle (see page 20-121
2. Disconnect the connector and harness clip, then
remove the latch through the hole in the door.
NOTE: Take care not to bend any of the rods.
3. Installation is the reverse of the removal procedure.
NOTE:
. Make sure the outer handle rod and inner handle
rod are connected properly.
. Make sure the door locks and opens properly.
Rear Door Glass, Ouarter Glass and
Regulator Replacement
CAUTION: Put on gloves to protect your hands.
1. Remove:
o Door panel (see page 20-1 1)
. Plastic cover (see page 20-4)
2. Carefully move the glass until you can see the bolts,
then loosen them. Slide the guide to the rear, then
remove the glass from the guide.
NOTE: Take care not to drop the glass inside the door.
>: Boll locations, 2
6x1.0mm9.8 N.m (1.0 kgtm,7.2 tb{ft)
GLASS
(cont'd)
20-13
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Doors
Rear Door Glass, Ouarter Glass and Regulator Replacement (cont'd)
3. Carefully lower the glass. Remove the bolts and
screw from the rear channel, then pull the rear
channel up as shown. Remove the glass from the
rear channel. Carefully pull the glass out through
the window slot.
NOTE: Take care not to drop the glass inside the door.
>: Bolt, screw locationsA>, tB>,1
-4 f 6 x 1.0 mmrTmtl-larR '^S\\\-.- -
WPU W)+ INmio.8ksf m,6 tbf.ftt
c>, 1
CLIP
20-14
''
4. Remove the quarter glass.
Disconnect the connector. and detach the harness
clip, then remove the regulator through the hole in
the door.
>: Bolt localions, 4
6x1.0mm8 N.m 10,8 kgf.m,6 tbtftl
REGULATOR
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Doors
Tailgate Door Latch and Latch Stop
Replacement (cont'd)
4. lnstallation is the reverse of the removal orocedure.
NOTE:
. Make sure the handle rod and latch stop rod are
connected properly.
a Make sure the tailgate door locks and opens prop-
env.
. After installing the latch stop and tailgate door
latch, make sure that there is about 1 mm {0.039
in.l between the link A and link B of the latch stop.
Adjust the joint position of the latch stop rod as
needed, then check the latch stop operation. (Pull
the tailgate door handle while you push on the
latch stop knob; the tailgate door should not
oDen.)
LATCH STOPKNOE
20-18
Rear Hatch Glass Latch
Replacement
NOTE: Take care not to scratch the tailgate door.
'1. Remove the tailgate door panel (seepage20-15).
2. Disconnect the connector. Remove the bolts secur-
ing the latch, then remove the latch.
>: Boh locations, 3
6x1.0mm9.8 N.m {1.0 kgI.m,7.2 tbl.Itl
REAR HATCHGLASS LATCH
3. Installation is the reverse of the removal procedure.
NOTE: Make sure the rear hatch glass locks and
opens properly.
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