20-5 HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Body
Bumpers
Front Bumper Removal and
fnstaflation .........20-72
Rear Bumper Removal and
fnstaflation .........20-74
'Dashboard
lnstrument Panel Removal and
lnstallation .........20-47
Driver's Dashboard Lower Cover and
Knee Bolster Removal and
Installation .........20-48
Glove Box Removal and
lnstallation .........20-49
Center Pocket Removal and
lnstallation .........20-49
Center Dashboard Lower Cover
Removal and lnstallation ............ 20-50
Center Panel Removal and
lnstallation .........20-50
Power Window Switch Removal and
lnstallation .........20-51
Center Air Vent Removal and
lnstallation .........20-51
Side Air Vent Removal and
fnstallation .........20-52
Side Defogger Trim Removal and
fnstallation .........20-52
Dashboard Removal and
lnstallation .........20-53
Dashboard Frame Replacement ..... 20-55
Doors
Component Location Index
Front Door ,,...,,,,20-2
Rear Door ...........20-4
Tailgate Door ................................ 20-6
Fenderwell
Front Wheelwell Protector
Replacement .....20-89
Inner Fender Replacement .,.....,.,.... 20-89
Rear Wheelwell Protectol
Replacement .....20-90
Fuel Pipe Protector Replacement ... 20-90
Rear Air Outlet Replacement .......... 20-91
*Frame Repair Chart .............................. 20-106
Front Grille
Repf acement .........20-77
Glass
Component Location Index ............ 20-29
Hood
Replacement ......,,,20-75
Adjustment ............20-76
*lnterior Trim
Component Location Index ............ 20-40
Mirrors
Component Location Index .........,,, 20-26
Moldings
Roof Molding Replacement ............ 20-84
Door Moldings Replacement .......... 20-85
Openers
Component Location Index ............ 20-92
Rear Hatch Glass
Replacement .........20-74
Disassembly and Reassembly ........ 20-79
Adiustment ............20-81
Rear Weatherstrip Replacement .... 20-83
Seats
Component Location Index ............ 20-56
Side Sill Panel
Repfacement .........20-87
Spare Tire Cover
Emblem Installation ........................ 20-88
Sub-frame ..................20-104
Wiper/Washer
Component Location lndex ,,,,,....... 20-97
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OUARTERSEAL
OUARTERGLASSReplacement,page 20-13
-flHiili^'i--_Fffi
POWER WINDOWMOTOR
REAR CHANNEL-\UPPERCOLLAR -.-----_----_-""
trw
page 20 2L
LATCHReplacement,page 20'13
POWEB DOORLOCK ACTUATOB
,6S
REGULATORReplacement, page 20'13
GLASS RUNCHANNEL
FRONT LOWERCHANNEL
STRIKERAdjustment,
l
I
W*
INN€R HANDLE
/ eowea wrruoow
I sYtfcH
s /* /
M-q/-\ flsg
LOCK RODPROTECTORCItr'6,1-
iI
\LOCKCRANK
LATCHPROTECTOB
(cont'd)
20-5
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4. Grease all the sliding surfaces of the regulator where
shown.
NOTE: lf it is necessary to remove the power wrn-
dow motor from the regulator, scribe a line across
the sector gear and regulator before you remove the
power window motor.
R€GULATOF
>: Boh locations,3
6x1.0mm7 N.m lo.t kgf.m,5 tbf.ftl
POWER WINOOW MOTOR
REGULATOR
Installation is the reverse of the removal procedure.
NOTEi Rollthe glass up and down to see if it moves
freely without binding. Also make sure that there is
no clearance betlveen the glass and glass run chan
nel when the glass is closed. Adjust the position of
the glass as necessary (see page 20-20).
4
A
m^i
A
Rear Door Panel Removal and
lnstallation
NOTE: Take care not to scratch the door panel and other
parts.
1. Remove the inner handle (see page 20-5).
2. Remove the screws from the armrest. On '99 - 00
models, remove the screw from the beverage por-
tion. Release the clips that hold the door panel, then
remove the door panel by pulling it upward.
NOTE: Remove the door panel with as little bend-
ing as possible to avoid creasing or breaking it.
TBIM PADREMOVER(Commercially
available)Snap-on#4177, orequivalentlmm{0.04 in.)
>: Screw locelions'97 - 98 models. 3'99 - 00 modols, 4
11.77 in.)
DOOB PANEL
ARMREST
o
i
'99 - 00 models:
3. Installation is the reverse of the removal procedure.
\(,1
t_
T r-----/t5 mm I
EEVERAGEHOLDEN('99 00 modelsi
>i Clip locations,6
20-11
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Carpet Replacement
SRS comDonents are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before performing repairs or service.
