Purge valve HONDA CR-V 1999 RD1-RD3 / 1.G User Guide

Engine/Powertrain Control Module Terminal Arrangement - 38 - 00 Models
ECM/PCM CONNECTOR A (32P}
,/./5aIsca
,/ l,/t5ItsTs
n2ls!uCI
Wire side ot female terminalsECM/FCM CONNECTOR A {32P)NOTE: Standard baftery voltage is '12 V.
D93criptionSignal
3BLU2WBS {EVAP BYPASSSOLENOID VALVE)Drives EVAP bvoass solonoid valve.With ignirion switch ON {ll)r battery voltage
LT GRNMHTVSV {EVAP CONTROL CANISTEB VENT SHUT VALVE)D.ives EVAP controlcanisler vent shutWith ig^ition switch ON (ll): battery voltage
5',BLUCRS (CRUISE CONTROL SIG'NAL)Shift Oown signalinputfrcm cruise conWhen cruise control is used: pulses
6RED/YEL
PCS (EVAP PURGE CONTROLSOLENOID VALVE)Drives EVAP purge controlsolonoid valve.With engins running, engine coolant, below 154'F(68'C)r battery voltageWith engine running, engine coolant, above 154"F{6a'C}r duty conl.olled
8ELIOWHTSO2SHTC (SECONDARVHEATED OXYGEN SENSORHEATER CONTROL)
Drives sacondary heated oxygen sensorWith ignition switch ON (ll): banery voltageWith fully warmed up engine running: duty
10BRNSCS (SERVICE CHECX SIGNAL)Detects seNics check conneclor signal(he signalcausing a DTC indicatjon)with rhe lerminal connected:0 vWith the rerminaldisconnectedrabout 5 v or
l4'rGRN/8LKD4IND (D4INDICATOR)+3DIND (D INDICATORTIDrives D4*3. Dr'indicaior light.W,rh 04' , O" indrcator light turned O batter,
With D4*3, D*. indicator light turned OFFr0 V
16GRNI/ELFLR (FUEL PUMP RELAY)Drivss fusl pump relay.0 V for iwo seconds after ru'nin9 ign'lion swilchON lll), then banery voltage
17AL|(/REDACC (I/C CLUTCH RELAY}Drives l,/C clurch rclay.With compressor ONr0 VWith compressor OFF: battery voltage
18GRN/ORNMIL (MALFUNCTION INDICA.TOR LIGHT)Driv€s MlL.With MlLturned ON:0 VWith MIL turned OFF: battery voltage
19BLUNEP (ENGINE SPEED PULSE)Outputs engine spsed pulse.With sngine runnin9: pulses
20GRNFANC {RADIATOR FAN CONTROL)Drives r6diator fan rslay.With radaator fan running:0 VWith radaatorfan stopped: battery vollage
218LU/t/ELK-LINESends and receiv€s scan toolsignal.With ignition switch ON (ll): p'rlses
23WHT/REDSHO2S (SECONDARY HEATEDOXYGEN SENSOR. SENSOR 2iDetects secondary h€at€d oxygen sensorWith throttle fully opened from idle wilh fullywalmed up engine: above 0.6 Vwith rhrottle quickly closed: below 0-4 V
21BLU/WHTSTS (STARTER SWITCH SIG,NAL}Dotocts srarter switch signal.Whh staner switch ON (lll): batlery voltageWith srarter switch OFF: 0 V
26GBNPSPSW {P/S PsESSUFESWITCH SIGNAL)Detecrs PSP switch signal.At idle with steeing wh€el in stBighl ahead position: 0 VAt idls with nee ng wheel al full lockr banory voltage
2fBLU/BEOACS (Ir'C SWTCH SIGNAL}D€tects ly'C switch signal.With Ay'C switch ON:0 VWith l/C swil€h OFF: about 5 V
2A'\WHT/NEDSLU {INTERLOCK CONTROLUNIT)Orives interlock control unil.With ignilion switch ON (ll)and brake pedaldepressed: battery vohage
29LT GRNPTANK (FUEL TANK PRES'SURE SENSOR)Detocts fueltank pressure sensor signal.With agnition switch ON (ll) and fuel fill capopensd; about 2.5 v
