Head install HONDA CR-V 1999 RD1-RD3 / 1.G Owner's Guide

Master Cylinder/Brake Booster
Removal/lnstallation
1, Disconnect the brake fluid level switch connectors.
2. Remove the reservoir cap from the master cylinder.
3. Remove the brake fluid from the master cvlinder
reservoir with a syringe.
4. Disconnect the brake lines from the master cylinder.
To prevent spills, cover the line joints with rags or
shop towels.
5. Remove the master cylinder mounting nuts and
wasners.
6. Remove the master cylinder from the brake booster.
CAUTION: Be careful not to bend or damage the
brake lines when removing the master cylinder.
Do not spill brake fluid on the vehicle; it may dam.
age the paint; it brake fluid does cont.ct the paint,
wash it oft immediately with water.
7. Disconnect the vacuum hose from the brake booster.
8. Remove the cotter pin and clevis pin from the clevis.
Do not disconnect the clevis by removing it from
the operating rod of the brake booster. lf the clevis
is loosened, adjust the pushrod length before
installing the brake booster (see page 19-15).
To Front Caliper (Without ABS)
\\
15 N.m {1.5 kgtm, vAcuuM HosE
r r rbf.ft) |
/ | BRAKE FLUTD LEvEL
/l /
swrrcHcoNNEcroRs
/ I I I COTTER PIN
I I / neotace
l,/-- ro Rear wheet cylinders / | I
h ./-''' /. I I IYli //*s (.S
I /r:
9. Remove the four booster mounting nuts.'10. Pull the brake booster forward until the clevis is
clear of the bulkhead.
11. Remove the brake booster from the enqine com-
panment.
12. Install the brake booster and master cylinder in the
reverse order of removal, and note these items:
. When connecting the brake lines, make sure that
there is no interference between the brake lines
and other parts.
. Be careful not to bend or damage the brake lines
when installing the master cylinder.
. lf replacing the master cylinder or brake booster,
check and adjust the pushrod clearance before
installing the master cylinder (see page 19-14).
Fill the master cylinder reservoir, and bleed the
brake system (see page 19-7).
After installation, check the brake pedal height and
brake pedal free play (see page 19-5), and adjust if
necessary.
13 N.m 11.3 kg{.m,I rbf.ft)
13.
14.
To Master Cylinder(Without ABS)To Modulator Unit(with ABs)@-\
\
^ To Front Caliper
9i\.
-#qCLEVIS PIN
):-,/
PROPORTIONING CONTROL VALVE
MASTER CYLINDER
15 N.m (1.5 kgf.m, 11 lbl.ftl
BRAXE BOOSTER
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Mirrors
Rearview Mirror Replacement
CAUTION: When prying with a flat-tip screwdrivor,
wrap it whh a shop towel to prevent damage.
NOTE: Take care not to scratch the cover or tear the
headliner.
1. Remove the cover using the end of a flat-tip screw-
drtver.
Remove the rubber damper.
>: Screw locations,3
Remove the screws, then remove the rearview mir-
ror.
Installation is the reverse of the removal procedure.
20-28
HOOKS
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lnterior Trim
Headliner Removal and Installation
CAUTION: When prying with a tlat-tip screwdriver,
wrap it with protective tape to prevent damage.
NOTE:
. Take care not to bend and scratch the headliner.o Be careful not to damage the dashboard and other
interior trim.
1. Remove:
. Front and rear door side trim (see page 20-41). Front pillartrim (see page 20-41)
. Center pillar lower trim panel (see page 20-41). Center pillar upper trim (see page 20 41). Rear seat (one side, see page 20-63). Cargo area floor and cargo storage bin
{see page 20-43)
. Rear trim panel (see page 20-421
. Rear side trim panel (oneside, see page 20-42l,
. Rear hatch glass support strut (one side, seepage 20-78)
. Ouaner pillar trim panel {one side, see page 20-
42)
. Ceiling light, interior light and trunk light(see section 23)
. Rearview mirror (see page 20-28)
2. Remove the sunvisor and holder from each side.
>: Scaew location3, 4
I
A\"r- |Yr* || -
suNvtsoR
20-44
3. Remove the grab handles from
passenger's sides.
