headlights HONDA CR-V 2000 RD1-RD3 / 1.G Workshop Manual

Standards andService Limits
Engine LubricationSection 8
CoolingSection 10
Fuel and EmissionsSection 11
MEASUREMENTSTANDARO {NEWISERVICE LIMIT
Engine oilCapacityf (US qt, lmp qt)4.6 (4.9, 4.0)Ior engine overhaul3.8 {4.0,3.3)for oilchange, including filter3.5 (3.7, 3.1) for oil change, without Iilter
OilpumpInner-to-outer rotor clearancePump housing-to-outer rotor clearancePump housing-to rotor axial clearance
0.04 - 0.16 (0.002 - 0.006)0.10 -0.19 (0.004 - 0.007)0.02 -0.07 (0.001 - 0.003i
0.20 (0.008)
0.20 (0.008)
0.15 (0.006)
Relief valvePressure setting at engine oil temp. 176'F (80'C)kPa (kgt/cm,, psi) At ldleAt 3,000 rpm70 (0.7, 10) min.340 {3.5,50) min.
MEASUREMENTSTANDARO INEW}
RadiatorCoolant capacity , (US q1, lmp qt)
llncluding engine, heater, ILcooling line and reservoirlReservoir capacity:0.61 (0.63 US qt,0.53lmp qt)
M/T
5.9 {6.2, 5.2}tor overhaul3.9 (4.1, 3.4ifor coolant change6.0 (6.3, 5.3ifor overhaul4.0 (4.2, 3.5) for coolant change
Radiator capOpening pressure kPa (kgf/cm?, psi)93 - 123 (0.95 - 1.25, 14 18)
ThermostatStarts to open 'F 1"C)Fully open 'F ("C)
Valve lift at tully open
169 - 176 (76 - 80)194 (90)
8.0 (0.31imin.
Cooling fanThermoswitch "ON" temperature "F {'C)Thermoswitch "OFF" temperature 'F ('C)196 - 203 (91 - 95)Subtract 5 - 14 (3 - 8) trom actual "ON" temperature
MEASUREMENTSTANDARD INEW}
Pressure regulatorPressure with regulator vacuum hose disconnectedkPa (kgflcm', psi) '97,'98 models'99, '00 rnodels260 - 31012.7 3.2,38- 46)270 -32012.8 3.3,40 - 471
FueltankCapacity / (US gal, lmp gal)58 (15.3, 12.8)
E ngineldle speed with headlights and cooling fan off rpm'97 model'98 model'99, '00 models
MTAT {E or E position)
750 r 50730 1 50
750 t 50750 r 507301 50
Fast idle rpm '97 model'98 model'99, '00 models1,5001 2001,600 r 200
1,5001 2001,5001 2001,600 r 200
ldle CO %0.1 max.
2-4
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METRICITEMENGLISHNOTES
AIR CONDITIONINGCooling capacity3,520 Kcal/h j 14,000 BTU/h
Compressor Type/manutacturerNo. of cylinderCaPacityMax. speedLubricant capacityLubricant type
Scroll/KElHlN
85.7 mf/rev | 5.23 cu'in/rev10,000 rpm130mf 1 algIlozsP-10
Condenser TypeCorrugated fin
Evaporator TypeCorrugated fin
Blower TypeMotor inputSpeed controlMax. capacity
Sirocco fan200 w 112 v4-Speeo440 m3/h 15,500 cu fvh
Temperature control
Compressor clutch TypePower consumptionDry, single plate, poly-V-belt drive40 W max./12 VAt 68'F (20 C)
Befrigerant TypeOuantity
HFC-134a 1R-134a)zoo o' g 24j an oz
STEERING SYSTEMTypeOverall ratioTurns, lock to lockSteering wheel diameter
Power assisted, rack and pinion
SUSPENSIONType Front
Bear
Shock absorber Front and Rear
Independent double wishbone, coil springwith stabilizerIndependent double wishbone, coil springwith stabilizerTelescopic, hydraulic nitrogen gas tilled
WHEEL ALIGNMENTCamber
CasterTotaltoe
FronthearFrontFrontRear0inln 1/16 in0mmln2mm
0'- r"00'2.10'
BRAKE SYSTEMTvpe
Pad surface areaLining surface areaParking brake
Front
RearFrontRearTvpe
Power-assisted selt-ad,ustingventilated discPower assisted self-adiusting drum49 cm, x 2 7.6 sq-in x 273 cm, x2 11.3 sq-in x 2Mechanical actuating, rear two wheel brakes
Drum brake
TIRESize and pressureSee tire inlormation label.
