Bar HONDA CR-V 1999 RD1-RD3 / 1.G Owner's Manual

Component Locations
Front Suspension:
Rear Suspension:
STABILIZER BAR
REAR OAMPER
LOWER ARM
STABILIZER BAR
LOWER ARM
UPPER ARM
COMPENSATOB ARM
TRAILING ARM
18-3
www.emanualpro.com

Front Suspension
Suspension Arms Replacement
Note these items during replacement:
. Replace the self-locking nuts after removal.
. The vehicle should be on the ground before any bolts or nuts connected to rubber mounts or bushings are tightened.. Before tightening the upper and lower mounting nuts on the stabilizer link, adjusr the location of the link with the sus-pension under vehicle load.
. After insta lling the suspension arm, check the front wheel alignment, and adjust if necessary (see page 18-4|.
FLANGE EOLTS10 x 1.25 mm54 N.m (5.5 kgf.m,40 tbf.ft)
STABILIZER LINKCheck for daftage.
FLANGE BOLT8 x 1.25 mm22 N.m {2.2 kg{.m,16 tbf.ftl
STAEILIZER
AOLT
STABILIZER BARAlign the stabilizer markwith end of stabilizer bushing.
STABILIZERCheck for bending and damage.
UPPER ARMCheck the bushing for deterioration and damage.
FLANGE BOLT1{ x 1.5 mm103 N.m {10.5 kgf.m,76 tbf.ft)
BALL JOINT BOOT. Check for deter'orationano oamage,See page 18 16 for bootreplacement.
LOWER ARMRUBBER BUSHINGCheck for deteriorationand damage.
..'.{l@3
SILICONE GREASERUBBER BUSHINGS
SELF-LOCKING NUT10 x 1.25 rr|m 29 N.m (3.0 kgf.m, 22 lbf.ft)Feplace.Hold the ball ioint pin using a hex wrenct
BOOTCheck for deteriorationano oamage,
29 N.m {3.0 kgl.m, 2.2 lbf.ftlBefore tightening the llange nut,position the ballioint pinin the middle of its range of travel,with the suspension under vehicle load.
DAMPER FORKRUBBER BUSHINGCheck for deterioration and damage.
o\
DAMPER FOBKCheck for damage.
SELF.LOCKING NUT14 x 1.5 mmReplace.83 N.m (8.5 kgt.m, 61 lbt.ftl
FLANGE BOLT14 x 1.5 mm89 N.m (9.'l kgl.m, 66 tbf.ft)
10 x 1.25 mm!$ N.m (4.4 kgt.m,32 rbf.ftl
SELF.LOCKING NUT12 x 1.25 mmBeplace.64 N.m (6.5 kgt.m, 47 lbf.ft)
18-8
www.emanualpro.com

