Bracket HONDA CR-V 1999 RD1-RD3 / 1.G User Guide

Loosen th is nut,
i! 12 x 1.25 mmg N.m {6.5 kgf.m, 47 lbf.ftlReplace.
6. Install the right front mounvbracket, then tighten the
bolts in the numbered sequence.
A/T:
(D to x t.zs mm44 N.m {4.5 kgf m, 33 lbf.ft)
M/T:
O 12 x 1.25 mm64 N.m 16.5 kgf.m. 47 lbf.ft)Replace.
Loosen this nut.
O 10 x r.25 mm4/t N.m 14.5 kgt.m, 33 lbf.ft)
7. Install the left front mount, then tighten the bolts/nut
in the numbered seouence.
O t2 r 1.25 mm8il N.m 18.5 kgt.m, el |bfftl
O 12 x 1.25 mm59 N.m 16.0 kgt ln, ,€ lbfttl
Replace.
@ lo x 1.25 mma,a N.m 14.5 kgf.m,33 tbf.trl
{cont'd)
5-15
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Timing Belt
Removal
Replace the timing belt at 105,000 miles (168,000 km)
according to the maintenance schedule {normal condi-
tions/severe conditions). lf the vehicle is regularly driven
in either of the following conditions, replace the timing
belt at 60,000 miles (U.S.A.l 100.000 km (Canada).
- ln very high temperatures (over 110'F, 43"C).- In very low temperatures (under -20"F. -29"C).
Turn the crankshaft pu\ley so the No. 1 piston is at
top dead center (TDC).
Remove the guard bar and splash shield (see page
5-7 ).
Loosen the mounting bolt and lock bolt. then remove
the power steering (P/S) pump belt.
MOUNNNG BOLT8 x 1.25 rnm
1.
2.
,l
4. Loosen the idler pulley bracket bolt and adjusting
bolt, then remove the air conditioning (lVC) compres
sor belt (see page 5-4).
6-10
24 N.m {2.4 kgt.m, 17 lbf.ftl
24 N.m 12.4 kgf.m, lt lbf.ftl
5. Loosen the mounting nut and locknut, then remove
the altefnator belt.
LOCKNUTI x 1.25 mm2a N.m 12.4 kgt m, 17 lblftl
6.
10 x 1,25 mm4,1 N.m (,1.5 kgt m, 33 lbtftl
Remove the cruise control actuator (see section 4).
Support the engine with a jack, then remove the
upper bracket. Make sure to place a cushion
between the oil Dan and the iack.
12 x 1.25 mm74 N.m (7.5 kgf m, 54 lbtftl
7.
BRACKET
AELT
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CKF Sensor
Replacement
1.
|o|'ln PUUCY BMCKET SOLIl0 r 1.25 mm14 .m 14.5 kgl.m,3:' lbtftl
Remove the guard bar and splash shield (see page
5-7 t.
Loosen the lock bolt and mounting bolt, then
remove the P/S pump belt.
MOUNTING BOLT8 x 1.25 mm
PUMPBELT
Loosen the adjusting bolt and idler pulley bracket
bolt, then remove the Ay'C comDressor belt.
ADJUSTING BOLTLOCKNUT8 x 1.25 mm24 N.m {2.4 kgf.m, 17 lbf.ft)
24 N.m (2.{ kgf.m, 17 lbf.ttl
24 N.m 12.4 lgf.m, 17 lbl.ftl
4. Loosen the locknut and mounting nut, then remove
the alternator belt.
LOCKNUT8 x 1.25 mm24 N.m (2.4 kgl.m, 17 lbtftl
10 x 1 .25 mma4 N.m (4.5 kgt m, 33 lbtft)
E
6.
7.
aJ.
Remove the cylinder head cover.
Remove the crankshaft pulley (see page 6-7).
Remove the middle cover and the lower cover.
Disconnect the CKF sensor connector, then remove
the CKF sensor.
