2.0 HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

U.S. 1998 Model
JHLRD174*WC000001
JHL: HONDA MOTOR CO., LTD
HONDA. Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RD1:CR-V/82084
RD2: CR'V/82084
Body Type and Transmission Type
7: 5-door/s-soeed Manual
8; 5-door/4-soeed Automatic
C: Saitama Factory in Japan (Sayama)
B20B4t 2.01 DOHC Sequential Multiport
Fuel-injected engine
MDLA: 4-speed Automatic
M4TA: 4-speed Automatic
SBXM:s-speed Manual
MDLA, SBXM: 1000001 -
M4TA: 3000001 -
B-84P
G-82P
NH-552M
NH-592P
R-94
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
Vehicle ldentification Number
and Canadian Motor VehicleCOLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
8.84P
KA S2B A1 C
1-3
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Chassis and Paint Codes
U.S. 1999 Model
Vehicle ldentification Number
JHLRDIT4*XC000001
JHL: HONDA MOTOR CO., LTD
HONDA. Multipurpose
RDlt CR-vlB20Z2
RD2t CR-V1B2OZ2
Body Type and Transmission Type
7: 5-door/5-speed Manual
8: 5-door/4-spsed Automatic
4: LX
6: Ex
Chock Digit
Model Year
X: 1999
C: Saitama Factory in Japan (Sayama)
B2OZ2:2.0 | DOHC Sequential Multiport
Fuel-injected engine
MDLA: 4-speed Automatic
MDMA: 4-speed Automatic
SBXM: s-speed Manual
MDLA: 2000001-
MDMA: 1000001-
SBXM: 2000001-
B-84P
B-92P
G.95P
NH-578
NH-552M
R,81
Supermarine Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Taffeta White
Sebring Silver Metallic
Milano Red
Vehicle ldentification Number
and Canadian Motor VehicleCOLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
B.84P
KA S2B A1 C
1-4
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U.S.2000 Model
JHLRD174* YC000001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line. Body and Engine Type
RDlt CR-V/82022
RD2i CR-v/BzOz2
Body Type and Transmission Type
7: 5-door/s-speed Manual
8: 5 door/4-soeed Automatic
Cr Saitama Factory in Japan (Sayama)
B20Z2t 2.0 I DOHC Seouential MultiDort
Fuel-injected engine
MDLA; 4-speed Automatic
MDMA: 4-speed Automatic
SBXM: s-speed Manual
MDLA: 3000001-
MDHA: 2000001-
SBXM: 2000001-
Nighthawk Black Pearl
Electron Blue Pearl
Clover Green Pearl
Taffeta White
Sebring Silver Metallic
Milano Red
B-92P
B-95P
G-95P
NH-578
NH-552M
R-81
Saf ety Standard Certif ication.lrl ..V
COLOR LABEL
INT. COLOR
TYPE F
EXT, COLOR
8.92P
KA S2B A1 C
1-5
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Chassis and Paint Codes
Canada 1997 Model
JHLRD185* V C 800001
HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RDl: CR-V/B2084
Body Typ€ and Transmission Typ€
8: s-door/4-soeed Automatic
C: Saitama Factory in Japan (Sayama)
B20g4t 2.0 | DOHC Seouential MultiDort
Fuel-injected engine
MDMA- 1000001
MDMA: 4-speed Automatic
SDMA: 4-speed Automatic
Supermarine Blue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
B-84P
G-82P
NH-552M
NH-592P
R-94
Vehicle ldentification Number
and Canadian Motor Vehicle
Saf ety Standard Certifi cation.
COLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
B-84P
KC S2B C2 C
1-6
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Canada 1998 Model
JHL RD1 7 4*WC800001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Lino, Body and Engine Type
RD1: CR-V/82084
Body Type and Transmission Type
7: 5-door/s-speed Manual
8: 5-door/4-speed Automatic
C: Saitama Factory in Japan (Sayama)
82084:2.0 | DOHC Sequential Multiport
Fuel-injected engine
M4TA: 4-speed Automatic
SBXM: 5-speed Manual
SBXM:1000001-
M4TA: 3000001*
Supermarine BIue Pearl
Cypress Green Pearl
Sebring Silver Metallic
Flamenco Black Pearl
San Marino Red
B-84P
G-82P
NH-552M
NH-592P
R-94
COLOR LABEL
INT. COLOR
TYPE F
EXT. COLOR
8.84P
KC S2B C2 C
1-7
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Canada 1999 Model
Vehicle ldentification Number
JHL RDl T 4*XC800001
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passen0er Vehicle {MPV)Line, Body and Engin6 Type
RD1: CB-Y/B2OZ2
Eody Typ6 and Transmi$ion Type
7: 5-door/5-speed Manual
8: s-door/4-speed Automatic
4: LX
5: EX
Chock Digit
Model Yeal
X: 1999
C: Saitama Factory in Japan {Sayama)
Chassis and Paint Codes
COLOR LABEL
B20Z2i 2.0 I DOHC Sequential Multiport
Fuel-injected engine
MDMA: 4-speed Automatic
SBXM: s-speed Manual
B-84P
a-92P
G.95P
NH.552M
R-81
Supermarine Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Sebring Silver Metallic
Milano Red
Vehiclo ldentification Number
and Canadian Motor Vehicle
Safety Standard Certification.INT. COLOR
TYPE F
EXT. COLOR
B-84P
KC S2B C2 C
1-8
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JHL RDl 7 4* Y C 800001
Manulacturer, Make and
Type of Vehicle
JHL: HONDA MOTOR CO., LTD
HONDA, Multipurpose
Passenger Vehicle (MPV)
Line, Body and Engine Type
RDlt CR-VlB2oZ2
Body Type and Transmission Type
7: 5-door/s-soeed Manual
8: 5-door/4-sDeed Automatic
Vehicle Grade (Seriesl
4: LX
5: EX
Check Digit
Model Year
Yr 2000
Factory Code
C: Saitama Factory in Japan (Sayama)
Serial Number
82022:2.0 | DOHC Sequential Multiport
Fuel-injected engine
MDMA: 4-speed Automatic
SBXM: s-speed Manual
Eternal Blue Pearl
Nighthawk Black Pearl
Clover Green Pearl
Sebring Silver Metallic
Milano Red
Naples Gold lVetallic
B-96P
B-92P
G-95P
NH-552M
R-81
YR-524M
Vohicle ldentification Number
and Canadian Motor VohicleOOLOR LABEL
tNr coL0R
TYPE F
EXT. COLOR
B-92P
KC S2B C2 C
1-9
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Under-hood Emissions Control Label
Emission Group ldentification
(1998 modell
Example:
50ST {50 States}:
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATIONS APPLICABLE TO 1998MODEL YEAR NEW LIGHT DUTY TRUCKS,
/$ST (itg Statos/Fodsrsll:
THIS VEHICLE CONFORMS TO U.S. EPA REGULATIONSAPPLICABLE TO 1998 MODEL YEAR NEW LIGHT DUTYTRUCKS.
CAL {California}:
THIS VEHICLE CONFORMS TO U.S. EPA AND STATE OFCALIFORNIA REGULATTONS APPLICABLE TO 1998MODEL YEAR NEW TLEV LIGHT DUTY TRUCKSPROVIDED THAT THIS VEHICLE IS ONLY INTRODUCEDINTO COMMERCE FOR SALE IN THE STATE OFCALIFORNIA.
DwlF AIo|NG oB cha\Gtftc I + coot r
-s€ msoru1or or FoNoA-IEaoTTxD-ibl1'v! Lrff EzEcoo-aN' a\D wATfB. M w r or_ut-ir coolqNt, oR-l;ir,FEaFEf-ENGINE MAY BE SEflIOUSLYSIONTENEO.DSEPLACI CoOTANT AnEs 85 itNlgsloF @ MILIS l@0 rnl, wHrcHEvEs coMEs
TNEREAFT€R, REPLACE EvEny fmAFSl m m M[Es i@ kml, wHcHrvEB coMEs
DCHEC(ONADOCOOLqNTATTHE RSSEFVETANX. NOTTHE iAD]ATOR.DFOR FUFTNEfr INFO8MATION ON IN€ COOT]NC SYSIEM NEAD THE OWNEN'S MANUAL,. CHECK W|TH YOUR NONDA OEALEF.
@GD
IMPORTANT VEHICLE INFORMATION
THIS VEHICLE CONFOEMS TO I], S. EPAFEGIJLAIIONSAPPLICASLE TO 1993 MOOELY€AF NEW LIGHT DUIYTNUCXS.
CATALYSTrwqHozst2l/sFt/osD l cERI|FtEOvAlvttAsH lrr0.l010.02nmicolo) EX:01310.02mmSPAS( PIUG GAP I.O IINMlDLl SPTED 750 I 50 rym686,13G96PROCEOURESI2.0 L
TlNt UPCoND/ToNS: ENGINE AT NOiMIEMPETAIURT,ALLACCESSORIESTUNNIfAN OFf. TRAI1SMISSON IN NEUTMINO OIIIER AOJUSTI\TFIIS IIEEOED.