ELECTRICALBafteryStarterAlternator
In under-dash fuse/relay boxIn under hood fuse/relay box
In underhood ABS fuse/relay boxHeadlightsFront turn signal lights
Front parking lightsFront side marker lightsRear side marker lightsRear turn signal lightsErake/parking lightsBack-up lightsCeiling lights {fronvrear)License plate lightSpotlightsHigh mount brake lightlgnition key lightAshtray lightGauge lightsIndicator lightslllLrmination and pilot IightsHeater illumination lights
12 V, 36 AH/s HR12V 1.0, 1.1 kW12V 100A
7.5 A, 10 A, 15 A, 20 A7.5 A, 10 A, 15 A, 20 A, 30 A, 40 A'100 A7.5 4,20 A. 40 A12V 60/55 W12 V- 21 W ('97 model),12 V - 27 W ('98-00 models)12V 5 W {'97 model),3 CP ('98 - 00 models)12V-8W12 V,3 CP12V-21W12 V 2115 W12V 21 CP (18 W)12V-8W12V-8W12V-5W12V -21W
12 V- 1.4 W12V 1.4 W12 V 1.4 W,3 W,3.4 W12V-0.84W, 1.12 W, 1.4 W,3 W, LED12 V - 0.84 W, 1.4 W, LED12 V,1.4 W
2-13
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lgnition System
5.
lgnition Timing Inspection and Setting
2.
1.Check the idle speed, and adjust it if necessary (see
section 1 1).
Pull out the service check connector 2P (BRN and
BLK wires) from the connector holder located under
the dash on the front passenger side, then connect
the scs service connector (P/N 07PAz - 0010100) to
it.
Start the engine. Hold the engine at 3,000 rpm with
no load (A/T in N or E, Mff in neutral) until the
radiator fan comes on, then let it idle.
Connect the timing light to the No. I ignition wire,
then point the light toward the pointer on the timing
belt cover.
Check the ignition timing in no load conditions:
headlights, blower fan, rear window defogger, and
air conditioner are not operating.
lgnition Timing:
M/T: 16" 12" BTDC (RED) idling in neutral
AlTt'16" !2" BTDC (RED) idling in E or E
CRANKSHAFTPULLEY
4-16
6. lf necessary, adjust the ignition timing as follows.
Loosen the distributor mounting bolts, and turn the
distributor ignition (Dl) housing counterclockwise to
advance the timing or clockwise to retard the tim-
t no,
7.
8.
MOUNTING BOLTS24 N.m {2.4 kgf m, 17 lbtft}
Tighten the distributor mounting bolts, and recheck
the ignition timing.
Disconnect the SCS service connector from the ser-
vice check connector.
To RETARD
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Charging System
Troubleshooting (cont'dl
'97 modol: Alternator Control System Test {U.S.A. model)
NOTE: Before testing, check proper operation ofthe ELD by checking for a DTC (see section .11).
CAUTION: Be sure to use a voltmeterwith ils positive terminal connected tobattery positive and hs negative termi-nalto the 4P connector terminal No. 2.
BATTERY
Wire side offemale terminals
{WHT/GRNI
ALTERNATORirP CONNECTOR
ALTEFNATOR4P CONNECTOR
Chock for a short in the circuitIALTC line):1. Disconnect the 4P connectorfrom the alternator.2. Start the engine, and turn theheadlights thigh beami ON.3. Me8sure voltage between the4P connector terminal No. 2and the positive terminal ofthe battery.
lstherelVorless?