6x1.0mm11 N.m {1.r kgnm,8.0 lbfft)
9. Install the CKF sensor in reverse order of removal.
BELT
CKF SENSOR
6-13
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Gylinder Head
Removal
Engine removal is not required for this procedure.
l!@ Make sure iacks and safety stands are
placed properly, and hoist blackels ale attachgd to the
correct position on the engine.
NOTE:
o Use fender covers to avoid damaging painted sur-
faces.
o To avoid damage, unplug the wiring connectors care-
fully while holding the connector portion.
. To avoid damaging the cylinder head, wait until the
engine coolant temperature drops below 100"F (38'C)
before loosening the retaining bolts.
. Mark all wiring and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
2.
4.
5.
1.Disconnect the negative terminal from the battery.
Drain the engine coolant (see page 10-5). Remove
the radiator cap to speed draining.
Remove the intake air duct and air cleaner housing(see page 5-2).
Remove the mounting bolt and lock bolt, then
remove the power steering (P/S) pump belt and
pump (see page 5-4).
Loosen the idler pulley bracket bolt and adjusting
bolt, then remove the air conditioning (A,/C) com,
pressor belt.
ADJUSTINGBOLT
ADJUSTING BOLTLOCKNUT8 x 1.25 mm24 N m {2.4 ksf.m, 17 lbttt}
IOLER PULLEY BBACKET BOLT10 x 1.25 mm44 N.m {4.5 kgtm, 33 lbf ft)
tt aAo-Io
6. Loosen the locknut and mounting nut, then remove
the alternator belt.
LOCKNUT8 x 1.25 mm24 N.m (2.4 kgf.m, 17 lbt.ftl
10 x 1.25 mm44 N.m (4.5 kgt.m. 33 lbf.ft)
7. Remove the P/S OUmo bracket.
l0 x 1.25 mm44 N.m (4.5 kgf.m,33 rbf.ft)
BELT
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13. Remove the upper radiator hose, heater hose and
water bypass hose.
WATER BYPASS
UPPEBRADIATORHOSE
17
HEATERHOSE
Remove the engine wire harness connectors and
wire harness clamps from the cylinder head and the
intake manifold.
o Four fuel injector connectors
. Engine coolant temperature (ECT) sensor con-
neclor
. Radiator fan switch connector
. Coolant temperature gauge sendlng unlt connec-
tor
. Throttle position sensor connector
. Manifold absolute pressure {MAP) sensor con-
nector
Primary heated oxygen sensor (primary HO2S)
connector
ldle air control (lAC) valve connector
Distributor connector
Remove the spark plug caps and distributor from the
cylinder head.
Remove the cruise control actuator (see section 4).
Support the engine with a jack, then remove the
upper bracket. Make sure to place a cushion
between the oil pan and the iack (see page 6-10).
a
18. Remove the cylinder head cover.
19. Inspect the timing belt (see page 6-9).
CYLINDER
(cont'd)
6-19
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Cylinder Head
Removal (cont'dl
Remove the timing belt (see page 6-10).
Remove the camshaft pulleys and back cover.2't.
BACK COVER
6-20
22. Bemove the exhaust manifold
ing nuts.
'97 - 98 U.S. modsls (Californial:
GASKETReplace.
SELF.LOCKING NUT54 N.m {5.5 kgf.m, .{) lbf.ftlReplace.
'97 - 98 U.S. models {Excepi Calitornia}:'99 - 0O modeb:
GASKETSReplace.
bracket and self-lock-
'r
EXHAUST MANIFOLDBRACKET
10 x 1.25 mm44 N.m 14.5 kgf,m,33 rbf.ft)
SELF.LOCKING NUT10 x 1 .25 mm54 N.m {5.5 kgt.m, 40 lbtft}Replace.
10 x 1.25 mm4il N.m (4.5 kgf.m,33 tbf.ftl
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Cylinder Head
Installation
Installthe cylinder head in the reverse order of removal:
1. Clean the cylinder head and block surfaces.
2. Clean the oil control orifice. Install the cylinder headgasket, dowel pins and the oil control orifice on thecylinder block. Always use a new cylinder head gas-ket.