Rear Suspension
Suspension Arms Replacement
@ when the suspension arms are to be removed, plsce additional weight in lhe trunk beto.o hoisting. when
substantial weight is removed from the rear of the vehicle, the center ot grsvity m8y chango causing the vehicle to tip
forward.
Note these items during replacement:
. Replace the self-locking nuts after removal.
. Any bolts or nuts connected to rubber mounts or bushings should be tightened with the vehicle on the ground.
. Make sure the toe adjusting bolts on the compensator arm are installed in the same direction,
. After installing the suspension arm, check the rear wheel alig nment, and adjust if necessa ry (see page 18-4),
STABILIZER BARCheck for bendingor oamage.
FLANGE EOLT10 x 1.25 mm64 N.m 16.5 kgf.m,47 lbf.ft)
FLANGE BOLT10 x 1.25 mm54 N.m (5.5 kgt.m, / t40 lbf.ftt. --1 \ \A1(\
\a'v..:r
UPPER ARM BUSHINGCheck for deteriorationand damage.
il ,
FLANGE BOLT'l0 r 1.25 mm54 N.m (5.5 kgf.m,
8 mm EOLTS22 N.m {2.2 kgf.m, 16 bl.ftl
40 rbtft)
'ano oamage.
TRAILING ARMCheck for bending
stLtcoNE
-6lUPPER ARM
COMPENSATORARM BUSHING
64 N.m 16.5 kgf.m, 47 lbtftl
SELF.LOCKING NUT
BUSHING
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf.m, 40 lbf.ft}
FLANGE BOLTS10 x 1.25 mm39 N.m 14.0 kgf.m, 29 lbf.ft)stLtcoNE
.@iCOMPENSATORARM BUSHING
UPPER ARMCheck lor bending or damage.
FLANGE NUT10 x 1 .25 mm29 N.m {3.0 kg{.fl,22 lbf.ft}Before tightening the flange nut,position the balljoint pinin the middle of its range oftravel, with the suspension undervehicle load.
10 x 1.25 mm 29 N.m (3.0 kgl.m, 22 tbf.ft)Replace.Hold the ball ioint pin using a hex wrenct,,and tighten the self-locking nut.
STABILIZER LINK
Check tor damage.
LOWER ARM BUSHINGCheck for deterioration and damage.
. Check for bending and damage.. Check the bushing tor deterioration anddamage.
LOWEN ARM
-6ilstLrcoNE
STABILIZER 8AR
,/ FLANGE BOLT
// 10 x 1.25 mm
^/ s4 N.m 15.5 kst'm, 40 lbf ftl
BUSHING
www.emanualpro.com

DTC 31 - 38: Solenoid
ABS CONTROL UNIT 22P CONNECTOR
Wire sade of female terminals
Wire side of female terminals
ABS CONTROL UNIT 26P CONNECTOR
FL.OUT IYEL/8LKI
DTCAppropraateConnectorTerminal
31: FR'lN22PNo. 1
32: FR OUT22PNo. 12
33: FL lN22PNo. 11
34: FL OUT22PNo.10
35:RR-lN26PNo.13
36: RR-OUT22PNo.21
37: RLIN26PNo.25
38: RL-OUT26PNo. 12
RL.OUT {YELI
FL.OUT IYEL/BLKI
DTCAppropriateTerminal
31: FR lNNo. 2i SCOM
32: FR-OUTNo. 2: SCOM
33: FLINNo.1:PCOM
34: FL-OUTNo. 1:PCOM
35:RRINNo. 1: PCON4
36: RR-OUTNo. 1: PCON4
37rRL-lNNo. 2: SCOM
3a: RL-OUTNo. 2: SCOM
RL.OUT {YELI
- With the ignition switch ON{lD, tho ABS indicator doesnot go off, or the ABS indic.-lor comes on whil6 ABS istunctioning.- With th€ SCS service connoc-tor connoctcd {sce page 1$381,DTCa 31 - 38 ars indicatsd.
Check for a 3hori to power in th€solenoid ci.cuit:1. Disconnect the ABS controluntr tlr ano zbr connectors_2. Start the engine.3. Measure the voltage betweenthe appropriate ABS controlunit connector solenoid circuitterminal and body ground (see
table).
R€pair short to power in theapprop.iato solenoid circuit wirebetwe€n the ABS control unitand the modulator unh.
ls there baRery voltage?
Chock for a short to body groundin the sol€noid circuit:Check for continuity between theappropriate solenoid circuit termi-naland body ground (see table).
. Ropair short to body ground inthe appropriato solenoid circuitwire betwoon the ABS controlunit and the modulator unit.. Replace the modulator unit.
ls there continuity?
Check the ABS control unit:1. Turn the ignition switch OFF.2. Connect the ABS control unit22P and 26P connectors.3. Connect the SCS service con-nector.4. Turn the ignition switch ON (ll).5, Measure the voltage betweenthe appropriate ABS controlunit 26P connector COM circuitterminal and body ground (seetable).
Check tor loose ABS control unitconnectors. ll nece$ary, substi-tut€ a known-good ABS controlunit and recheck.
ls there approx. 3 V7
PCOM
(To page l9-48){GRN/WHTI
19-47
www.emanualpro.com

