Rear bushing HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Engine Installation:
lnstall the engine in the reverse order of removal.
Reinstall the mount bolts/nuts in the following sequence
Failure to follow these procedures may cause excessrve
noise and vibration. and reduce bushing life.
1. Install the transmission mount and bracket. then
tighten the bolts on the frame side. Do not tighten
the bolts/nuts on the transmission side.
A/T:
12 x 1.25 mm6,a N.m 16.5 kgtr.m,47 tbt f0
R
R
TM'{SMISSIONMOUNT
M/T:
TRANSMISSIONMOUNT BRACKEY
TRANSMISSIONMOUNT
12 x 1.25 mm64 N.m {6.5 kgt.m,
!, m,
47 tbl.ft)
2. Install the upper bracket, then tighten the nuts in the
numbered seauence.
O 12 x 1.25 mm7a N.m {7.5 kgf'm,54 tbf.trl
A 12r1.25mm7il N.m 17.5 kgl'm,
5,r lbt.ft)
3. Install the rear mount bracket mounting bolt.
tighten the bolt.
MOUNN G BOLTReplace.
Do not
(cont'd)
5-13
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Transmission Assembly
1.
Installation
Check that the dowel pins are installed in the clutch
housing.
Apply grease to the release fork and release bear-
ing.
{P/N 08798 - 90021{P/N 08798 - 9002)0.{ - 1.0 g
{0.0'l - 0.04 ozl
RELEASEBEARING
(P/N 08798 -
9002)
RELEASEFORKBOOT
?
(P/N 08798 - 9002)'1.0 - 1.6 g {0.0,1- 0.06 o2l
Install the release bearing, release fork, and release
fork boot to the clutch housing.
Install the starter motor and hose clamp.
10 x 1.25 mm4{ N'm (4.5 kgf.m,32 tbf.ftl
13-72
HOSE
5. Place the transmission on the transmission jack,
and raise it to the engine level.
6. Install the transmission mounting bolts and the rear
engine mounting bolts.
TRANSMISSIONMOUNTING EOLT12 x 1.25 mn
7.
64 N.m {6.547 tbt.ft)
REAR ENGINE MOUNNNG BOLTSReplace.Itl x 1.5 mm8:l N.m 18.5 kgt m, 61 lbf.ft)
Rise the transmission, then install the transmission
mount bracket and transmission mount.
. Torque the mounting bolts and nuts in thesequence shown.
. Check that the bushing are not twisted or offset.
O. @: 12 x 1.25 mm
64 N.m (6.5 kgf.m, 47 lbf'ft)
O: Temporary tightening
@: 12 x 1.25 mm
74 N.m (7.5 kgf'm,54 lbf.ft)
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Suspension
Special Tools ............. 18-2
Component Locations
lndex ................ ...... 18-3
Wheel Alignment
Service lnformation ......................,.. 18-4
Camber .................. 18-4
Caster ............... ...... 18-5
Front Toe Inspection/
Adiustment ........ 18-5
Rear Toe Inspection/
Adiustment ........ 18-6
Turning Angle Inspection/
Adiustment ........ 18-6
Wheel/Hub Inspection
Bearing End Play .......................,...... 18-7
Wheel Runout ....... 18-7
Front Suspension
Suspension Arms Replacement ..... 18-8
Knuckle/Hub Replacement ............. 18-9
Lower Ball Joint Replacement ....... 18-15
Ball Joint Boot Replacement .......... 18-16
Front Damper
Removal ................. 18-16
Disassembly/lnspection .................. 18-1 7
Reassembly ........... 18-18
lnstallation ............. 18-18
Rear Suspension
Suspension Arms Replacement ..... 18-19
Hub Bearing Unit Replacement ...... 18-20
Upper Arm Bushing
Replacement ..... 18-23
Rear Damper
Removal ................. 18-23
Disassembly/1nspection .................. 18-24
Reassembly ........... 18-25
lnstallation ............. 18-25
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Rear Suspension
Suspension Arms Replacement
@ when the suspension arms are to be removed, plsce additional weight in lhe trunk beto.o hoisting. when
substantial weight is removed from the rear of the vehicle, the center ot grsvity m8y chango causing the vehicle to tip
forward.
Note these items during replacement:
. Replace the self-locking nuts after removal.
. Any bolts or nuts connected to rubber mounts or bushings should be tightened with the vehicle on the ground.
. Make sure the toe adjusting bolts on the compensator arm are installed in the same direction,
. After installing the suspension arm, check the rear wheel alig nment, and adjust if necessa ry (see page 18-4),
STABILIZER BARCheck for bendingor oamage.
FLANGE EOLT10 x 1.25 mm64 N.m 16.5 kgf.m,47 lbf.ft)
FLANGE BOLT10 x 1.25 mm54 N.m (5.5 kgt.m, / t40 lbf.ftt. --1 \ \A1(\
\a'v..:r
UPPER ARM BUSHINGCheck for deteriorationand damage.
il ,
FLANGE BOLT'l0 r 1.25 mm54 N.m (5.5 kgf.m,
8 mm EOLTS22 N.m {2.2 kgf.m, 16 bl.ftl
40 rbtft)
'ano oamage.
