pulley bolt HONDA CR-V 1999 RD1-RD3 / 1.G User Guide

8. Remove the cylinder head cover.
NOTE: Refer to page 6-32 when installing the cylin-
der head cover.
Remove the crankshaft pulley (see page 6-7).
Remove the middle cover and lower cover. Do not
use these covers to store removed items.
9.
10.
11.
MTDDLE 6x1.0mm
COVER 9.8 N.m {1.0 kgt m,
LOWERCOVER
9.8 N.m (1.0 kgt.m, 7.2 lbf.ftl
Mark the direction of rotation on the timing belt.
Loosen the adjusting bolt 180'. Push the tensioner to
remove tension from the timing belt, then retighten
the adiusting bolt.
AINUSTING BOLT54 N.m (5,5 kgt m,.(} tbf.rrl
12.
13. Remove the timing belt.
Installation
Install the timing belt in the reverse order of removal;
Only key points are described here,
1. Set the timing belt drive pulley so that the No. 1 piston
is at top dead center (TDC). Align the groove on the
timing belt drive pulley to the pointer on the oil pump.
GROOVE
DRIVE PULLEYClean.
2. Set the camshaft pulleys so that the No. I piston is at
TDC. Align the TDC marks on the camshaft pulleys to
the pointers on the back cover.
POINTER
CAMSHAFTPULLEYClean.
POINTER
r-t
(cont'd)
6-11
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Timing Belt
Installation (cont'd)
3. Install the timing belt tightly in the sequence shown.
O Timing belt drive pulley (crankshaft) J @ Adjust-
ing pulley =r @ Water pump pulley r @ Exhaust
camshaft pulley --) @ Intake camshaft pulley.
NOTE: Make sure the timing belt drive pulley and
camshaft pulleys are at TDC.
4. Loosen and retighten the adjusting bolt to tension
the timing belt.
5. Clean. then install the lower cover and middle
cover.
Install the crankshaft pulley, then tighten the pulley
bolt (see page 6-7).
Rotate the crankshaft pulley about five or six turns
counterclockwise so that the timing belt positions
on the pulleys.
Adjust the timing belt tension {see page 6-9).
1.
6-12
9. Check that the crankshaft pulley and camshaft pulleys
are both at TDC.
POINTER ON
lf the camshaft pulleys are not positioned at TDC,
remove the timing belt. adjust the position following
the procedure on page 6-11. then reinstall the timing
belt.
Installthe cylinder head cover (see page 6-32).
After installation, adjust the tension on each belt.
. See section 4 for alternator belt tension adjust-
menr.
. See section 22 for NC compressor belt tension
adjustment.
. See section 17 for P/S pump belt tension adjust-
ment.
10.
11.
12.
POINTER
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CKF Sensor
Replacement
1.
|o|'ln PUUCY BMCKET SOLIl0 r 1.25 mm14 .m 14.5 kgl.m,3:' lbtftl
Remove the guard bar and splash shield (see page
5-7 t.
Loosen the lock bolt and mounting bolt, then
remove the P/S pump belt.
MOUNTING BOLT8 x 1.25 mm
PUMPBELT
Loosen the adjusting bolt and idler pulley bracket
bolt, then remove the Ay'C comDressor belt.
ADJUSTING BOLTLOCKNUT8 x 1.25 mm24 N.m {2.4 kgf.m, 17 lbf.ft)
24 N.m (2.{ kgf.m, 17 lbf.ttl
24 N.m 12.4 lgf.m, 17 lbl.ftl
4. Loosen the locknut and mounting nut, then remove
the alternator belt.
LOCKNUT8 x 1.25 mm24 N.m (2.4 kgl.m, 17 lbtftl
10 x 1 .25 mma4 N.m (4.5 kgt m, 33 lbtft)
E
6.
7.
aJ.
Remove the cylinder head cover.
Remove the crankshaft pulley (see page 6-7).
Remove the middle cover and the lower cover.
Disconnect the CKF sensor connector, then remove
the CKF sensor.
6x1.0mm11 N.m {1.r kgnm,8.0 lbfft)
9. Install the CKF sensor in reverse order of removal.
BELT
CKF SENSOR
6-13
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Gylinder Head
Removal
Engine removal is not required for this procedure.
l!@ Make sure iacks and safety stands are
placed properly, and hoist blackels ale attachgd to the
correct position on the engine.
NOTE:
o Use fender covers to avoid damaging painted sur-
faces.
o To avoid damage, unplug the wiring connectors care-
fully while holding the connector portion.