GBN/FEDEL (ELD}Detects ELD signal.Wirh paaing rightstumed on at idle:about 2.5 - 3.5 VWith low beam headlights tumed on at idle:about 1.5-2.5V
GRN/WHTBKSW (BRAKE SWTTCH)Dst€cts brake switch signal.Wirh brake pedal released:0 VWith brake pedal depressed: battery vollage
13: '98 modsl
15: USA(cont'd)
11-71
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Troubleshooting
Diagnostic Trouble Code (DTCI Chart (cont'd)
*: These DTCS will be indicated by the blinking o{ the Malfunction Indicator Lamp (MlL) with the SCS service connector
connected.**: The E (El*s indicator light and the Malfunction Indicator Lamp {MlL) may come on simultaneously,*1; A/T *3: '97 model *5: '99 - 00 models*2: MlT *4: '98 model
11-76
DTClMlL indicationlDetection hemProbable Caus.Page
P0137(63)Secondary Heated Oxygen SensorCircuit Low Voltage{Sensor 2)
Shon in Secondary HO2S (Sensor 2) circuatSecondary HO2S (Sensor 2)ECM/PCM
'n-1t7
P0138 (63)Secondary Heated Oxygen SensorCircuit High VoltageOpen in Secondary HO2S (Sensor 2) circuitSecondary HO2S (Sensor 2)EC|\il/PCM11118
P0139{63)Secondary Heated Oxygen Sensor
lSensor 2i
Secondary HO2S (Sensor 2)11-120
P0141 (65)Second6ry Heated Oxygen Sensor HeaterCircuit Malfunction(Sensor 2)
Open orshon in Secondary HO2S (Sensor 2)heater circuitEC|V/PCtu11't2l
P0r71 (45)
System Too LeanFuel supply systemPrimary HOzS (Sensor 1)
Contaminated fuel
Exhaust leakage
11124
P0112 (45)
System Too RichFuel supplv systemPrimary HO2S (Sensor 1)
Contaminated fuel11 124
and
Po3ol ltr \P0302 112 |P0303 173 iP0304 \74 t
Random Mistirelgnition systemFuel supply system
IAC valveContaminated fuelLack of fuel
11-126
P0301 /71 \P0302 112 |P0303 173 |P0304 \7 4l
- Cylinder 1- Cylinder 2Cylinder 3- Cylinder 4Misfire Detected
Fuel injectorFuel injector circuitlgnition system't't 127
P0325*5{23)Knock Sensor {KS) Circuit MalfunctionOpen or shon in Knock Sensor (KS) circuitKnock Sensor (KS)ECM/PCt\411-130
P033s{4}Crankshaft PositionSensor CircuitCrankshaft Position SensorCrankshaft Positaon Sensor circuitE Cl\,l/PC l\,'!11-131
P0336(4)Crankshaft Position SensorRange/PerformanceCrankshaft Position SensorTiming belt skipped teeth11,131
P0420{67)Catalyst System Efficiency BelowThresholdThree Way Catalytic convenerSecondary HO2S {Sensor 2)'t1-200
P0441*3 (92)
Evaporative EmissionControlSystemInsulficient Purge Flow
EVAP Purge Control Solenoid valveEVAP Purge Control Solenoid valve circuitThrottle gody (purge port)TubingPCM
'It 205
P0451*5FuelTank Pressure Sensor CircuitBange/PerformanceFuel Tank Pressure SensorECM/PCMt't-208
(91iFuel Tank Pressure SensorCirclit Low InputOpsn orShort in FuelTank Pressure Sensor circuitFuel Tank Pressure SensorECM/PCt\411-209
P0453*r.5 {91)FuelTank Pressure Sensor CircuitHigh InputOpen in Fuel Tank Pressure Sensor circuitFuel Tank Pressure SensorECt /PCt\.111-211
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Troubleshooting
Diagnostic Trouble Code (DTCI Ghart (cont'd)