TRAILING ARMCheck for bending
stLtcoNE
-6lUPPER ARM
COMPENSATORARM BUSHING
64 N.m 16.5 kgf.m, 47 lbtftl
SELF.LOCKING NUT
BUSHING
FLANGE BOLT10 x 1.25 mm54 N.m {5.5 kgf.m, 40 lbf.ft}
FLANGE BOLTS10 x 1.25 mm39 N.m 14.0 kgf.m, 29 lbf.ft)stLtcoNE
.@iCOMPENSATORARM BUSHING
UPPER ARMCheck lor bending or damage.
FLANGE NUT10 x 1 .25 mm29 N.m {3.0 kg{.fl,22 lbf.ft}Before tightening the flange nut,position the balljoint pinin the middle of its range oftravel, with the suspension undervehicle load.
10 x 1.25 mm 29 N.m (3.0 kgl.m, 22 tbf.ft)Replace.Hold the ball ioint pin using a hex wrenct,,and tighten the self-locking nut.
STABILIZER LINK
Check tor damage.
LOWER ARM BUSHINGCheck for deterioration and damage.
. Check for bending and damage.. Check the bushing tor deterioration anddamage.
LOWEN ARM
-6ilstLrcoNE
STABILIZER 8AR
,/ FLANGE BOLT
// 10 x 1.25 mm
^/ s4 N.m 15.5 kst'm, 40 lbf ftl
BUSHING
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Rear Damper
1.
Upper Arm Bushing Replacement
Remove the upper arm bushing and upper arminner bushing as shown.
UPPER ARM INNER BUSHING UPPER ARM AUSHIT{G
Mark a scribe line on the upper arm inner bushing
so it is in line with the bolt mounting surface.
BOLT MOUNTII{GSURFACE
Make a mark on the upper arm at two points so the
marks are in line and at a right angle with the arm
as shown in the drawing.
Drive in the upper arm inner bushing with themarks aligned until the leading edge is flush with
the uoDer arm.
Drive the upper arm bushing into the upper armuntil the leading edge is flush with the upper arm.
REAR UPPER ARM
5.
Removal
Remove the rear wheels (see page '18-21),
Remove the damper access panel and the damper
cap.
Remove the two flange nuts.
ACCESS PANEL
OAMPER CAP
't.
4. Remove the flange bolts.
Lower the rear suspension, and remove
damper.the
1a-23
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Seats
Rear Seat Disassembly and Reassembly (cont'd)
with tilr:
SEAT.BACKRECLINE ROO
10 x 1.25 mm47 N.m {4.8 kgfn,35 tbtft)
PIVOT NUTx 1.25 mm20 N{n (2.0 kgt.m,14 tbt-fr)
I-ATCHCOVER
SEAT CUSHIONLATCH
SEATCUSHION
SEAT LINKAGE
T;LT CLIP
KNOB
Reassemble in the reverse order of disassembly.
NOTE:
. Make sure the bushing and pivot washer are installed properly.. Grease the moving portion.
6x1.0mm9.8 N.m {1.0 kgf.m,7.2 tbf.ftl
SEAT CUSHIONSTRAP
20-66
SEAT-BACK
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Seats
Rear Seat Linkage Disassembly and Reassembly (cont'd)
with tilt:
NOTE: Refer to section 24 for the rear seat belt buckles and center belt tongue removal
TILT CONTFOLCABLE10 x 1.25 mm47 N.m {i1.8 kgt.m,35 tbf.ft)
ARM
6x1.0mm9.8 N.m n.0 kgt.m,7.2 tbt.tll
CENTEBCOVER
/
n
//-)
ASE FRAME
8 r 1.25 mm16 N.m (1.6 kgf.m,12 tbt.ftl
DAMPER
6x1.0mm9.8 N.m 11.0 kgtm,7.2 tbttr)
TILT CONTROL ROD
A
@
SPRING
UPPER HINGE
TILTCONTROLCABLE
Replace.
q
BUSHING
E.CLIPReptace.
Reassemble in the reverse order of disassembly.
NOTE:
. Grease the moving ponion.
. lf necessary, adjust the tilt control cable.
20-64
HINGE PIN
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POlNTx.y / I
'sad
POINT m3, m4
Upper Arm
M12 x P1.25
Locate Hole
POINT 3, s1
o14 {0.551 For Trailing Aim
POINT v
Fuel Tank Strap Poinr
2700.5 (106.32)SECTION BBRear Damoer Center
POINT n
FOINT
rg (0.3) Fuel TStrap Center
271,1(10,6.9)
o2010.8| Locate Hole
For Rear Cros3 Beam
For Reer Cross Beam
POINT w
Bear Damper LowerBushing Point
I
\-
ql
ol
.df
20-109
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JFront Seat Belt RePlacement
SRS components are located in this area. Review the SRS
component locations, precautions, and procedures in this
section (24) before performing repairs or service ('98 - 00
models).