. To avoid damaging the cylinder head, wait until the
engine coolant temperature drops below 100"F (38'C)
before loosening the retaining bolts.
. Mark all wiring and hoses to avoid misconnection.
Also, be sure that they do not contact other wiring or
hoses, or interfere with other parts.
2.
4.
5.
1.Disconnect the negative terminal from the battery.
Drain the engine coolant (see page 10-5). Remove
the radiator cap to speed draining.
Remove the intake air duct and air cleaner housing(see page 5-2).
Remove the mounting bolt and lock bolt, then
remove the power steering (P/S) pump belt and
pump (see page 5-4).
Loosen the idler pulley bracket bolt and adjusting
bolt, then remove the air conditioning (A,/C) com,
pressor belt.
ADJUSTINGBOLT
ADJUSTING BOLTLOCKNUT8 x 1.25 mm24 N m {2.4 ksf.m, 17 lbttt}
IOLER PULLEY BBACKET BOLT10 x 1.25 mm44 N.m {4.5 kgtm, 33 lbf ft)
tt aAo-Io
6. Loosen the locknut and mounting nut, then remove
the alternator belt.
LOCKNUT8 x 1.25 mm24 N.m (2.4 kgf.m, 17 lbt.ftl
10 x 1.25 mm44 N.m (4.5 kgt.m. 33 lbf.ft)
7. Remove the P/S OUmo bracket.
l0 x 1.25 mm44 N.m (4.5 kgf.m,33 rbf.ft)
BELT
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Cylinder Head
Installation (cont'dl
'13. Align the marks on the cylinder head plug to thecylinder head upper surface, then install the cylin
der head plug in the end of the cylinder head.
CYLINOER HEADPLUGReplace.
lnstallthe back cover.
To set the camshafts at TDC position for the No. lpiston, align the holes in the camshafts with theholes in the No. l camshaft holders and insert 5.0mm pin punches in the holes. Install the keys into
the camshaft grooves.
37 N m (3.8 *gl.m, 27 lbt.tr)
9.8 N.m (1.0 kgtm,7.2|hrftl
Push the camshaft pulleys onto the camshafts. thentighten the retaining bolts to the torque specified.
6-32
14.
KEYS
I x 1.25 mm
6x1.0mm
Install the timing belt (see page 6-1 1).
Adjust the valve clearance (see page 6-3).
Thoroughly clean the head cover gasket and thegroove.
lnstall the head cover gasket in the groove of thecylinder head cover. Seat the head cover gasket in
the recesses for the camshaft first, then work it into
the groove around the outside edges. Make sure thehead cover gasket is seated securely in the corners
of the recesses with no gap.
17.
'18.
19.
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Oil Seals
18. Tighten the bolts and nuts finger tight at six points.
Tighten all bolts and nuts, starting from nut O. clock-
wise in three steps. Excessive tightening can cause
distortion ot the oil pan gasket and oil leakage.
Torque: 12 N.m (1.2 kgt.m,8.7 lbtft)
19.
1.
lnstallation
Dry the crankshaft oil seal housing.
Apply a light coat of grease to the crankshsft and to
the lips of the seals.
Using the special tool, drive in the timing pulley-end
seal until the driver bottoms against the oil pump.
When the seal is in place, clean any excess grease
off the crankshaft and check that the oil seal lip is
not distorted,
SEAL DRIVEROTLAD - PT3O1OAlnstall sealwith theparts number sidefacing out.
(cont'd)
7-23
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Inspection
1.
2.
Remove the timing belt (see section 6)
Turn the water pump pulley counterclockwise.
Check that it turns freely.
Check for signs of seal leakage.
NOTE: A small amount ol "weeping" from the bleed
hole is normal.
BIIED HOLE
Replacement
1. Remove the timing belt (see section 6).
2. Remove the water pump by removing five bolts
3, Inspect, repair and clean the O-ring groove and the
mating surface with the cylinder block.
Replace.6x1.0mm't2 N.m 11 2 kgf m.
8.7 tbf.ftl
4. lnstall the water pump in the reverse order of removal.
- @-
I
I
10-1 1
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Transmission
21.
Removal (cont'dl
Make reference marks across the transfer assemblv
and propeller shaft flanges. (4WD)
Separate the propeller shaft from the transfer
assembly. (4WD)
I x 1.25 mmReplace.
Remove the intermediate shaft,
Tie plastic bags over the both ends of the intermedi-
ate shaft. Coat all precision finished surfaces with
clean engine oil.
22.