Seats
Front Seat Disassembly and Reassembly
CAUTION: When prying with a flat-tip screwdriver, wrap it with protsqtive tape to prevent damage.
NOTE: Take care not to scratch the bodv or tear the seat covers.
Driver's seat lmanually adiustable with manual height adiustmentl:
>: Clio locations Torsion bar removal:Torsion bar removal:
SEAT CUSHION
10 x 1.25 mm,17 N.m (,1.8 kgt m,35 tbt.ft)
PIVOT NUT8 x 1.25 mm22 N.n 12.2 kgl.m,16 rbI.ft)
10 x 1.25 mm47 N.m (4.8 kgf.m,35 tbtfr)
10 x 1 .25 mm47 N.m {,1.8 kgl.m.35 rbt.ft)
20-58
HOOK
HOOKS
www.emanualpro.com

A>, 5 V.2
>: Clip locationsA>, 5 B>.3
lf necessary, remove the front bumper beam, front bumper upper beam and guard bar.
>: Boh locationsc>.6D>,2E>,6
TIE DOWNHOOK
Yl- r
{to/
Installation is the reverse ot the removal procedure.
NOTE:
. Make sure the front bumper engages the front
bumper upper beam securely.
. It necessary, adjust the front bumper upper beam
to obtain the proper gap.
. lf necessary, replace any damaged clips.
Gfu @p;i,li',ll-"-'
TIE.DOWNHOOK
v1
10 x 1.25 mm38 N.rn {3.9 kgf.m,28 rbl.ftl
@,,2
nln-nlznr I
dE6 I #\Er+ | ;lHl= |€ =.=r t:Wl
BEAM
FRONT BUMPEB
20-73
www.emanualpro.com

Moldings
Door Moldings Replacement (cont'd)
It the old molding is to be reinstalled:
The following materials and tools are required to repair
the molding.
NOTE: Followthe manufacturer's instructions.
Materials: (Reference)
. Stripe remover
3M 08907
. Stripe adhesive remover
3M 08908
. Adhesive tape
3M Super Automotive Attachment Tape
Tools:
. Protective tape
. Knife or Cutter
. Sponge or Shop towel
. Infrared dryer
. Film
. Plastic putty knife
. Alcohol
CAUTION: Put on gloves to protect your hands,
1. lf necessary, replace any damaged clips on the mold-
ang.
2. Apply the stripe remover evenly to the bonding sur-
face of the body and molding.
3. Cover the bonding surface of the body and molding
with a film, then heat to 104 - 122"F (40 - 50'C) for 5- 10 minutes with an infrared dryer.
NOTE: Use care when heating to prevent deforma-
tion of the body and molding.
4. Carefully scrape the adhesive tape with a plastic
putty knife.
For removal of adhesive tape residue, follow-up with
stripe adhesive remover, then scrape the adhesive
tape with a plastic putty knife.
Remove the protective tape, then clean the bonding
surface with a sponge dampened in alcohol.
NOTE: Make sure the bonding surface is kept free or
water, oil and grease.
7. Glue the new adhesive tape
snown,
N : Adlesive tape locations
Forwerd L
820 mm 132.3 in.)
FRONTMOLDING
to the moldings as
25 mm {0.98 in.l
45 mm(1.8 in.l
200 mm(7.87 in.)
125 mm
{4.92 in.)30 mm
{1.2 in.}
t'.
Glue on the ribarea,26 mm (1.0 in.) 440 mm 117.3 in.l
35 mm 125 mm
{1.4 in.) {4.92 in.)REAR DOORMOLDING
(Front/rear end)
Width: 5 mm
Heat the bonding surface of the door and molding
with an infrared dryer.
Door: 104 - 140'F (40 - 60'C)
Molding: 68 - 86'F (20 - 30'C)
NOTE: Use care when heating to prevent deforma-
tion of the molding.
Align the molding with the clip locations, and set
the molding. Lightly push on the molding until its
edge is fully seated on the adhesive tape.
NOTE: Oo not spray water on the molding within
the first 24 hours after installation.
Reassemble all removed parts.10.
www.emanualpro.com