CAUTION: Check the front seat bslts for damago. and
replaco thom if necessary. Be careful not to damage
them during removal and in3tallation'
Front scat bolt:
1. Make sure you have the anti-theft code for the
radio, then write down the frequencies for the pre-
set buttons.
2. Disconnect the negative battery cable, and wait at
least three minutes before beginning work.
3. Slide the front seat forward fully.
4. Bemove (see section 20):
. Center pillar lower trim Pane
. Kick oanel
. Front side trim
5. '97 model: Remove the upper anchor cover and the
lower anchor caP.'98 - oO models: Remove the upper anchor cover
and pull the lower anchor cover back.
UPPEN ANCHOR BOLT
7/1&20 UNF32 N.m (3.3 kgt'm.24 tbf.ft)
SHOULDERANCHORADJUSTER
Apply liquid threadlock.
9.8 N.m (1.0 kgt.m,?.2 tbtft)
UPPERCOVER
RETRACTORMOUNTING BOLTZ,,Gx1.0mm ./
SEAT BELTTENSIONER
{'98 - 0o modols)
REAR SIDE
ANCHORCOVERl'98 - 00 models)
ANCHORCAP('97 modell
RETRACTOR BOLT7/1&20 UNF32 N.m 13.3 kgt m,24 tbt.ft)
LOWER ANCHOR BOLT?,/1&20 UNF32 N.m {3.3 kgf.m, 2,1 lbf.ftl
o.Disconnect the seat belt tensiongr connector.
@ To avoid accidontal deployment and
possibte inlury, always disconnect the soat bsh ton-
sion€r connoctor bofore rsmoving th6 retractor l'98
- 00 modsls, se€ pa ge 21-231 .
Remove the uDDer and lower anchor boits, the
retractor bolt, the retractor mounting bolt, and
remove the front seat belt and retractor.
Remove the center pillar upper trim (see section 20).
Remove the shoulder anchor adjuster.
7.
9.
8.
I x 1.25 mm23 N.m 12.3 kgt.m,1? tbf.ft)
SHOULDERANCHORADJUSTER
10. lnstallation isthe reverse of the removal procedure.
NOTE:
Check that the retractor locking mechanism func-
tions as described on Page 24-9.
Assemble the washers, collar and bushing on the
uooer and lower anchor bolts as shown.
Eefore installing the anchor bolts, make sure there
are no twists or kinks in the front seat belt.
Make sure the seat belt tensioner connector ls
connected securelv.
Enter the anti-theft code for the radio, then enter
the customer's radio station presets
(cont'd)
24-3
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Seat Belts
Rear Seat Belt Replacement
CAUTION: Check the rear s€at belts for damage, andreplace lhem if necessa.y. Be caretul not to damagethem during temoval and installation.
Rear seat belt:
1, Remove the rear seat {see section 20}.
2. Carefully pull on the upper anchor cover and loweranchor cover to remove them.
UPPER ANCHOR BOLT7/16-20 UNF32 N.m 13.3 kg{.m,24 tbt.ft)
REAR SEATBELT
RETRACTOBMOUNTING BOLT6x1.0mm9.8 N.m (1.0 kgt.m.7.2 rbf.ftl
UPPERANCHORCOVER
RETRACTOR
LOWERANCHORCOVER
RETRACIOR EOLT7/16-20 UNF32 N.m {3,3 kgf.m,24 rbr.ft)
3.
4.
LOWER ANCHOF BOLT7/1S20 UNF32 N.m 13.3 kgl.m, 2/r lbf.ftl
Remove the lower anchor bolt.
Remove (see section 20):. Cargo area floor and cargo storage bin. Rear trim panel and rear side trim panel
Remove the upper anchor bolt, the retractor bolt.the retractor mounting bolt, and remove the rearseat belt and retractor.
24-6
,--
6. Installation is the reverse of the removal procedure.
NOTE:
. Check that the retractor locking mechanism func-tions as described on page 24-9.. Assemble the washers, collar and bushing on thelower anchor bolt as shown.. Before installing the anchor bolt, make sure thereare no twists or kinks in the rear seat belt.
Upper anchot bolt construction:
UPPER ANCHOR
TOOTHEOLOCK WASHER
/
A t
ANCHORCOLLAF
Lowel anchor bolt construqtion:
LOWER ANCHORBOLTSPRINGWASHEB
TOOTHEDLOCI( WASHER
BUSHINGWASHERSCOLLAR
LOWER ANCHOR
Rgtractor boll construction:
RETMCTORBOLT
/ r>--->.
f/F\-. (t--nnnllH \
P \v*\
/\\T(X)THEDLOCK WASHERRETRACTOR
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