r: These DTCS will be indicated by the blinking oJ the Malfunction Indicator Lamp (MlL) with the SCS service connectorconnected.**: The Di (E)*5 indicator light and the Malfunction tndicator Lamp (MlL) may come on simultaneously.*1: A[f *3;'97 model *5: '99 - 00 models*21M/f *4: '98 model
11-78
DTC
{MlL indication}Detection ltemProbable CausePagc
P1336 154)Crankshaft SpeedFluctuation SensorIntermittent Interruption
. CKF sensor
11-142
P1337 i54)Crankshaft SpeedFluctuation SensorNo Signal
CKF sensorCKF sensor circuitECM,FCM11-142
P1359 (8)Crankshaft Position/Too DeadCenter Sensorrcylinder PositionConnector Disconnection
' CKP/TDC/CYP sensor circuit11-146
P1361 (8)Top Dead CenterSensor IntermittentInterruption11-131
P1362 (8)Top Dead CenterSensor No SignalTDC sensorTDC sensor circuitECM/PCM11-131
P1381 (9)Cylinder Position SensorIntermittent Interruption
. CYP sensor11-131
P1382 (9)Cylinder Position SensorNo SignalCYP sensorCYP sensor circuitECM/PCM11-131
P1456n.* {90}
Evaporative EmissionControl System Leak Detected(FuelTank System)
Fuelfill capVacuum connectionFueltankFuel tank prossure sensorEVAP bypass solenoid valveEVAP two way valveEVAP control canister vent shut valveEVAP control canisterEVAP purge controlsolenoid valve
11-213
Pr457n.s {90)
Evaporative EmissionControl System Leak Detected(EVAP Control Canister Svstem)
Vacuum connectionEVAP control canisterFuel tank pressure sensorEVAP bypass solenoid valveEVAP two way valveEVAP control canister vent shut valveFueltankEVAP purge controlsolenoid valve
11-219
P1508 (14)ldle Air ControlValve CircuitFailure
IAC valveIAC valve circuitECM/PCM11-152
Pr607(-)Engine Control Module,PowertrainControl Module Internal CircuitFailure A
. ECM,FCM11-147
P1705P1706P1753P1758P1768
AutomaticTransaxle
Section '14
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PGM-FI System
System Description
INPUTS
CKP/TDC/CYP Sensor
CKF Sensor
MAP Sensor
ECT Sensor
IAT Sensor
TP Sensor
Primary HO2S
Secondary H02S
vss
KS*5
BARO Sensor
ELD*6
Starter Signal
ALT FR Signal
Air Conditioning Signal
Ay'T Gear Position Signal*1
Baftery Voltage (lGN.1)
Brake Switch Signal
PSP Switch Signal
Fuel Tank Pressuae Sensor*4. *5
Countershaft Speed Sensor*1
Mainshaft Speed Sensor*r
OVER-DRIVE Switch Signal*s
ENGINE CONTROL MODULE (ECM)/
POWERTRAIN CONTROL MODULE (PCM) OUTPUTS
|iuel 1"j""- Th,rhg ""d Drrafr";-l
Et*-.nt"tdt"cont.orl
to,r*,c;;trffi;]
l.----.---:. .Lrgnrnon |lmrng Lonrror I
Ecir/PcM B*k',p Fr""il]
m;"t-ll-r*'io*l
Fuel Injectors
PGM-Fl Main Relay (Fuel Pump)
MIL
IAC Valve
Ay'C Compressor Clutch Relay
Radiator Fan Relay
Condenser Fan Relay
ALT
tcM
EVAP Purge Control Solenoid
Valve
Primary HO2S Heater
Secondary H02S HeaterEVAP Bypass Solenoid Valve*a *5
EVAP Control Canister Vent Shut
DLC
Lock-up Control Solenoid Valve*l
Shift Control Solenoid Valve*1
Ay'T Clutch Pressure Control
Solenoid Valve*1
D4 Indicator Light'1 *3, *a
D Indicator Light,l *5
OVER-DRIVE OFF Indicator
Lighl*t *:
*1: A/T {3:'97 model'2: M/f +4:'98 model*5: '99 - 00 models"6: USA
PGM-Fl System
The PGM-Fl system on this model is a sequential multiport fuel injection system.
