Rear tail light HONDA CR-V 1999 RD1-RD3 / 1.G Workshop Manual

Emission Control System
System Description
The emission control system includes, a Three Way
Catalytic Converter {TWC), Positive Crankcase Ventilation
(PCV) svstem and Evaporative Emission (€VAP) Control
system. The emission control system is designed to meet
federal and state emission standards.
Tailpipe Emission
Inspsction
!@ Do not smoke during this procsdura. Keep
any open tlame away from your work area.
1. Start the engine. Hold the engine at 3,000 rpm with
no load (in Park or neutral) until the radiator fan
comes on, then let it idle,
Connect a tachometer.
Check and, if necessary, adjust the idle speed, (see
page 11-169, 170).
Warm up and calibrate the CO meter according to the
meter manufacturer's instructions.
Check idle CO with the headlights, heater blower, rear
window defogger, cooling fan, and air conditioner off.
(Canada) Pull the parking brake lever up. Start the
engine, then check that the headlights are off.
CO meter should indicate 0.1% maximum.
4.
Three Way Catalytic Converter (TWCI
DsscriDtion
Three Way Catalytic Convertsr lTwcl:
The Three wav Catalvtic Converter (TWC) is used to
convert hydrocarbons (HC), carbon monoxide (CO), and
oxides of nitrogen (NOx) in the exhaust gas to carbon
dioxide (COr), dinitrogen (Nr) and water vapor,
{cont'd)
1 1-199
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Doors
(cont'd)
The door and body edges should be parallel.
Check for water leaks.
Spray water over the tailgate door and on the sealing
area as shown.
NOTE:
. Adjust the water pressure as shown.
. Do not squeeze the tip ofthe hose.
Tailgate Door Position Adiustment
-€*4
,'r)"C
II
0.5 m {1.6 ft}
20-24
l2 mm (0.47 in.).*1:]*
d3"1
HOSE
300 mm {11.8 in.l
Front and Rear Door Striker
Adjustment
Make sure the door latches securely without slamming
it, lf necessary, adjust the striker: The striker nuts are
fixed. The striker can be adjusted slightly up or down,
and in or out.
1. Loosen the screws, then insert a shop towel between
the body and striker.
Insert a shop towelbetween the body and
scREws8 x 1 .25 mm18 N.m (1.8 kgt.m,13 rbf.ft)
2.
J.
Lightly tighten the screws.
Wrap the striker with a shop towel, then adjust the
striker by tapping it with a plastic hammer.
CAUTION: Do not tap the striksr loo hard.
Loosen the screws. and remove the shop towel.
Lightly tighten the screws.
Hold the outer handle out, and push the door against
the body to be sure the striker allows a flush fit, lf the
door latches properly. tighten the screws and recheck.
4.
5.
6.
STRIKER
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22.
21. Use suction cups to hold the windshield over the
opening, align it with the alignment marks made in
step 14, and set it down on the adhesive. Ljghtly
push on the windshield until its edge is fully seated
on the adhesive all the way around.
NOTEr Do not open or close the doors until adhe-
sive is dry.
SUCTTON ALIGNMENT MARK
Scrape or wipe the excess adhesive off with a putty
knife or towel.
NOTE: To remove adhesive from a painted surface
or the windshield, wipe with a soft shop towel
dampened with alcohol.
Let the adhesive dry for at least one hour, then
spray water over the windshield and check for
leaks. mark leaking areas, and let the windshield
dry, then seal with sealant.
NOTE:
. Let the vehicle stand for at least four hours after
windshield installation. lf the vehicle has to be
used within the first four hours, it must be driven
. Keep the windshield dry for the first hour after
installation.
. Check that the ends of the side molding are set
under the cowl cover.
Reinstall all remaining removed parts.
NOTE:
. Install the rearview mirror rubber damper after
the adhesive has dried thoroughl,.
. Advise the customer not to do the following
things for two to three days:- Slam the doors with all the windows rolled
up.- Twist the body excess,vely {such as when
going in and out of driveways at an angle or
driving over rough. uneven roads).
24.
Ouarter Glass Replacement
CAUTION:
. Put on gloves to prot€ct your hands.
. Use seat covers to avoid damaging any surfaces.
1. To remove the quarter glass, first remove the:
. Rear seat (see page 20-63)
. Cargo floor lid and cargo storage bin (see page
20 431
. Rear trim panel and rear side trim panel (see
page 20-421
. Rear hatch glass support strut (see page 20-78)
. Ouarter pillar trim panel (see page20-421
. Taillight (see section 23)
NOTE: With the rear hatch glass support strut
removed, you will need to support the rear hatch
glass by hand.
2. From inside the vehicle, use a knife to cut through
the quarter glass adhesive all the way around.
NOTE:
. lf the quaner glass is to be reinstalled, take care
not to damage the molding.
. lf the molding is damaged. replace the quarter
glass, molding, and clips as an assembly.
. The quarter glass can be reinstalled using butyl
tape.
(cont'd)
20-35
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Adjustment
NOTE:
. After adjusting the tailgate door, adjust the rear hatch glass.
. Loosen the striker mounting bolts slightly.