1-16
Engine and Evaporative Families
Engine Family:W HNX T O2.O UF1
Mod€l Year
W: 1998
Manufacturer Subcods
HNX: HONDA
Family Typo
V: LDV
T: LDT
Displacomsnt
Soqu€nco Characiors
Evaporative Fami
Family:
Model Yeat
W:1998
Manufastu16r Subcode
HNX: HONDA
Family Type
E: EVAP
R; EVAP/ORVR
Canister Work Capacity
Sgquonco Charaqtsrs
W HNX EOOSOAAB
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MEASUREMENTSTANDAFD INEWISERVICE LIMIT
lgnition coilRated voltage VPrimary winding resistance 0 at 68'F (20'C)120.63 0.77
lgnition wireBesistance at 68"F (20 C) ktl25 max.
Firing order1 3 4-2
Spark plugTypeGapSee Section 41.0 - 1.1 (0.039 - 0.043)
lgnition timingAt idle BTDC161 2 {Red)
Alternator belt*rDeflection with 98 N {10 kgf, 22 lbf)8.5 11.510.33 0.45)with used belt5.5 - 8.0 (0.22 - 0.31) with new belt
Belt tension N {kgf, lbt)Measured with bek tension gauge340 - 490 {35 - 50, 77 110) with used belt690 880 (70 90, 150 - 200i with new belt
AlternatorOutput A (at 13.5 V, hot and 6,000 alternator rpm AIIM/IBrush length
959010.5 (0.41)1.5 (0.06i
Staning motorOutput kW A/fMica depth MfiCommutator runoutCommutator O.D.Brush lengthBrush spring tension N (kgf, lbf)
1.11.00.5 - 0.8 {0.02 - 0.03)0,0.02 (0 0.0008)27.9 28.0 (1.0984 1.1024)14.0 14.5 (0.55 0.57)13.7 - 17.7 (1.40 - 1.80,3.09 - 3.97)
0.2 (0.008)
0.0s (0.002)
27.0 (1.06)
9.0 (0.35)
Standards and Service Limits
Engine Electrical - Section 4
'1 When using a new belt, ddiust deflection to new value. Run the engine for 5 minutes then turn it of{. Beadiust deflection to used belt value.
Cylinder Head/Valve Train - Section 6
MEASUREMENTSTANDARD {NEW} SERVICE LIMIT
Compression250 rpm and Nominalwide open throttle MinimumkPa (kgflcm', psi) Maximum variation
1 ,230 i'12 .5 , 11Al930 (9.s, 135)200 12.0,2al
Cylinder headWarpageHeight131.95 - 132.05 {5.195 - 5.199)0.05 {0.002)
CamshaftEnd playCamshaft to hoider oil clearanceTotal runoutCam lobe height '97,'98 models lNEX'99,'00 models lNEX
0.05 0.1s (0.002 0.006)0.030 - 0.069 (0.0012 - 0.0027)0.03 {0.001)max.33.204 \1.3072133.528 {1.3200)33.1 16 \1 .321 4)33.528 {'1.3200)
0.5 (0.02)
0.15 (0.006)
0.04 (0.002)
Valve clearance (Cold)* lNEXValve stem O.D. lNEXStem'to-guide clearance lNEX
0.08 - 0.12 (0.003 0.005)0.16 0.20 (0.006 - 0.008)6.580 - 6.590 (0.2591 0.2594)6.550 - 6.560 (0.2579 0.2s83)0.02 - 0.05 {0.00t 0.002)0.05 - 0.08 (0.002 0.003)
u* to.rutt6.52lO.257l0.08 {0.003i0.'1t (0.004)
width tNEXStem installed height lNEX
1.25 - 1.55 (0.049 - 0.061)1.25 1.55 (0.049 - 0.061)40.765 - 41.235 {1.6049 1.6234)42.765 - 43.235i'1.6837 - 1.70221
2.0 (0.08)
2.0 (0.08)
41.485 {1.6333}43.485 {1.7120i
Valve springFree length lNEX42.36 (1.668i
44.32 t1 .1 451
Valve guideI,D, INEXInstalled height tNEX
6.61 6.63 10.260 - 0.261)6.61 6.63 {0.260 - 0.261i13.75 - 14.25 10.541 0.561i15.75 - 16.25 {0.620 0.640i
6.6510.26216.65 (0.262i
*: Measured between the camshaft and rocker arm,
2-2