REFERENCE MARKS
14-172
24.Remove the right front mounvbracket.
Remove the ATF cooler hoses at the ATF cooler
lines. Turn the ends of the cooler hoses uo to ore-
vent ATF from flowing out, then plug the lines and
hoses. Check for any sign of leakage at the hose
ioints.
RIGHT FRONTMOUNT/BRACKET
Remove the rear stiffener and torque converter
cover.
Remove the eight drive plate bolts, one at a time.
while rotating the crankshaft pulley.
27.
COVER
DRIVE PLATE
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Transmission
Installation (cont'dl
8. Install the transmission housing mounting bolts.
TRANSMISSION HOUSING MOUNTING BOLTS12 x 1.25 mm54 N.m 16,5 kgf.m, a7 lbtftl
9. Remove the transmission jack.
10. Attach the torque convener to the drive plate witheight bolts. Rotate the crankshaft as necessarv totighten the bolts to 'll2 of the specified torque, thento the final torque, in a crisscross pattern. Aftertightening the last bolt. check that the crankshaftrotates freelv.
6x1.0mln12 N.m (1.2 tgt m,8.t lbf.frl
6x1.0mm12 N.m {1.219{.m,8.7 tbtft,
12 x t.25 mm34 N.m 13.5 kgf.rn,25 lbf.ft)
8 x 1.25 mm2a N.m 12.5 kgf'm,18 tbt.ftl
DRIVE PLATE
STIFFENER
44 N.rn (4.5 kgt m, 33 lbtftl
11.
12.
Install the torque convener cover and the rear stiff_ener.
Tighten the crankshaft pulley bolt as necessary (seesection 5).
14-260
13. Connect the ATF cooler hoses to the ATF coolerlines (see page 14-266).
. ATF COOLERLINE
'i 'l'r',:,.) -
10 x 1.25 mm44 N.m (4.5 kgf.m,33 tbtftl
CLAMP
12 x 1.25 mm64 N.m 16.5 kg{.m,a7 tbt.ftlFRotrtT
15.
16.
't 4.
SET RINGReplace.
MOUNT/ARACKET
Install the right front mounvbracket.
Install new set rings on the ends of the intermediateshaft and the driveshaft.
Clean the areas where the intermediate shaft con_tacts the transmission {differential) with solvent orcarburetor cleaner, and dry with compressed air.Then install the intermediate shaft in the differen_tial, While installing the intermediate shaft, be surenot to allow dust or other foreign panicles to enterthe transmission.
l0 x 1.25 mm39 N.m 14.0 kgt.n,29 tbf.ftl
INTERMEDIATE SHAFT
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Inspection and Adjustment
Pump Belt
When using a new belt. first adjust the deflection or ten-
sion to the values for the new belt, then readjust the
deflection or tension to the values for the used belt after
running engine for five minutes.
Inspection
Note these items during inspection:
a lf there are cracks or any damage evident on the belt,
replace it with a new one.
. Follow the manufacturer's instructions lor the tension
gauge.
'1. Remove the P/S reservoir from the bracket, and set
it aside.
2. Attach the belt tension gauge to the belt with the
gauge face toward the engine, and measure the ten-
sion of the belt.
Remove the belt tension gauge carefully to avoid
hitting the gauge reset lever.
Tension:
Used Belt: 390 - 540 N {40 - 55 kgf, 88 - 121 lbf)
New Belt: 7,[0 - 840 N (75 - 90 kgf, 165 - 198 lbf)
CRANKSHAFT PULLEY
17-14
Measurement without Belt Tension Gauge:
Apply a force ot 98 N (10 kgf,22 lbt) and measure the
deflection between the power steering pump and the
crankshaft oullevs.
Deflection:
Used Belt: 11.0 - 1i1.5 mm {0.'(l - 0.57 in)
New Belt: 7.5 - 10.0 mm {0.30 - 0.39 in)
CRANKSHAFT PULLEY
Adiustment
'1. Loosen the power steering pump mounting bolt
and pump lock bolt.
PUMP MOUNNNG BOLT24 N'm (2.4 kgf'm, 17 lbf ftl
PUMP LOCK BOLT24 N.m 12.4 kgf.m, 17 lbf.ftl
Adjust the belt tension by moving the power steer-
ing pump with a 1/2" drive breaker bar to obtain theproper belt tension, then retighten the mounting
bolt and lock bolt.
Start the engine and turn the steering wheel from
lock-to-lock several times, then stop the engine and
recheck the deflection of the belt.
Measure here.
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