Check for an open in the wire(ALTC linel:1. Turn the headlight and igni-tion switch OFF.2. Disconnect the 32P connectorfrom the ECN4/PCM.3. Check tor continuity betweenthe EcM/PcM 32P connectorterminal No.30 and alternator4P connector terminal No. 2-
Repair open in the wi.e betwoenthe atternator and ECM/PCM.ls there continuity?
Check for a shorl in the wiroIALTC line):1. Turn the headlight and ign;,I|on swrtcn UFF2. Disconnect the 32P connectorfrom the EcM/PcM.3. Check tor continuity betweenthe ECM/PCN4 32P connectorterminal No. 30 and bodyground.
Subslitute a known-good ECM/PCM, and recheck.It prescribed voha96 b now avail-able, replace the original ECM/PCM.
ls there continuity?
R€prir short in the wire betweenthe altornator and the ECM/PCM.
ECM/PCM CONNECTOR A I32PI
,/1./1810
./ l./t4161718t9202121
26272A293032
Wire side of ] ALTCfemale terminals I tWHT/cRNl
tlWHT/GRN)
female terminals
I
1
ECM/PCM CONNECTOR A {32P}
,/ ,/46810
,/1,/1416l7t8'1920212321
272A2S30:t2
Wire side of I ALTCfemale terminals {WHT/GRNI
f)
4-26
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R'oR
l
u
'98 -'9O modols: Alternator Contlol SYstem Te3t (U.S.A' model)
NOTE: Before testing, check proper operation of the ELD by checking for a DTC (see section 11)
EATTERY
CAUTION: Be surc to uso a voltmetorwith its oo3itive torminel connccted to
battery po3hivo tnd its negativo teami'
nal to the 4P connector torminal No 2.
ECM,/PCM CONNECTORc {31P)
Wire side olfemale terminals
cIWHT/GRN)
Wire side oltemale terminals
ALTERNATOR4P CONNECTOR
ALTC
IWHT/GBNI
ECM/PCM CONNECTOR C {31P}
(cont'd)
Chock tor . short in tha circuit
IALTC lino):1. Disconnoct the 4P connectorIrom the alternator.2. Start the engine, and turn the
headlights (high beam) ON.
3. Measure voltage between the4P connector terminal No. 2
and the positive terminal oIthe battsry.
lsthere 1V or less?
Check for an opon in the wire
IALTC line):1. Turn the headlight and igni-
tion switch OFF.2. Disconnect the 31P connectorfrom the ECM/PCM.3. Check tor continuity betweenth6 ECM/PCM 31P connectorterminal No. 2 and alternator4P connector terminal No. 2.
Ropair open in the wiro betweenthe ahornrtor and ECM/PCM.
Chack lor a rhort in tho wire
{ALTC lincl:'!. Turn the headlight and igni'tion switch OFF.2. Disconnect the 31P connectorIrom the ECM/PCM.3. Ch6ck for continuity betweenthe ECM/PCM 31P connectorterminal No. 2 and bodyground.
Substituto . known-good ECM/
PCM, .nd rochock.lf prdcdb€d voltage b now av.il-able, repl.ce the original ECM/
rcM.
Rcpair rhort in thc wire b.twconth. ahGrn.tol.nd the EcM/PcM.
4-27
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Troubleshooting
Powertrain Gontrol Module Terminal Arrangement -'97 Model (cont'd)
PCM CONNECTOR O {16PI
PCM CONNECTOR D (I6P)Wire side of f6male terminals
NOTE: Standard battery voltage is 12 V.