. Remove the rear spoiler, and remove the support strut from body side.
1. Loosen the rear hatch glass mounting nuts.
2. Adjust the rear hatch glass so there are equal gaps between the rear hatch glass, the taillights, and the tailgate door.
NOTE: lf necessary, loosen the rear hatch glass hinge mounting nuts and move the rear hatch glass backward or for-
ward to fit the rear weatherstrip and tailgate door weatherstrip.
REAR HATCI{GLASS HINGES
REAR HATCH GLASS HINGEMOUNTING NUT6x1.0mm9.8 N.m (1.0 kgf.m,7.2 tbt f Remove the rear edgeotthe headliner(see page 20-44).
MOUNTING NUT6x1.0mm9.8 N.m 11.0 kgtm,7.2 rbf.ftt
Taillight side:Tailgate door side:
About7mm
1o.27 in.l
NOTE: Adjust for equal gapsbetween the right and left.TCH GLASSIHAREAR
(cont'd)
20-81
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Gonnector ldentification and Wire Harness Routing
How to ldentity Connectors:
ldentification numbers have been assigned to all connectors, The number is preceded by the letter "C" for connectors.
"G" for ground terminals or "T" for non-ground terminals.
Location
HarnessEngine CompartmsntDashboardOthers lFloor, Door,
8oof, Tailgate)
Starter cableT1, T2 and @
Battery ground cableG1 and O
Engine ground cableT3
Transmission ground cableT4
G3
Engine wire harnessC101 through C137
T101 and T102
G101
Engine compartment ware harnessC201 through C218
G201 and G202
Under-hood ABS fuse/relay box
wire harness
t5ano9
Main wire harnessC301 through C309
C351 through C361
C401 through C447
G401 and G402
Dashboard wire harnessC501 through C524 (C525)
G501
Left side wire harnessC551 through C581
G551, G552 and G553
Right side wire harnessC601 through C605
lnterior wire harnessC701 through C703
Rear bumper wire harnessC641 through C643
Heater sub-harnessC731 through C740
Secondary heated oxygen sensor
sub-harness
C721 through C722
Combination switch sub-harnessC751 through C760
Driver's door wire harnessC661 through C667
Front passenger's door wire harnessC6Tl through C676
Left rear door wire harnessC681 through C684
Right rear door wire harnessC69'l through C694
Rear wire harnessC611 through C520
Tailgate wire harnessC631 through C634
G631
SRS main harnessC801 through C808
G801
High mount brake light sub-harnessC651 through C653
Fuel tank oressure sensor sub-harnessC645 through C647
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Connector ldentification and Wire Harness Routing
Left Side Wire Harness
Connector oI
Terminal
Number of
CavitiesLocaiionConnects toNot6s
c551
c552
c554
c556
c558
c559
c559
c560
c562
c563
c563
c564
c565
c566
c568
c569
c570
c572
c573
c57 4
c575
c576
c578
c579
c580
c581
8
16
10
14'I
14
16
20
20
24
)
1
5
1
1
6
1
2
14
1
1
6
1
6
Behind under-dash fuse/relay box
Behind under-dash fuse/relay box
Left side of steering wheel
Left side of steering wheel
Left side of steering wheel
Above under-dash fuse/relay box
Above under-dash fuse/relay box
Driver's door
Behind left kick panel
Behind left kick panel
Behind left kick panel
Left side offloor
Left quaner panel
Fueltank
On left half of rear cross beam
On left half of rear cross beam
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
Left quarter panel
On left half of rear cross beam
Right quarter panel
Right quarter panel
Left quarter pillar
Left side of floor
Left B-piller
Left B-piller
Behind left kick panel
Behind left kick panel
Under left side of dash
Left B-piller
Fueltank
Left side of steering wheel
Under-dash fuse/relay box (C921)
Under-dash fuse/relay box (C923)
Power mirror switch
Power window master switch
Power window master switch
Dashboard wire harness {C505)
Dashboard wire harness 1C505)
Driver's door wire harness (C661)
Main wire harness (C403)
Main wire harness (C404)
Main wire harness (C404)
Driver's seat belt switch
Left rear door switch
Fuel unit
Left rear ABS wheel sensor
Left rear ABS wheel sensor
Rear accessory socket connector {+}
Rear accessory socket connector (-)
Rear bumper wire harness 1C641)
Trailer lighting connector
Tailgate door latch switch
Left rear speaker
Right rear ABS wheel sensor
Rear wire harness (C611)
Right rea. door switch
Left taillight
Parking brake switch
Left rear door wire harness (C681)
Driver's door switch
Select unlock relay (for security alarm
system)
Junction connector (for power door
locks)
SRS main harness (C807)
Driver's seat belt tensioner
Fuel tank pressure sensor sub-harness(c645)
Power window master switch
'97 - 98
mooets'99 - 00
models
'97 model'98 - 00
models
Optional
'97 model'98 - 00
models
'98 - 00
mooets'98 - 00
models'98 - 00
mooets'99 - 00
mooets