CYLII{DER HEADGASKETR€place.
DOWEL PIN
O.RINGRoplace.
DOWELPIN
OIL CONTBOLORIFICEClean.
Apply clean engine oil to the bolt threads and underthe bolt heads.
4. Tighten the cylinder head bolts in two steps. In thefirst step tighten all bolts, in sequence, to about 29
N.m {3.0 kgf.m,22 lbf.ft); in the finat step, tighten inthe same sequence to 85 N.m (8.7 kgf.m,63 lbf.ft).
Use a beam-type torque wrench. When using a pre-
set-type torque wrench, be sure to tighten slowly
and do not overtighten.
lf a bolt makes any noise while you are torquing it,loosen the bolt, and retighten it from the 1st step.
CYLINDER HEAD BOLTS TOROUE SEOUENCE:
Tighten the intake manifold mounting bolts (see
page 6-21).
Install the exhaust manifold bracket. and tighten thenew self-locking nuts (see page 6-20).
6-30
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Intake Manifold
Replacement
NOTE:
. Use new O-rings and gaskets when reassembling.
. Check for folds or scratches on the surface of the gasket.
. Replace with a new gasket if damaged.
'97 - 98 models:
INTAK€ MANIFOLDReplace if cracked orif mating surfaces areoamageo,
INTAKE AIRTEMPERATURE
{IATI SENSOR22 N.n 12.2 kgl.m,16 rbf.ftl
8 x 1.25 mm22 N.m 12.2 kgtm.'t6 tbf ft)
8 x 1.25 mm22 N.m |.2.2 kgl.rn,'16 tbt ftl
I x 1.25 mm24 N m 12.4 kgf m.17 tbf.ft)
INTAKBRAC}
INTAKE MANIFOLOBRACKET B ('98 modell8 x 1.25 mm23 N m (2.3 kgt m,17 tbf.ftlI x 1.25 mm24 N.m 12.4 kgf.m,17 tbf.ft)
8 x 1.25 mm24 N.m (2.4 kgf.m,17 tbf.ft)
9-2
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'99 - O0 modol3:
6x1.0mm9.8 N.m 11.0 kg{.m,7.2 tbtltl
NESONATOR
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 rbr.ftt
O-RINGReplace.Apply oil to O-RINGbetore installing.
RESONATORCHAMBERBRACKET
GASKETReplace.
IAT SENSOR2:2N.m l2.2kgl.n,16 tbtftl
O.RINGReplace.
l
O.RINGReplace.
8 x 1.25 mm24 N.m 12.4 kgt m,17 tbt frl
INTAKE MANIFOLDReplace it cracked orif mating surfaces areoamageo.
8 x 1.25 mm22 N.m 12.2 kgl.m,16 rbf.ftt
IAC VALVE
8 x 1.25 mm23 N.m (2.3 kgf.m,17 tbf.ft,
INTAKE MANIFOLD
22 N.m 12,2 kgl.m,16 rbfftl
("\"- K\*}Gt
W\qu u
N,1\J 'n\
.a,,-\\J "
G)s
BRACKET
9-3
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Exhaust Manifold
Replacement
NOTE:
. Use new gaskets and self-locking nuts when reassembling.
. Check for folds or scratches on the surface of the gasket.
. Replace with a new gasket if damaged.
'97 - 98 U.S. models (Calilornia):
8 x 1.25 mm31 N.m (3.2 kgf.m, 23 lbtft)Replace.
I x 1.25 mm24 N.m (2.4 kgl.m,1? tbf.ft)
8 x 1.25 mm24 N.m (2.i1kgt.m,
17 lbf.ftl
EXHAUSTMANIFOLO
10 x 1.25 mm44 N.m 14.5 kgf.m, 33 lbf.ft)
SELF.LOCKING NUT8 x 1.25 mm31 N m 13.2 kgt.m, 23 lbt'ft)Replace.
EXHAUST MANIFOLDBRACKET
10 x 1.25 mm44Nm{4.5kg{.m.33 lbf.ftl
NN
9-4
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