f.rminal
numbcrWir! colorT€rminal nam6DescriptionSignal
1RED/BLKTPS ffHROTTLE
POSITION SENSOR}
Detects TP sensor signal.With throttle fullv oDen: about 4.8 V
With throttle fullv closed: about 0.5 V
RE D,4/VHT
ECT (ENGINE COOLANT
TEMPERATURE
SENSOR
Detects ECT sensor signal.With ignition switch ON {ll): about
0.1 - 4.8 V (depending on engine
coolant temperature)
RED/GRN
MAP (MANIFOLD
ABSOLUTE PRESSURE
SENSOR)
Detects MAP sensor signal.With ignition switch ON (ll): about 3 V
At idle; about 1.0 V(depending on engine speed)
YEUREDVCCl (SENSOR
VOLTAGE)
Pow€r source for MAP sensor.With ignition switch ON (ll): about 5 V
With ignition switch OFF: 0 V
EG R N/WHT
BKSW (BRAKE
SWITCH)
Detects brake switch signal.With brake pedal released:0 V
With brake pedal depressed: battery
voltage
7WHT
PHO2S (PRIMARY
HEATED OXYGEN
SENSOR SENSOR 1)
Detects heated primary oxygen
sensor (sensor 1) signal.
With throttle fully opened from idle with
fully warmed up engine: above 0.6 V
With throttle quickly closed: below
0.4 v
8RED//E L
IAT (INTAKE AIR TEM.
PERATURE SENSOR)
Detects IAT sensor signal.With ignition switch ON lll): about
0.1 - 4.8 V (depending on intake air
temperaturel
10YEUBLUVCC2 (SENSOR VOLT-
AGEI
Provides sensor voltage.With ignition switch ON (ll): about 5 V
With ignition switch OFF: 0 V
11GRN/BLKSG2 (SENSOR
GROUND)
Sensor ground.Less than 1.0 V at all times
12GRN/WHTSGl (SENSOR
GROUND)
Ground for MAP sensor.Less than 1.0 V at all times
13RED/YE L
SHO2S SG(SECONDARY HEATED
OXYGEN SENSOR,
SENSOR 2 GROUND)
Ground for secondary heated
orygen sensor (sensor 2).
14WHT/RED
SHO2S (SECONDARY
HEATED OXYGEN
SENSOR, SENSOR 2)
Detects secondary heated
orygen sensor (sensor 2)
signal,
With throttle fully opened from idle with
fully warmed up engine; above 0.6 V
With throttle quickly closed: below
0.4 v
16*GRN/RED
EL (ELD)Detects ELD signal.With parking lights turned on at idle
about 2.5 - 3.5 V
With low beam headlights turned on
at idle: about 1.5 - 2.5V
1-70
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Engine/Powertrain Control Module Terminal Arrangement - 38 - 00 Models
ECM/PCM CONNECTOR A (32P}
,/./5aIsca
,/ l,/t5ItsTs
n2ls!uCI
Wire side ot female terminalsECM/FCM CONNECTOR A {32P)NOTE: Standard baftery voltage is '12 V.
D93criptionSignal
3BLU2WBS {EVAP BYPASSSOLENOID VALVE)Drives EVAP bvoass solonoid valve.With ignirion switch ON {ll)r battery voltage
LT GRNMHTVSV {EVAP CONTROL CANISTEB VENT SHUT VALVE)D.ives EVAP controlcanisler vent shutWith ig^ition switch ON (ll): battery voltage
5',BLUCRS (CRUISE CONTROL SIG'NAL)Shift Oown signalinputfrcm cruise conWhen cruise control is used: pulses
6RED/YEL
PCS (EVAP PURGE CONTROLSOLENOID VALVE)Drives EVAP purge controlsolonoid valve.With engins running, engine coolant, below 154'F(68'C)r battery voltageWith engine running, engine coolant, above 154"F{6a'C}r duty conl.olled
8ELIOWHTSO2SHTC (SECONDARVHEATED OXYGEN SENSORHEATER CONTROL)
Drives sacondary heated oxygen sensorWith ignition switch ON (ll): banery voltageWith fully warmed up engine running: duty