Fuel iniecior Timing and Duration
The ECM/PCM contains memories for the basic discharge durations at various engine speeds and manifold pressure. The
basic discharge duration, after being read out from the memory, is further modified by signals sent from various sensors
to obtain the final discharge duration.
ldle Air Control
ldle Air Control Valve (lAC Valve)
When the engine is cold, the Ay'C compressor is on, the transmission is in gear, the brake pedal is depressed, the P/S load
is high, or the alternator is charging, the ECM/PCM controls current to the IAC Valve to maintain the correct idle speed.
lgnition Timing Control
o The ECM/PCM contains memories for basic ionition timing at various engine speeds and manifold air flow rates.
lgnition timing is also adjusted for engine coolant temperature.
. A knock control system was adopted which sets the ideal ig nition timing for the octane rating of the gasoline used.*s
Other Control Funstions
1. Starting Control
When the engine is started. the ECM/PCM provides a rich mixture by increasing fuel injector duration.
2. Fuel Pump Control
. When the ignition switch is initially turned on (ll). the ECMiPCM suppli€s ground to the PGM-FI main relay that
supplies current to the fuel pump for two seconds to pressurize the fuel system.
. When the engine is running, the ECM/PCM supplies ground to the PGM-FI main relay that supplies current to the
fuel oumo.
. When the engine is not running and the ignition is on, the ECM/PCM cuts ground to the PGM-FI main relay which
cuts current to the fuel pump.
1 1-80
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Fuel Cut-off Control
. During deceleration with the throttle valve closed, current to the fuel injectors iscutoffto improvefuel economyat
speeds over 970 rpm ('97 - 98 models), 920 rpm ('99 - 00 modelsl.
. Fuel cut-off action also takes place when engine speed exceeds 6,500 rpm ('97 - 98 models), 6900 rpm ('99 - 00
models), regardless of the position of the throttle valve, to protect the engine from over-rewing.
With Ay'T model. the PCM cuts the fuel at engine speeds over 5,000 rpm when the vehicle is not moving.*'
4,./C Comoressor Clutch Relav
When the ECM/PCM receives a demand for cooling from the air conditioning system, it delays the compressor from
being energized, and enriches the mixture to assure a smooth transition to the Ay'C mode.
Evaporative Emission (EVAP) Purge Control Solenoid Valve
When the engine coolant temperature is above 154"F (68'C), the ECM/PCM controls the EVAP purge control solenoid
valve which controls vacuum to the EVAP purge control canister,
Alternator Control
The system controls the voltage generated at the alternator in accordance with the electrical load and driving mode.
which reduces the engine load to improve the fuel economy.
PCM Fail-saf e/Back-up Functions
1. Fail-safe Function
When an abnormality occurs in a signal from a sensor, the ECM/PCM ignores that signal and assumes a pre-pre
grammed value for that sensor that allows the engine to continue to run.
2. Back-up Function
When an abnormality occurs in the ECM/PCM itself, the fuel injectors are controlled by a back-up circuit independent
of the system in order to permit minimal driving.
3. Self-diagnosis Function IMalfunction Indicator Lamp (MlL)l
When an abnormality occurs in a signal from a sensor, the ECM/PCM supplies ground for the MIL and stores the DTC
in erasable memory. When the ignition is initially turned on {ll), the ECM/PCM supplies ground for the MIL for two
seconds to check the MIL bulb condition.
4. Two Trio Detection Method
To prevent false indications, the Two Trip Detection Method is used for the HO2S*1, fuel metering-related. idle control
system, ECT sensor and EVAP control system self-diagnostic functions. When an abnormality occurs, the ECM/PCM
stores it in its memory. When the same abnormality recurs after the ignition switch is turned OFF and ON (ll) again,
the ECM/PCM informs the driver by lighting the MlL. However, to ease troubleshooting, this function is cancelled
when you jump the service check connector, The MIL will then blink immediately when an abnormality occurs.
5. Two (or Three) Driving Cycle Detection Method {'97 model)
A "Driving Cycle" consists of starting the engine, beginning closed loop operation, and stopping the engine. lf misfir-
ing that increases emissions or EVAP control system malfunction is detected during two consecutive driving cycles.
or TWC deterioration is detected during three consecutive driving cycles, the ECM/PCM turns the MIL on. However, to
ease troubleshooting, this function is cancelled when you jump the service check connector. The MIL will then blink
immediately when an abnormality occurs.
*1: '97 - 98 models*2: '99 - 00 models
5.