CAUTION: Put on gloves to protect your hands.
Remove:
. Front seat (see page 20-571
. Rear seat (see page 20 63)
. Kick panel (see page 20-41)
. Center pillar lower trim panel (see page 20 41)
. Front side trim {see page 20-41)
. Lower console cover 1A,/T model, see page 20-49)
. Center console (lM/T model, see page 2o-47)
Remove the footrest.
>: Eolt locaiions,2
2.
'1.
6x1.0mm9.8 N.m {1.0 kgf.m,7 .2 tbt.ttt
FOOTREST
3. Remove the parking brake cover.
>: Screw locations,2
6bo" I"l
4. Remove the center table and table frame bracket.
>: Bolt locations, 4a: Nut locations, 4
>: Clip locations, 4
ill
,l
8 x 1.25 mm22N.m l2.2kgl.n,16 tbt ft)
8 x 1.25 mm22 N.m 12.2 kgf.m,16 tbtfrl
Forwaad
TABLE FRAMEBRACKET
{cont'd)
CENTER TABLE
COVER
20-45
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Dashboard
Center Dashboard Lower Gover
Removal and Installation
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before performing repairs or service
CAUTION:
. Wh€n prying with a flat-tip screwdrivet, wrap it with
protective tap€, and apply proteclive tape around the
rslated parts to prevenl damage.
. Put on glovgs to protect your hands.
NOTE: Take care not to scratch the dashboard and related
oarts.
1. Remove:
. Driver's dashboard lower cover (see page 20-48)
. Glove box (see page 20-49)
. Center pocket (AVT model. see page 20-49)
. Center console (M/f model, see page 20-41l,
. Center upper pocket (M/T model, see page 2O-47J
2. Remove the screws, and detach the clips. then
remove the center dashboard lower cover.
Disconnect the connectors.
>: Screw locationa,.a
I
6br" I-l
3. Installation is the reverse of the removal procedure-
NOTE: Make sure the connectors are connected
properly.
20-50
>: Clip loc.tion6,3
I5
\"P I AccEssoRyI socKET
Center Panel Removal and
lnstallation
SRS components are located in this area. Review the SRS
comDonent locations, precautions, and procedures in the
SRS section (24) before performing repairs or servace.
CAUTION:
. When prying with a flat-tip screwdriver, wrap it with
protective tape, and apply protective tape around the
relatgd parts to prevent damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
parts.
1. Remove:
. Driver's dashboard lower cover (see page 20-48)
. Glove box (see page 20-49)
. Center pocket (A,/T model, see page 20-49)
. Center console (M/T model, see page 20-47)
. Center upper pocket {M/T model, see page 20-47)
. Center dashboard lower cover
2. Remove the bolts, and release the clips. then pull
out the center panel. Disconnect the connectors and
antenna lead. then remove the center panel.
CLIMATE CONTBOLUNIT CONNECTORS
3. Installation is the reverse of the removal procedure.
NOTE: Make sure the connectors and antenna lead
are connected proPerly.
>: Clip location3A >,4 B>,2
tt.t !^ t u . I\lJS>,, \>ryI is I r-,/'
AUOIO UNIT
>: Bolt locations,2
(8NED L-l
CENTER PANEL
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Power Window Switch Removal
and Installation
CAUTION:
. When prying with a flat.tip screwdriver, wrap it withprotective tape, and apply protective tape around th€
related parts to ptavgnt damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and relatedparts.
'L Remove the driver's dashboard lower cover (see
page 20-48).
2. Gently push out the power window switch from the
dashboard lower cover opening by hand.
Disconnect the connectors.
>: Clip locations, 4
POWER WTNOOWSWITCH
Installation is the reverse of the removal procedure,
NOTE: Make sure the connectors are connectedproperly.
Center Air Vent Removal and
Installation
CAUTION:
. When prying with a flat.tip screwdriver, wrap h withprotective tape, and apply proteqtive tape around the
rolated parts to prevont damage.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
pans.
1. Remove the center air vent. then disconnect the
connector.
NOTE: Carefullv insen a flat-tio screwdriver under
the clips, then pull out the center air vent while pry-
ing up the clips.
Installation is the reverse of the removal procedure.
NOTE; Make sure the connector is connected prop-
>:Clip locations.,l
I
ffil
CENTER AIB VENT
20-51
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Dashboard
Side Air Vent Removal and
lnstallation
CAUTION:
. When prying with a flat-tip screwdriver, wrap it with
protec'tive tape, and apply protcctive tape around the
related parts to provent damage.
. Put on glov€s to protect your hands.
NOTE: Take care not to scratch the dashboard and related
parts.