>r Screw locations, 6
the front and rear
ry_l
COVER
4. Remove the clips, then remove the headliner.
NOTE: An assistant is helpful when removing the
headliner.
>: Clip locations,9
HEADLINER
Pullout. OUARTERTRIMPANEL
5. Remove the headliner through the rear hatch glass
openrng.
6. Installation is the reverse of the removal procedure.
NOTE:
. When reinstalling the headliner through the rear
hatch glass opening, be careful not to fold or
bend it, Also, be careful not to scratch the body.. Check that both sides of the headliner are
securely attached to the trim.
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Passenger's seat (manually adiustablel:
>: Clip locations
HEADREST
SEAT.BACK
10 x 1.25 mm
PIVOT WASHER
PIVOT NUT8 x 1.25 mm22 N.m 12.2 kgl..n,16 tbt.ftl
SEAT CUSHION
CENTER COVER
BUSHING
COVER
Reassembly in the reverse order of disassembly.
NOTE:
. Make sure the bushing and pivot washer are installed properly.
. To prevent wrinkles when installing the seat-back cover, make sure the. Grease the moving portion.
'10 x 1.25 mm47 N.m {4.8 kgf m,
35 rbl.ft)
UNDER-SEATTRAY GUIDE
,U N.m 14.835 rbt.ft)
dHOOKS
10 x 1.25 mm17 N.m {4.8 kgl.m,35 tbf.ft)
HOOK
material is stretched evenly over the pad.
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Seats
Front Seat Cover Replacement (cont'dl
Remove the headrest guide, then remove the seat-
Dacx cover.
6. Installation is the reverse of the removal procedure.
NOTE: To prevent wrinkles when installing a seat-
back cover, make sure the material is stretched evenly
over the pad before securing the hook and inside
springs.
Seat cushion cover:
1.Remove the seat cushion (see pages 20-58, 59).
Remove the clips from under the seat cushion. then
loosen the seat cushion cover.
SEATCUSHIONCOVER
20-62
CLIP
3. Pull back the edge of the seat cushion cover all the
way around, then release the clips. and remove the
seat cushion cover.
COVER (pad side)
lnstallation is the reverse of the removal procedure.
NOTE:
. To prevent wrinkles when installing a seat cush-
ion cover. make sure the material is stretched
evenly over the pad before securing the clips.
. Replace the released clips with new ones.
UPHOLSTERY RING PLIERS
lCommercially available)
NEW CUP
SEAT FRAME
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Seats
Rear Seat Removal and Installation
2. Fold the seat cushion forward, and remove the base
frame cover, then remove the bolts and nut.
NOTE: The rear seat without tilt is shown, the rear
seat with tilt is the same manner.
>i Boh screw locetionsA>, 1
8 x 1.25 mm22 N.m {2.2 kgf.rn,16 rbtft)
B>, 4
@t
a: Nut loc.iion, 'l
8 x 1.25 mm22 N Remove the headrest.
Carefully remove the rear seat through the door open-
ing.
NOTE: An assistant is helptul when removing the rear
seaI.
20-64
?
4.
BASE FRAME
SEAT BELT BUCKTES(CENTER BELT TONGUEI
SEAT CUSHION
(cont'dl
5. With tilt: lf necessary, remove the striker.
lnstallation is the reverse of the removal procedure.
NOTE: Make sure the rear seat belt buckles and
center belt tongue are routed properly (without tilt).
.-
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Seats
Rear Seat Cover Replacement (cont'dl
Remove the headrest guide and latch knob collar,then remove the seat-back frame.
SEAT.BACKFRAME i
Pull back the edge of the seat-back cover all the wayaround. release the clips, and remove the seat-backcover.
€ --t)c/
l@
pio
I HEADREST
I GUroE
LATCH KNOBCOLLAR
CLIPS(Leather seat-backWIRE(Pad side, leather seat,back
1.
20-70
cover on '00 model) cover on ,00 model)
Installation is the reverse of the removal procedure.
NOTE:
o To prevent wrinkles when installing a seat_backcover, make sure the material is stretched evenlyover the pad before securing the hook and clips.. Replace the released clips with new ones.