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PGM-FI System
Fuel Supply System
[POliil The"""ntool indicates Diagnostic Troubte Code (DTC) p0'171:Thefuet system istoo lean.
[Fo17ZJ rh""""ntool indicates Diagnostic Troubte code {DTc) p0172:Thefuel svstem istoorich.
Description
By monitoring the Long Term Fuel rrim, long term malfunctions in the fuel system will be detected.lf a malfunction has been detected during two consecutive trips, the MIL will come on and DTc p0171 and/or pol72 will bestored.
NOTE: lf someof the DTCS listed below are stored atthesametimeas DTC P017'l and/or p0172, troubleshoot those DTcsfirst, then troubleshoot DTC P0171 and/or PO1i2.
P0107, P0108, P1128, P'1129: MAP Sensor
P0135: Primary HO2S (Sensor 1)Heater
P0137, P0138: Secondary HO2S {Sensor 2)P0141: Secondary H02S (Sensor 2) Heater
P0441*r: EVAP System lnsufficient Purge FtowP1456*,, P'l457 *?i EVAP System Insufficient purge Ftow
Possible Cause
DTC P0171
too lean
*1: '97 model*2: '98 - 00 models
Fuel Pump insufficient flow/pressure
Fuel Feed Line clogged. leaking
Fuel Pressure Regulator stuck openFuel Filter clogged
Fuel Injector clogged, air leakage
Gasoline doesn't meet Owner's Manual spec.Primary HO2S (Sensor 1) deteriorated
Valve Clearance
Exhaust leak
Fuel Pressure Regulator clogged, stuck closedFuel Return Pipe clogged
Fuel Injector leaking
Gasoline doesn't meet Owner's Manual spec.Primary H02S (Sensor 1) deteriorated
EVAP Purge Control Solenoid Valve leaking, stuck openedValve Clearance
DTC P0172
flch
11-124
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Troubleshooting Flowchart
- The MIL has been rePorted on- DTC P0171 andlot P0172 are
stored,
Check the lu6l pressuro regulator
and tusl relum PiPe.ls the lLrel pressure too high
Check lhe Primaty HO2S:1. Start the engine. Hold the
engine at 3,000 rpm with no
load (in Park ot neutral) until
the radiator fan comes on
2. Check the Primary HO2S(Sensor 1) outPut with the
scan tool.
Check lh€ fuel pumP. fuel faedpipe. fuel fiher, and luel Prossurc.eguhior.
Does it stay at lessthan 0.3 V
or more than 0.6 V?
Check for a sticking or leaking
EVAP purge control solenoid
With a vacuum pump, aPPIY vacu
um to the EVAP Purge control
solenoid valve from the intake
manifold side.
Does it hold vacuum?
Check th6 valve clearanc€s and
adjust il necessary. It the valv€
clearances are OK, replace the
fuel iniectors.
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Misfire Detected in One Cylinder
Ipffi1] Thescantoot indicates Diagnostic Trouble Code (DTC) P0301: Cylinder 1 misfire detected.
lF03O2l 16".""n toot indicates Diagnostic Trouble Code (DTC) P0302; Cylinder 2 misfire detected.
I P0303 | fne scan tool indicates Diagnostic Trouble Code (DTC) P0303: Cylinder3 misfire detected.
lF0il04l 16" ""un tool indicates Diagnostic Trouble Code (DTC) PO3O4: Cylinder 4 misfire detected
Description
Misfire detection is accomplished by monitoring the crankshaft speed with the crankshaft speed fluctuation (CKF) sensor
which is attached to the crankshaft.
lf misiiring strong enough to damage the catalyst is detected, the MIL will blink during the time of its occurrence. and DTC
P0301, P0302, P0303 and/or P0304 will be stored. Then, after the misfire has ceased, the MIL will come on.
lf misfiring that increases emissions is detected during two consecutive driving cycles. the MIL will come on, and DTc
P0301, P0302, P0303 and/or P0304 will be stored.
NOTE: lJ some of the DTcs listed below are stored at the same time as a misfire DTc, troubleshoot those DTcs first, then
troubleshoot the misfire DTC.
