Eld HONDA CR-V 1999 RD1-RD3 / 1.G Manual PDF

Battery
Test
@M. Battery fluid (eleqtrolyte) contains sulturic acid. lt may couse sevore burns if it gets on your skin or in your eyes. Wearprotective clothing and a fac6 shield.- lf elestrolyte gets on your skin o. clothos, rinse it otf with wator imm€diately.- lf €leqtrolyte gets in your eyes. tlush it out by splashing water in your syes for at least 15 minutes; call a physicianimmediately.
. A battery gives off hydrogon gas. lf ignited, the hydrogen will €xplode and could crack the battery case and splatt€racid on you. Kgop sparks. flamss, and cigarettes away from the batt€ry,. Overcharging will raise the tomperatute of the electrolyte. This may torcs electrolyto to spray out of the battEry vents,Follow the charger manutacturer's instructions, and charge the battery at a proper ral€,
Use either a JCI or Bear ARBST tester, and follow the manufacturer's procedures. lf you don't have one of tnese comput-erized testers, follow this conventional test procedure:
To get accurate results, the temperature ofthe electrolyte must be between 70.F (21.c) and loo"F (38"c).
23-50
lf the case is cracked or the terminals are roose.
replace the batterv.
Check Indicator EYE Color
lf the indicator shows low electrolyte, add distilled
water if possible.
EYE Indicates OK
Test Load Capacity (#1)
. Apply 300 amp load for 15 seconds to remove surfacecharge.. Allow 15 seconds recovery period.. Apply test load (see Test Load Chart).. Record voltage at the end of 15 seconos.
Voltage stays above 9.6
volts; battery is OK.
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Integrated Gontrol Unit
Circuit Diagram -'97 Model
UNDER.HOOD FUSEi RELAY 8OXBATTEFYI No.4' {'004) \0.d2'40A) |
cr*"
l__*l;;T
w_T ELK +!v_T
I H-uTr.r--i=r-
GFNi BLK
lo,,.h WINDSHIELD( il) WASHEB
Y
SWITCH
WHTiBLK
I
l-IVWHT]BLK WINDSHIELDI WASHERI MOTOB
WINDSHIELD WIPER/WASHEF 9WTTCH ,
OFF/INT INT
VV
tltltl
tl
BLUMHT
VWINDSHIELDWIPERMOTOR(As)
ag
3
YEL
RED/BLU
DRIVER'SSEATBELTswtTcHf CLOSED r Unbuckled )(OPEN :Buckled -.1
BEMINDEBLIGHT(r 4w)
BLK
G401
BL(I-tr-l
G552
23-64
tGNITtON SW lCrl
BLKryEL
KEY.IN/SEAT BELTand LIGHTS-ONBEMINDER CIRCUITNTERMITTENT WIPER RELAY CIRCUlT
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Integrated Control Unit
UNOER,HOOD FUSE/BELAY 8OX
N0.41 (100A) N0.42 (40A)
Circuit Diagram -'98 - 00 Models
EATTERY
@*"WHT/BLK -....+ WHT
WHT/RED
IJNDER DASH FUSEi BELAY BOX
WINDSH ELD W PER/gsHERlIrTcH .
OFF/ NT INT
f7 f7
tltl
tl
tlBLU/BLK YEUBLU
GRN/BLK
lo/.Fn WINDSHIELD( il) WASHEF
Y
SWITCH
WHT/BLK
REASWINDOWWIPERMOTOR
f7
ILT GRN
t,,
-9
INTEGFATED coNTsoL UNIT I 85 I 83
23-66
8LK
G401G402
WHT/BLKWINDSHIELDWASHEFMOTOR
INTERIT,IITTENT WIPER RELAY CIRCUITNEAF WINDOW INTERMITTENTWIPER RELAY CIRCUIT
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All Systems:
Cavity WireTest condition
Tost condition
Test: Desired r€sult
Test: Desired result
Intermittent Wipol System:
Cavity Wire
Possible cause if result is not obtained
Possible causs if result is not obtained
414Under all conditionsCheck for continuity to ground:
There should be continuity.
. Poor ground (G401, G402). An open in the wire
A9
Under all conditionsCheck for voltage to ground:
There should be battery voltage.