Soat cushion cover:
'1. Remove the seat cushion (see page 20-65).
2. Remove the seat cushion
strap (see page 20-66).
3. Pull back the edge of the
release all of the clips.
latch and seat cushion
seat cushion mat, then
SEAT CUSHIONMAT
CUSHIONCOVER
Pull back the edge of the seat cushion cover all theway around, release the clips, and remove the seatcushton cover.
t-t
tl
L]
CLIPS
COVER
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Rear Window Wiper Arm and
Motor Replacement
CAUTION: Put on gloves to protect your hands.
NOTE; Take care not to damage the rear hatch glass.
1. Remove the rear window wiper arm.
a: Nut loc.tion!, 3>: Scaow locationa, 2
REAR WINDOWWIPER MOIOR
REAR WIPERCOVER
REARWIPER ARM
6x1.0mm9.8 N.m 11.0 kgt'm,7.2 tbf.ftl
SPECIAL NUT18 x 1.0 mm9 N.m 10.9 kgt m,5. r tbt.ftl
NUT6x 1.0mm9.8 N.m {1.0 kgt.m,?.2 tbfftl
Remove the rear wiper lower cover.
Disconnect the connector, then remove the rear
window wiper motor.
Installation is the reverse of the removal procedure.
NOTE:
. Make sure the connector is connected properly.
. Install the rea. window wiper arm as described
on page 20-103.
. Check the rear window wiper motor operation.
. Grease the moving parts.
@rrc
Washer Reservoir Replacement
GAUTION: Put on gloves to protect your hands.
1. Remove:
. Front grille (see page 20-771
. Front bumper (see page 20-721
. Front wheel {left side, see section 18)
. Front wheelwell protector (left side, see page 20-
89)
. Inner fender (left side, see page 20-89)
. Headlight (left side, see section 23)
2. Disconnect the washer tubes and washer motor
connectors.
>: Bolt locations, 3
6x1.0mm9,8 N.m 11.0 kgt.m,7.2 tbt.ftl
Route the washer tubesto the washer teservoir
WASHERRESERVOIR
WINOSHIELOWASHER MOTON
CONNECTORS
3. Remove the bolts, then remove the washer reser-
votr,
4. Installation is the reverse of the removal procedure.
NOTE:
a Make sure the washer motor connectors and
washer tubes are connected properly.
. Check the washer motor operation.
HARNESS / tcLrP C-(fu
- S(ilq
s{J
l' wrsHER
20-99
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Seat Belts
Chifd Seat Tether Anchor Installation -,97 - 99 Models
Canada model:
Attachment points are provided for a rear sear mountedchild restraint system which uses a top tether. The attach_ment points are located on both rear corners of the head_liner, just behind the rear seat-back. When using a childseat with a top tether, install the child seat tether anchorsecurelv.
NOTE: To install a child seat on the rear seat, select theattachment point you want to use, and remove the plugcover from the attachment point of the headliner. Installthe child seat tether anchor securely.
ATTACHMENTPOINTS
PLUG COVERS
CHILO SEATTETHERANCHORTOOTHED WASHER
24-10
-4
NOTE:
. Do not remove the toothed washer from the child seattether anchor. Use the seat anchor with the toothedwasher attached to it.. When installing a child seat on the rear seat, followthe instructions of the manufacturer of the child seat.. Additional anchors are available.
-
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lrChild Seat Tether Anchor Removal/lnstallation -'00 Model
Attachment Doints are provided for a rear seat mounted child restraint system which uses a top tether' The attachment
points are located on both rear corners of the headliner, just behind the rear seat-back The child seat tether anchors are
installed into each attachment point. Each child seat tether anchor is covered with a child seat tether anchor cover.
NOTE:
. Do not remove the toothed washer from the child seat tether anchor. Use the anchor with the toothed washer attached
to it.
. When installing a child seat on the rear seat, follow the instructions of the manufacturer of the child seat.
Uniti mm (in.)
HEADLINER
TOOTHEO WASHEB
CHILD SEATTETHER ANCHOR
I x '1.25 mm22 N.m (2.2 kgf m,
16 rbf.ft)
24-11
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