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Unit of length: mm (in)Automatic TransmissionSection 14
MEASUREMENTSTANDARO INEW}SERVICE LIMIT
TransmissionfluidCapacity I {US qt, lmp q0 4WD
2WD
6.8 (7.2, 6.0) for overhaul2.9 (3.1, 2.6) for fluid change5.9 {6.2, 5.2)for overhaul2.7 {2.9, 2.4}for fluid change
Hydraulicpressure
kPa
(kgflcm', psi)
Line pressure at 2,000 rpm in LII or El position830 - 880 (8.5 - 9.0, 120 130)780 (8.0, 1't0)
1sl clutch pressure at 2,000 rpm in Da position
1st-hold clutch pressure at 2,000 rpm In l position
2nd clutch pressure at 2,000 rpm in El position800 - 850 (8.2 4.7,120 1241760 t7.7, 1101
3rd clutch pressure at 2,000 rpm in E position ('97,'98 models), or E position with O/D OFF indicatorlight ON ('99,'00 models)
4th clutch pressure at 2,000 rpm in gl position ('97,'98 models), or E position with O/D OFF indicatorlight oFF ('99,'00 models)
Stall speed rpm (Check with vehicle on level ground)2,5502,400,2,700
Clutch initial clearance 1st2nd,3rd,4th'lst-hold
Clutch return spring free length 1st, 2nd, 3rd, 4th'1st-hold
Clutch disc thicknessClutch plate thickness 2nd, 3rd, 4th1st, 1st-hold
0.65 - 0.85 (0.026 -0.033)
0.40 - 0.60 (0.016 - 0.024)0.5 - 0.8 (0.020 - 0.031)31 .1 11 .22)34.6 (1.36)
1.88 - 2.00 (0.074 - 0.079)'r.95 - 2.05 {0.077 0.081)'1.55- 1.65 (0.061 - 0.065)
29.1 (1.15)
32.6 (r.28)
Until grooves worn outDiscolorationDiscoloration
Clutch end plate thickness Mark 1(lsti Mark 2Mark 3Mark 4Mark 5Mark 6Mark 7Mark 8Mark IMark 10
2.05 - 2.r0 (0.081 - 0.083)2.15 2.20 (0.085 - 0.08712.25 2.30 (0.089,0.091)
2.35 2.40 {0.093 - 0.094}2.45 - 2.50 {0.096- 0.098}2.55 - 2.60 (0.100 - 0.102)2.65 - 2.70 (0.104 - 0.106)2.75 2.80 i0.108 - 0.110)2.85 - 2.9010.r 12 0.114)2.95 - 3.0010.116 0.118)
Discoloration
Discoloration
Clutch end plate thickness Mark 6{2nd, 4th) Mark 7Mark 8Mark 9Mark 10Mark 11lvlark 12Mark 13Mark 14Mark 15Mark 16Mark 17
2.55 2.60 10.100 - 0.102)2.65 2.70(0.104,0.106)2.75 - 2.80 (0.108 0.110)2.85 - 2.90 (0.112 -0.rr4)
2.95 3.00 (0.116-0.118)
3.05 - 3.10 (0.120 - 0.122)3.15 3.20 (0.124-0.126)
3.25 - 3.30 (0.128 0.130)3.35 - 3.40 (0. r32 - 0.134)3.45 - 3.50 (0.136 - 0.138)3.55 3.60 (0.140 - 0.142)3.65 - 3.70 (0.144 - 0.146)
Discoloration
Discoloration
Clutch end plate thickness Mark 8
{3rdi Mark IMark 10Mark 11Mark 12Mark 13Mark 14Mark 15Mark 16Mark 17
2.75 - 2.80 (0.108 0.110)2.85- 2.90 (0.112 - 0.114)2.95 - 3.00 (0.116 - 0.1'j8)3.05 3.10 (0.120 - 0.122)3.15-3.20 {0.124 0.126)3.25 - 3.30 (0.128 - 0.r30)3.35 - 3.40 (0.132 - 0.r34i3.45 - 3.50 (0.136 - 0.138)3.55 - 3.60 {0.140 - 0.142)3.65 - 3.70 {0.144 - 0.r46)
Discoloration
Discoloration
Clutch end plate thickness Mark 1(1st hold) Mark 2Mark 3
No markMark 6Mark 7
2.05 2.10 (0.081 - 0.08312.r5 2.20 (0.085 - 0.087)2.25 - 2.30 {0.089 - 0.091}2.35 - 2.40 10.093 - 0.094i2.45 - 2.50 (0.096- 0.098i2.55 - 2.60 (0.r00 - 0.102)2.65 - 2.70 (0.r04 - 0.106)
(cont'd)
2-7
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