. Blown No. 43 (7.5 A) fuse in the
under-hood fuse/relay box. An open in the wire
A6
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.
. Blown No. 25 (7.5 A)fuse in the
underdash fuse/relay box. An open in the wire
B1BLU/BLK
lgnition switch ON (ll),
and windshield wiper
switch at OFF/lNT
Check for voltage to ground:
There should be battery voltage.
Elown No. 26 (20 A)fuse in the
under-dash fuse/relay box
Faulty windshield wiper switch
Faulty windshield wiper motor
An open in the wire
82BLUrur'HT
lgnition switch ON (ll)Check for voltage to ground:
There should be battery voltage.
Blown No.26 (20 A) fuse in the
under-dash fuse/relay box
Faulty windshield wiper motor
An open in the wire
B3YEVBLU
lgnition switch ON (ll),
and windshield wipe.
switch at INT
Check for voltage to ground:
There should be battery voltage.Blown No. 26 (20 A) tuse in theunder-dash fuselrefay box
Faulty windshield wiper switch
An open in the wire
B4WHT/BLK
lgnition switch ON (ll),
and windshield washer
switch ON
Check for voltage to ground:
There should be battery voltage.
Blown No. 26 (20 A) fuse in the
under-dash fuse/relay box
Faulty windshield washer switch
An open in the wire
(cont'd)
23-69
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Wipers/Washers
Component Location Index
SRS components are located in this area. Review the SRs component locations, precautions, and procedures in the s6ssection (24) before performing repairs or service.
REAB WINDOW WIPER MOTOBT€st, page 23-120WPSR/WASHER SWITCHTest. page 23- l't9
REAR WINDOW WIPERCONTROL UNlT 137 mod.llInput test. page 23-118
WINDSHIELD WIPER MOTORTost, page 23-119
UNDER.DASH FUSE/RELA
INTERMITTENT W|PEN RELAYCIBCUIT, REAR WINDOW INTERMTNENTwlPER RELAY CIBCUIT l'98 - 0O mod.t.lBOX (ln the integrated control unit)Input test, page 23-68
23-114
-
n
tff
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UNDEB,DASHFUSENELAY BOXIGNITON SWITCH
l-Circuit Diagram {Windshieldl
@*"
BLUiBLK
YEUBLU
WHTiBLK
l-
BLK
I
I
I
I_L
G401G402
23-115
8LK
G401G402
BLK
G401G402
UNDEB.HOOD FUSE/NELAY BOX
N0.41 (1004) N0.42 {40A)
INTEGEATEDCONTFOLUNIT
/ Has bui[-in \I inlermiltenl I wiper relay /
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Wiper/Washer Switch Test
Windshield/ReEr Window Wiper/Washer Switch:
1. Remove the driver's dashboard lower cover and the
knee bolster (see section 20).
2. Remove the steering column covers {see section 17)
3. Disconnect the 8P and 6P connectors from the
switch, remove the two screws, and pull out the
switch.
J-
lind3hi.ld:
tilt-rltl
IEZIA
Raar Window:
11 2 3
I t-7 al
ll -
Check for continuity betlveen the termlnals in each
switch position according to the tables.
Windshield Wiper/Washer Switch:
Terminal
P*t-
---__\432175
OFFoo
INToooo
LOoo
HIoo
Mist swhch "0N"oo
Washer switch "0N"oo
Rear Window Wipsr/Washer Switch
Teminal
ti'"
---\12346
Washer switch '0N'
(wiper switch oFFlG-oG-o
OFFG-o
ONGo
Washer switch "ON'
(Wiper switch "0N"1G-oG-o
-rmxft
23-119
1.
Windshield Wiper Motor Test
Open the hood, remove the cap nuts, and caretully
remove the wiper arms so that they do not touch
the hood.
Remove the cowl cover (see section 201.
Disconnect the 5P connector trom the windshield
wiper motor.
Test the motor by connecting battery power and
ground according to the table.
lf the motor does not tun or fails to run smoothly,
replace it.
Connect an analog voltmeter between the No. 5 (+)
and No. 3 (-) terminals, and run the motor at low or
high speed.