10BRNSCS (SERVICE CHECX SIGNAL)Detects seNics check conneclor signal(he signalcausing a DTC indicatjon)with rhe lerminal connected:0 vWith the rerminaldisconnectedrabout 5 v or
l4'rGRN/8LKD4IND (D4INDICATOR)+3DIND (D INDICATORTIDrives D4*3. Dr'indicaior light.W,rh 04' , O" indrcator light turned O batter,
With D4*3, D*. indicator light turned OFFr0 V
16GRNI/ELFLR (FUEL PUMP RELAY)Drivss fusl pump relay.0 V for iwo seconds after ru'nin9 ign'lion swilchON lll), then banery voltage
17AL|(/REDACC (I/C CLUTCH RELAY}Drives l,/C clurch rclay.With compressor ONr0 VWith compressor OFF: battery voltage
18GRN/ORNMIL (MALFUNCTION INDICA.TOR LIGHT)Driv€s MlL.With MlLturned ON:0 VWith MIL turned OFF: battery voltage
19BLUNEP (ENGINE SPEED PULSE)Outputs engine spsed pulse.With sngine runnin9: pulses
20GRNFANC {RADIATOR FAN CONTROL)Drives r6diator fan rslay.With radaator fan running:0 VWith radaatorfan stopped: battery vollage
218LU/t/ELK-LINESends and receiv€s scan toolsignal.With ignition switch ON (ll): p'rlses
23WHT/REDSHO2S (SECONDARY HEATEDOXYGEN SENSOR. SENSOR 2iDetects secondary h€at€d oxygen sensorWith throttle fully opened from idle wilh fullywalmed up engine: above 0.6 Vwith rhrottle quickly closed: below 0-4 V
21BLU/WHTSTS (STARTER SWITCH SIG,NAL}Dotocts srarter switch signal.Whh staner switch ON (lll): batlery voltageWith srarter switch OFF: 0 V
26GBNPSPSW {P/S PsESSUFESWITCH SIGNAL)Detecrs PSP switch signal.At idle with steeing wh€el in stBighl ahead position: 0 VAt idls with nee ng wheel al full lockr banory voltage
2fBLU/BEOACS (Ir'C SWTCH SIGNAL}D€tects ly'C switch signal.With Ay'C switch ON:0 VWith l/C swil€h OFF: about 5 V
2A'\WHT/NEDSLU {INTERLOCK CONTROLUNIT)Orives interlock control unil.With ignilion switch ON (ll)and brake pedaldepressed: battery vohage
29LT GRNPTANK (FUEL TANK PRES'SURE SENSOR)Detocts fueltank pressure sensor signal.With agnition switch ON (ll) and fuel fill capopensd; about 2.5 v
GBN/FEDEL (ELD}Detects ELD signal.Wirh paaing rightstumed on at idle:about 2.5 - 3.5 VWith low beam headlights tumed on at idle:about 1.5-2.5V
GRN/WHTBKSW (BRAKE SWTTCH)Dst€cts brake switch signal.Wirh brake pedal released:0 VWith brake pedal depressed: battery vollage
13: '98 modsl
15: USA(cont'd)
11-71
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PGM-FI System
Elestrical Load Detector (ELDI (USA Modell
The scan tool indic€tes Diagnostic Trouble Code (DTC) P1297: A low voltage problem in the Electrical Load
Detector (ELD) circuit.
'97 model:
ELD 3P CONNECTOR {C354I
--+-l1L2l3l
ler-
O) tcnrulaeot
Y
Wire side ot female terminals
PCM CONNECTOR D I16P)
Wire side of female terminals
Problem vsriticltion:1. Do the PCM Feset Procedure.2. Start the engine.3. Turn on the headlights.
Intormittent lailuic, 3vstom k OKat thk time. Ch.ck tor poor con-nections or loose wiro3 at C127(loc.ted on PCM b.sckot), C354{ELO, .nd at tho FCM.
ls DTC P1297 indicated?
Ch.ck for 3hort in lho ELD:Measure voltage between bodyground and the ELD 3P connectorterminal No.3.
ls there approx. 4.5 V?
Check for a short in tho wire IELlinel:1. Turn the ignition switch OFF.2. Disconnect PCM connector D(16P).