G551
G553
Behind left kick panel
Left side ot floor
Left quarter piller
Body ground, via left side wire harness
Body ground, via left side wire harness
Body ground, via left side wire harness
23-26
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Gonnector ldentification and Wire Harness Routing
Rear Wiro Harness
Connector or
Terminal
Number of
CavitiesLocationConnects toNotes
c61l
c612
c613
c614
c617
c618
c619
c620
14
2
6
1
1
'I
1
Right quarter panel
Right quarter panel
Right quarter panel
Right quaner piller
Right side of hatch glass
Middle of hatch glass
Top of hatch glass
Top of hatch glass
Left side of hatch glass
Roof area
Left side wire harness (C57'l)
Right rear speaker
Tailgate wire harness (C631)
Right taillight
Rear window defogger (+)
Rear window wiper motor
High mount brake light sub-harness
(c652)
Hjgh mount brake light sub-harness
{c653)
Rear window defogger (-)
Rear ceiling light
G611Right quarter pillerBody ground, via rear wire harness
Tailgate wire Harness
Connestor or
Terminal
Number of
CavitiesLocationConnects toNoles
c633
c634
2
2
1
Right quarter panel
Middle of tailgate door
Left side of tailgate door
Middle of tailgate door
Rear wire harness (C613)
Hatch glass opener solenoid
License plate light
Hatch glass latch switch
I/iddle of tailgate doorBody ground, via tailgate wire harness
23-30
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under-dash Fuse/Relay Box:
Fuse Capacitywir6 ColorCircuit(sl Protocted
SRS unit (VB)
Power window relay
Integrated Control Unit
ABS indicator light
A/T gear position indicator light
Clock ('98 - 00 models)
Cruise indicator light
Gauge assembly
Interlock control unit (A,/T)
Keyless door lock control unit ('98 - 00 models)
Power door lock control unit
Shift lock solenoid (lVT)
SRS indicator light
Integrated control unit ('98 - 00 models)
Integrated control unit (via windshield wiper switch)
Windshield washer motor (via switch)
Windshield wiper motor
Front accessory socket
Rear accessory socket relay
Option connector (ACC)
Audio unit
Not used
Option connector (dash lights)
Integrated control unit
Ashtray light
A,/T gear position indicator light
Audio univclock ('97 model)
Audio unit ('98 - 00 models)
Clock ('98 - 00 models)
Cruise indicator light
Cruise main switch light
Dash lights brightness control unit
Gauge lights
Hazard warning switch light
Heater control panel
Power window master switch light ('99 - 00 models)
Integrated control unit
ECM ('98 - 00 models: M/T)
PCM (4./T)
PGM-Fl main relay
Left front pa.king light
Left front side marker light
Left rear side marker light
Left taillight
License plate light
Right front parking light
Right front side marker light
Right rear side marker light
Right taillight
Trailer lighting connector
lgnition key light
lgnition key light control unit ('97 model)
Interlock control unit (via ignition switch)
Key interlock solenoid
25
PNK
;
10 A
7.5 A
7.5 A
28
10A
10A
7.5 A
204
7.5 A
7.5 A
GRN/BLK
YEUGRN
YEURED
a, olrL"
29
30
BLU,ryVHT
RED/GRN
7.5 AWHT/G R N
23-45
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Ground Distribution
Ground-to-Component(sl Index (cont'dl
Wire ColorGround
G552
G501
G801
BLK
BLK
BLK
BLK
Component or Circuits Grounded
Audio unit
Driver's door lock actuator (door lock knob switch)
Driver's door lock switch
Driver's power window motor
Keyless door lock control unit ('98 - 00 models)
Power door lock control unit
Power mirror switch
Power window master switch
Driver's seat belt switch
Fuel gauge sending unit
Fuel pump (FP)
Left rear side marker light
Left taillight
Rear accessary socket
Right rear side marker light
Trailer lighting connector
High mount brake light
Rear window defogger
Rear window wiper motor
Rjght taillight- plus eveMhing grounded through G631
Hatch glass opener solenoid
License plate light- plus eveMhing grounded through G6l1
SRS unit
BLK
BLK
BLK
23-48
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Gauge Assembly
Circuit Diagram (cont'd)
GAUGE ASSEMBLY
REARCEILINGLIGHT
TAILGATELATCHswtTcH
rCLOSED I Glass open ItoPEN : Glass closed I
fCLoSED rTailsate open II0PEN iTailsateclosed.J
23-60
BLK
T
G552tlsA)-
AI Jl
I SRAKE FLUIOI LEVET SWITCHI fCLOSED . Floal down)
lLoPEN . Floal up J
BLK
+
G401G402
ABSCONTROLUNIT
PREVIOUSPAGE
a1
\J
BRAKESYSTEMLIGHTl1.4Wl
\
./
SEATBELTREMINDERLIGHT(1.4W)
\/'
7\
\
TAILGATEINDICATORLIGHT{1.4W}
Gnru;neo I f7 |
I i oo,,#, i| | RUI\N|NG 0GHTS I
I L__c_o!l!g_yI'__l
I t
rcanada)
l\
-l I
BED
RED
B6
'BLU
I INTEGRATEDI coNTRoLI UN|T
lv
IItt
r-IBLU
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