P0107, P0108, P'n2a, P1129t MAP sensor
Po'17 'l , P0112t Fuel suPP|Y system
P0441: EVAP insufficient Purge flow
P1336, P1337: CKF sensor
P1359, Pl361, P1362: TDC sensor
Pl381, P1382: CYP sensor
Possible Cause
. Fuel injector clogging, fuel leakage, air leakage
. Fuel injector circuit open or shorted
. Spark plug carbon deposits, fouling, malfunction
. lgnition wires open, leaking
. Distributor malfunction
. Compression low
. Valve clearance out of specification
(cont'd)
11-127
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ldle Control System
ldle Speed Setting (cont'd)
38 - 0O mod6l3:
NOTE: Before setting the idle speed, check the follow-
ing items:- The MIL has not been reported on.- lgnition timing- Spark plugs
- Air cleaner- PCV system
1. Start the engine. Hold the engine at 3.000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle.
Connect a tachometer.
Disconnect the IAC valve 2P connector and the EVAP
purge control solenoid valve 2P connector.
CONTROLSOLENOID VALVE
SOLENOID VALVE
lf the engine stalls, restart the engine with the accel-
erato. pedal slightly depressed. Stabilize the rpm at
1,000, then slowly release the pedal until the engine
idles.
Che€k the idle in no-load conditions: headlights, blow-
er fan, rear defogger, radiator fan, and air conditioner
are not operating,
ldle speed should bo:
480 t 50 rpm {in PErk or noutrall
11-170
lf necessary, adjust the idle speed, by turning the
idle adjusting screw.
After adjusting the idle speed, recheck the ignition
timing (see section 4). lf it is out of spec, go back to
steo 4.tDt.E
6. Turn the ignition switch OFF.
7. Reconnect the 2P connectors to the IAC valve and
the EVAP purge control solenoid valve, then do the
ECM/PCM reset procedure.
8. Restart and idle the engine with no-load conditions
for one minute, then check the idle speed.
ldle speod should be:,98 model:
750 t 50 rpm tin Park or neutral)'9!l - 00 modsls:
730 i 50 lpm lin Psrk or neutral)
NOTE: lf the idle speed increases to 780 t 50 rpm(770 1 50 rpml*, this means the EVAP system is
purging the canister. To stop the purging temporari-
ly, raise the engine speed above 1,000 rpm with the
accelerator pedal, then slowly release the pedal.*: '99 - 00 models
9. Let the engine idle for one minute with the head-
lights (Low) ON, and check the idle speed.
ldle speed should be:
38 mod6l:
750 f 50 rpm (in Palk or neutrall'99 - 00 modols:
730 t 50 rpm (in Palk or neutral)
10. Turn the headlights off. Let the engine idle for one
minute with the heater fan switch at Hl and air con-
ditioner on, then check the idle speed.
ldls spqed should be:'98 model:
780 t 50 rpm (in Park or neutrall'99 - 00 mod€ls:
7701 50 rpm lin Park or neutral)
lf the idle speed is not within specification. see the
Symptom Chart on page 11-64.
ADJUSTING
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Fuel Injectors
R6placomoni
1. Relieve the fuel pressure (see page 11-178).
2. Remove the resonato. chamber ('99 - 00 models).
O.RINGBeplace.
Disconnect the connectors from the fuel injectors, and disconnect the IAT sensor 2P connector ('97 - 98 models) and
EVAP purge control solenoid valve 2P conn€ctor ('97 - 98 models),
Disconnect the PCV valve and the vacuum hose from the fuel pressure regulator.
Place a shop towel over the fuel return hose, then disconnect it from the fuel pressure regulator.
Remove the retainer nuts on the fuel rail.
Disconnect the fuel rail.
7, Remove the fuel injectors from the intake manifold.
'97 - 98 model3:
EVAP PURGE CONTROLSOLENOID VALVE 2P CONNECTORIAT SENSOR
FUEL PULSATION2P CONNECTOR
12 N.m{1.2 kgt'm,8.7 tbtft)
FUELPRESSUREREGULATOR
O.RING
FUELPRESSUREREGULATOR
CUSHION
O.RINGReplace.
CUSHIONRINGReplace.
SEALRINGReplace.
Replace.
SEALRINGReplace.
S
11-179
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