3. Check for continuity betweenbody ground and PCM connector terminal D16.
Rcpair 3hort in tho $rire botwo€nthe PcM lDl6l and tho ELD.
Substituto a known-good PCMand rocheck. lf 3ymptom/indic.-tion goos !w!y, repl.ce the origi-nal PCM.
1 1-138
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98 - 00 mod6l3:
- OTC P l1€7 is 3tored.
Problcm vcrificrtion:1. Do the ECM/PCM Reset Pro-cedure,2. Start the engine.3. Turn on the headlights.
Intcrmittent tailuro, ryrtom ir OK!t thi3 timo. Ch.ck tor poor con-nectiont or looao wire! at CXl54IELD) rnd at rh6 ECM/PCM,
ls DTC P1297 indicated?
Chock for 3hort in tho ELD:Measure voltage between bodyground and the ELD 3P connectorterminal No.3.
ls there approx. 4.5 V?
Chcck lor a 3horl in tho wiio (EL
linol:1. Turn the ignition switch OFF.2. Disconnect ECM/PCM con-nector A (32P).
3. Check for continuity betweenbody ground and ECM/PCMconn€ctort€rminal A30.
Ropair shon in thc wira botwocntho PcM (A301 rnd rho ELD.
Sub.tituto a known.good ECM/PCM .nd rocheck. ll lymptom/indication gocs .w!y. replsceth6 o.iginal ECM/PCM,
ELD 3P CONNECTOR ICAs4I
f_l,I 2l3l-
l--- r'.
&) iGRN/RED)
T
Wire side of temale terminals
ECM/PCM CONNECTOR A I32P)
Wire sid6 of female terminals
(cont'd)
-13911
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PGM-FI System
Electrical Load Detestor (ELDI (USA Model) (cont'dl
The scan tool indicates Diagnostic Trouble Code {DTC) Pl298; A high voltage problem in the Electrical Load
Detector (ELD) circuit.
97 modsl:
ELD 3P CONNECTOR {C35,'I
Wire sido oI lemale terminals
r lzlrl--T_ow
/6 IBLKI
Y
Repail op€n in th. wire b€tws€ntho No. 15 ALTERNATOR SPSENSOR 17.5 A) tuse in theunder-dlrh fuso/r.lay box andth6 ELD.EL {GRN/NEDI
PCM CONNECTORS
Problam verification:1. Do the PCM Reset Procedure.2. Start the engine.3. Turn on the headlights.Intermittent tailuro, systcm is OK.t this time. Chack for ooor con-noction! or looro wire3 at C127{locaied on PCM brackot), C35{{ELDI and .t tho PCM.
Chack for an opan in tho wilellGl linol:1. Turn thg ignition and head-lights OFF.2. Disconnect the ELD 3P connector.3. Turn the ignition switch ON {ll).4. M6asure voltage b€tw€enbody ground and the ELD 3Pconnoctor terminal No. 1.
Chock lol !n open in the wireIGND linel:'1. Turn the ignition switch andheadlights OFF.2. Disconnect the ELD 3P conneqor,3. Check for continuity betweenbody ground and the ELD 3Pconnector terminal No. 2.
Ropair opon in th6 wi.e betweonth. ELD connector rnd GiO2,
Ch.ck lo. an open in th€ wiro (EL
line):Check for continuity between theELD 3P connector terminal No. 3and PCM connector terminal 016.
Chock for . malfunction in theELD:1. Reconnect the ELD 3P con-neclor,2. Start the engine and allow itto idle.3. While measuring voltagebetween PCM connector terminals 016 and A9. turn theheadlights on (low).
ls there continuityT
R6pafu op6n in tho wire betweenthe PCM {D161snd th6 ELD.
Subltituto . known-good PCMand rachock, f symptom/indic.-tion goes awry, ropl.ce the origi-n.l PCM.
Does the voltage drop?
Wire side of lemale terminals
11-140
Wire side of lemale terminals
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