1. Driver's side: Remove the Dower window switch.
2. Driver's side: Close the vent, and gently push out the
clips from the power window switch opening by
hand, then pull out the side air vent. Disconnect the
connector.
Passenger's side: Carefully insert a flat-tip screwdriver
under the clips. then pull out the side air vent while
prying up the clips.
>: Clip locationsA>,2 B>, 1
sl 4
POWER MIRRORSWITCH CONNECTOR
SIDE AIB VENT
3. Installation is the reverse ofthe removal procedure.
20-52
3. Installation is the reverse of the removal procedure.
Side Defogger Trim Removal and
lnstallation
CAUTION:
. when prying whh a flat-tip sctewdriver, wrap it with
protective tape, and apply protectiv€ tape around the
relatgd parts to prevent damagg.
. Put on gloves to protect your hands.
NOTE: Take care not to scratch the dashboard and related
oa rts.
1. Driver's side: Remove the side air vent.
2. Driver's side: Gently push out the clips from side air
vent opening by hand, then pull out the side defog-
ger trim. Disconnect the connector.
Passenger's side: Carefully insert a flat-tip screw-
driver under the clips, then pull out the side defog-
ger trim while prying up the clips.
>: Clip locations, 2
c1
ffil-t
TRIM
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Dashboard Removal and Installation
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in the
SRS section {24) before preforming repairs or service.
CAUTION:
. When prying with a flat-tip screwdriver, wrap h withprotective tap€, and apply protective tape around the
related parts to prevgnt damage.
. Put on gloves to prot€ct your hands.
NOTE:
. An assistant is helpful when removing and installing
the dashboard.
. Take care not to scratch the dashboard, bodv and
other related parts.
1.Make sure you have the anti-theft code for the
radio, then write down the frequencies for the
radio's preset buttons.
Disconnect the negative battery cable. and wait at
least three minutes before beginning work.
Removei
a Driver's dashboard lower cover and knee bolster(see page 20-48)
. Glove box (see page 20-49)
. Lower console cover and center pocket (A/T
model, see page 20-49)
. Center console and center upper pocket (M/T
model, see page 20-47)
. Center dashboard lower cover (see page 20-50)
. Power window switch (see page 20-51)
. Driver's side air vent (see page 20-52)
. Driver's side defogger trim (see page 20-52)
Disconnect the driver's airbag connector, and lower
the steering column (see section 17)
NOTE: To prevent damage to the steering column,
wrap it with a shop towel.
2.
5. Remove the dashboard side cover. Disconnect the
dashboard wire harness connectors, remove the nuts,
then move the under-dash fuse/relay box. Disconnect
the antenna lead, and detach the harness clips.
Remove the connector holder from the dashboard
frame. Unbolt the control unit/relay bracket from
behind the middle of the dashboard.
HARNESS
6. Remove the passenger's dashboard lower cover.
D: Clip locations,
nl
-$t- Issj
I
ANTENNALEAD
>: Clip locations.
rttl
slllll
>: Scr€w location, 1
I
SF:oo I-l
SRS MAINHARNESS
UNDER.DASHFUSE/RELAYBOX
OASHBOARDSIDE COVER
6x1.0mm9.8Nm11.0kgf.m,7.2tbt.ftlDASHBOARDFFAME
CONNECTORHOLDER
PASSENGER'SDASHBOARDLOWER COVER
{cont'd)
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Dashboard
Dashboard Removal and Installation (cont'd)
7. Disconnect the connectors and harness cliDS.
>: Boli loc.lionsc>,1a>,5 B>,1
^5\h'.'_. 4fl\',r,' r$\'rmTrr' :j,1.ff,ry-r,.,".\fl)Prtu' W/* W)- tltbt.ttl
c)-
OASHBOARD
CONNECIORS
GUIDE PIN
CONNECTOR
Remove the bolts. then lift and remove the dashboard.
CAUTION: Use protective iape on the botlom of ths tront pillar trim.
lnstallation is the reverse of the removal procedure.
NOTE:
. Make sure the dashboard fits onto the guide pins correctly.
. Before tightening the bolts, make sure the dashboard wire harnesses are not pinched.
. Make sure the connectors and antenna lead are connected properly.
20-54
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Seats
Component Location Index
REAR SEAISRemoval and lnstallation, page 20 63Disassembly and Reassembly, page 20 65Seat Linkage Disassembly and Reassembly, page 20-67Armrest Replacement, page 20-69Seat Cover Replacement, page 20-69
Removal and Installation, page 20 57Disassembly and Reassembly, page 2O-58Seat Linkage Disassembly and Reassembly, page 20-60Armrest Fleplacement, page 20 61Seat Cover Replacernent, page 20 61
20-56
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