The voltmeter should alternately indicate 0 V 8nd
4 V or less.
Terminal
;fi;"
-l4
LOW SPEED@
HIGH SPEED@
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Precautions/Procedures
SRS Unit Precautions
Take extra care when painting or doing body work in
the area below the dashboard. Avoid direct exposure
of the SRS unit or wiring to heat guns, welding, or
spraying equipment.
Disconnect the driver's/front passenger's airbag con-
nectors and seat belt tensioner connectors before
working below the dashboard near the SRS unit.
After any degree of frontal body damage, or after a
collision without airbag deployment, inspect the SRS
unit for physical damage. lf it is dented, cracked, or
detormed, reolace it,
Be sure the SRS unit is installed securelv.
Do not disassemble the SRS unit.
Store the SRS unit in a cool {less than about
104"F/40"C) and dry {less than 80o/o humidity. no
moisture) place. Do not spill water or oil on the SRS
unit, and keep it awav from dust.
During installation or replacement, be careful not to
bump (impact wrench, hammer, etc.) the area a[ound
the SRS unit, The airbags could accidentally deploy
and cause damage or injury.
24-20
,..4
Inspection After Deployment
After a collision in which the airbags were deployed.
replace the SRS unit, and inspect the following:
1. Inspect all the SRS wire harnesses. Replace, don't
repair, any damaged harnesses
2. Inspect the cable reel for heat damage, lf there is any
damage. replace the cable reel.
3. After the vehicle is completely repaired, turn the
ignition switch on. lf the SRS indicator light comes
on for about six seconds and then goes off, the SRS
system is OK. lf the indicator light does not function
properly, go to SRS Troubleshooting.
rD
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Airbag/Seat Belt Tensioner
1.
Disposal (cont'dl
Connect a 12 volt battery to the tool'
. It the green light on the tool comes on, the air-
bag igniter circuit is defective and cannot deploy
the airbag. Go to Damaged Airbag Special
Procedure.
.lftheredlightonthetool comes on, the airbag is
ready to be deployed.
Push the tool's deployment switch. The airbag
should deploy (deployment is both highly audible
and visible; a loud noise and rapid inflation of the
bag, followed by slow deflation).
. lf the airbags deploy and the green light on the
tool comes on, continue with this procedure.
. lf an airbag doesn't deploy, yet the green light
comes ON, its igniter is defective. Go to Dam-
aged Airbag Special Procedure.
. During deployment, the airbag can become hot
enough to burn you, Wait thirty minutes after
deployment before touching the airbag.
Dispose of the complete airbag. No part of it can be
reused. Place it in a sturdy plastic bag, and seal it
securety.
CAUTION:
. Wear a faco shield and gloves when handling a
deployed airbag.
. Wash your hands and rinse them well with
water after handling a deployed airbag.
24-98
Deploying tho Airbag: Out-ot.vohicle
lf an intact airbag has been removed from a scrapped
vehicle, or has been found defective or damagsd during
transit. storage or seryice, it should be deployed as fol-
lows:
'L Confirm that the special tool is functioning properly
by following the check procedure on this page or on
the tool label.
2. Position the airbag face up, outdoors on flat ground
at least thirty feet (10 m) from any obstacles or peo-
Dte,
3. Follow steps 6, 7, 8. and 9 of the in-vehicle deploy-
ment proceoure.
Dlmaged Airbsg {or Seat Beh Ten3ion6r} Sp6cial
Procgdure
!@ r an airbag {or seat Beh rensioner} cannol
be doployod, it should not be treated as normal scrap; it
should still be considered a pot€ntially explosive device
lhat can cause serious iniury.
1. lf installed in a vehicle. follow the removal proce-
dure on page 24-3 and 24-87 through 90.
2. In all cases, make a short circuit by twisting together
the two airbag inflator wires.
3. Package the airbag in exactly the same packaging
that the new reDlacement Dart came in.
4. Mark the outside of the box "DAMAGED AIRBAG
{or TENSIONER) NOT DEPLOYED" so it does not
get confused with your parts stock.5. Contact your Honda District Service Manager forhow and where to return it for disposal.
Deployment Tool: Check Procedure
Connect the yellow clips to both switch protector
handles on the tool; connect the tool to a battery.
Push the operation switch: green means the tool is
OK: red means the tool is faultv.
Disconnect the baftery and the yellow clips.
I
t
l.
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